Quenching tank flue gas guiding mechanism

Abstract

The utility model discloses a smoke guiding mechanism of a quenching tank, which belongs to the technical field of smoke treatment of quenching tanks and comprises a quenching tank body, the device further comprises a smoke hood, a guide part and a lifting part. The guide part comprises an exhaust fan, a telescopic hose fixed to the air outlet end of the exhaust fan, and connecting lantern rings slidably connected to the air inlet end of the exhaust fan and the air outlet end of the telescopic hose. The lifting part comprises two symmetrical brackets fixed on the outer wall of the quenching tank body, a motor fixed at one end of each bracket, and a screw rod fixed at the driving end of the motor; according to the utility model, the exhaust fan in the guide part is matched with the flue gas cover, so that flue gas generated in the quenching tank body is sucked into the telescopic hose, and is guided and discharged into the connected main exhaust pipeline by the telescopic hose, and the pollution caused by the fact that the generated flue gas is randomly discharged into a processing environment is avoided; and the body health of workers is influenced.

Description

Technical Field

[0001] This utility model relates to the field of quenching tank flue gas treatment technology, specifically a quenching tank flue gas guiding mechanism. Background Technology

[0002] A quenching tank is a container filled with quenching media. It is mainly used to ensure that the workpiece completes the quenching operation at a reasonable cooling rate and uniformly so that the workpiece meets the technical requirements. Quenching tanks are usually welded from steel plates and can be cubic or cylindrical in shape. They can be filled with different quenching media, such as water, brine, oil or organic solutions. The specific choice depends on the material, shape, size and processing requirements of the workpiece.

[0003] Currently used quenching tanks lack the ability to guide and discharge flue gas. When a workpiece is immersed in the quenching medium from a high temperature, a large amount of flue gas will be rapidly released. This flue gas contains steam, fine particles and hydrocarbons. If it is discharged into the processing environment at will, it will cause pollution and affect the health of workers.

[0004] Based on this, the present invention designs a quenching tank flue gas guiding mechanism to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to provide a quenching tank flue gas guiding mechanism to solve the above-mentioned technical problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a quenching tank flue gas guiding mechanism, comprising: a quenching tank body; and further comprising a flue gas hood, a guiding part, and a lifting part;

[0007] The guide section includes an exhaust fan, a telescopic hose fixed to the exhaust fan outlet, and a connecting collar slidably connected to the exhaust fan inlet and the telescopic hose outlet respectively.

[0008] The lifting unit includes two symmetrical supports fixed to the outer wall of the quenching tank, a motor fixed to one end of the supports, and a lead screw fixed to the drive end of the motor.

[0009] The fume hood includes a threaded connector fixed to its top and two symmetrical lead screw blocks fixed to the outer wall of the fume hood. The connecting collar at the air inlet end of the exhaust fan is threadedly connected to one end of the threaded connector.

[0010] Preferably, the fume hood further includes multiple connecting rods fixed to the bottom, one end of each connecting rod being fixed with a support plate, and the outer wall of the support plate being provided with multiple leakage holes in sequence.

[0011] Preferably, the two lead screw sleeves are threadedly connected to the outer walls of the two lead screws respectively.

[0012] Preferably, a plurality of levers are fixed sequentially on the outer wall of the connecting collar.

[0013] Preferably, the end of the lead screw away from the motor is rotatably connected to the outer wall of the quenching tank.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] Firstly, the exhaust fan in the guide section, in conjunction with the fume hood, draws the fumes generated in the quenching tank into the telescopic hose, which then guides them to the connected main exhaust duct, thus preventing the fumes from being randomly discharged into the processing environment and causing pollution, which could affect the health of the workers.

[0016] Secondly, by utilizing the stretchable and flexible nature of the flexible hose, it is possible to connect to the main ventilation duct in more directions and over greater distances. It can also be used in conjunction with the fume hood for lifting operations via the lifting mechanism. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this embodiment;

[0019] Figure 2 This is a schematic diagram highlighting the structure of the smoke hood after it has been raised in this embodiment;

[0020] Figure 3 This is a schematic diagram highlighting the structure of the lifting unit in this embodiment;

[0021] Figure 4 This is a schematic diagram highlighting the connecting collar structure in this embodiment;

[0022] Figure 5 This is a schematic diagram highlighting the tray connection structure in this embodiment.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 1. Quenching tank; 2. Fume hood; 3. Threaded pipe; 4. Exhaust fan; 5. Telescopic hose; 6. Connecting collar; 7. Pulley; 8. Bracket; 9. Motor; 10. Lead screw; 11. Lead screw sleeve; 12. Connecting rod; 13. Support plate; 14. Leakage hole. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5 This utility model provides a technical solution: a quenching tank flue gas guiding mechanism, including: a quenching tank body 1; and also includes a flue gas hood 2, a guiding part and a lifting part;

[0027] The guide section includes an exhaust fan 4, a telescopic hose 5 fixed to the exhaust fan 4 outlet end, and a connecting collar 6 slidably connected to the exhaust fan 4 inlet end and the telescopic hose 5 outlet end respectively.

[0028] The lifting unit includes two symmetrical supports 8 fixed to the outer wall of the quenching tank 1, a motor 9 fixed to one end of the supports 8, and a lead screw 10 fixed to the drive end of the motor 9.

[0029] The fume hood 2 includes a threaded pipe 3 fixed to its top and two symmetrical screw sleeve blocks 11 fixed to the outer wall of the fume hood 2. The connecting collar 6 at the air inlet end of the exhaust fan 4 is threadedly connected to one end of the threaded pipe 3.

[0030] The top of the quenching tank 1 is a slot to store the quenching medium. The slot can be sealed by the fume hood 2. The exhaust fan 4 of the guide section and the telescopic hose 5 work together with the fume hood 2 to draw in the quenching fumes generated by the workpiece in the quenching tank and guide them to the main exhaust pipe, avoiding random discharge into the processing environment. Before operation, the telescopic hose 5 is connected to the threaded joint of the main ventilation pipe through the connecting collar 6 at one end. The telescopic hose 5 is flexible and can be connected to the main ventilation pipe in more directions and over more distances. It can also be used with the fume hood 2 for lifting and lowering operations through the lifting section. The fume hood 2 is connected to the exhaust fan 4 through the threaded pipe 3 and the connecting collar 6. The connecting collar 6 can slide and rotate to facilitate the connection operation.

[0031] More preferably, the fume hood 2 also includes a plurality of connecting rods 12 fixed to the bottom, one end of the connecting rod 12 is fixed with a support plate 13, and a plurality of leakage holes 14 are sequentially opened on the outer wall of the support plate 13;

[0032] The fume hood 2 is connected to the support plate 13 via the connecting rod 12. The workpiece to be quenched is placed on the support plate 13. The support plate 13 rises and falls synchronously with the fume hood 2 to assist in the loading and unloading of the workpiece. Multiple holes 14 on the outer wall of the support plate 13 ensure smooth flow of the quenching medium, making the lifting and lowering of the support plate 13 easier.

[0033] More preferably, the two lead screw sleeves 11 are respectively threaded to the outer walls of the two lead screws 10;

[0034] The smoke hood 2 is connected to two lead screws 10 via a lead screw sleeve 11. Both lead screws 10 are rotated synchronously by a motor 9. After rotation, the smoke hood 2 can be raised and lowered synchronously by the two lead screw sleeves 11.

[0035] In a further preferred embodiment, a plurality of lever blocks 7 are sequentially fixed to the outer wall of the connecting collar 6;

[0036] The lever 7 allows workers to more easily rotate the connecting collar 6 to perform disassembly, assembly, and maintenance operations.

[0037] More preferably, the end of the lead screw 10 away from the motor 9 is rotatably connected to the outer wall of the quenching tank 1;

[0038] One end of the lead screw 10 is rotatably connected to the quenching tank 1 to stabilize and assist in the lifting operation.

[0039] A specific application of this embodiment is as follows: a workpiece heated at high temperature is placed on top of the pallet 13. The motors 9 of the two supports 8 control the two lead screws 10 to rotate forward or backward. When the lead screws 10 rotate, they will drive the lead screw sleeve 11 to move up and down, thereby causing the fume hood 2, connecting rod 12, pallet 13 and guide part to move up and down. The pallet 13 at one end of the connecting rod 12 is inserted into the quenching tank 1 for quenching. At the same time as the movement, the exhaust fan 4 in the guide part runs, drawing the fumes generated in the quenching tank 1 from the fume hood 2 into the telescopic hose 5, and then guiding them to the connected main exhaust pipe.

[0040] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0041] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quench tank flue gas directing mechanism comprising: Quenching tank body (1), characterized in that, further comprising a smoke cover (2), a guide part and a lifting part; The guide part comprises an exhaust fan (4), an elastic hose (5) fixed to the air outlet end of the exhaust fan (4), and a connecting sleeve ring (6) respectively slidably connected to the air inlet end of the exhaust fan (4) and the air outlet end of the elastic hose (5); The lifting part comprises two brackets (8) fixed to the outer wall of the quenching tank body (1) in a symmetrical manner, a motor (9) fixed to one end of the bracket (8), and a lead screw (10) fixed to the driving end of the motor (9); The smoke cover (2) comprises a threaded connector (3) fixed to the top thereof, and two symmetrical lead screw sleeve blocks (11) fixed to the outer wall of the smoke cover (2) body, and the connecting sleeve ring (6) of the air inlet end of the exhaust fan (4) is threadedly connected to one end of the threaded connector (3).

2. A quench tank fume guiding mechanism according to claim 1, wherein: The smoke cover (2) further comprises a plurality of connecting rods (12) fixed to the bottom, one end of the connecting rod (12) is fixed with a supporting plate (13), and a plurality of leakage holes (14) are sequentially formed in the outer wall of the supporting plate (13).

3. A quench tank fume guiding mechanism according to claim 1, wherein: Two lead screw sleeve blocks (11) are respectively threadedly connected to the outer walls of two lead screws (10).

4. A quench tank fume guiding mechanism according to claim 1, wherein: The outer wall of the connecting sleeve ring (6) is sequentially fixed with a plurality of shifting blocks (7).

5. A quench tank fume guiding mechanism according to claim 1, wherein: The end of the lead screw (10) away from the motor (9) is rotationally connected to the outer wall of the quenching tank body (1).

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