Aluminum ingot cutting device
The aluminum ingot cutting device, which operates in coordination with a hydraulic system and a mechanical structure, achieves automated continuous cutting of aluminum ingots. This solves the problems of low efficiency, poor precision, and environmental pollution associated with traditional equipment, improves cutting efficiency and accuracy, and meets the environmental protection requirements of modern industry.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-03-31
AI Technical Summary
Traditional aluminum ingot cutting equipment suffers from problems such as low cutting efficiency, poor precision, high labor intensity, excessive waste, and serious environmental pollution, making it difficult to meet the requirements of industrial automation and environmental protection.
The aluminum ingot cutting device, which uses a hydraulic system and mechanical structure in synergy, includes a cutting guide base, a vertical guide frame, a movable platform, a cutting head, and a hydraulic cylinder. It achieves automated continuous cutting through the elastic clamping of the aluminum ingot elastic pressure device and the driving of the hydraulic cylinder. Combined with the design of the stopper and the cutting discharge chute, it achieves precise cutting of aluminum ingots and automatic discharge of waste.
It improves cutting efficiency and precision, reduces labor costs and material waste, reduces noise pollution, meets energy-saving and environmental protection requirements, has a reasonable structure that facilitates maintenance, and extends service life.
Smart Images
Figure CN224058845U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of metallurgical equipment technology, and in particular relates to an aluminum ingot cutting device. Background Technology
[0002] In the aluminum ingot processing industry, cutting is an indispensable part of the production process. Traditional aluminum ingot sawing machines generate a large amount of aluminum shavings during sawing. Because the saw blade rotates at high speed to cut the aluminum ingot, the generated aluminum shavings leave the saw blade at a certain speed and splash around the sawing machine. This objectively results in the underutilization of the space around the sawing machine and causes serious pollution to the workshop environment. It also suffers from problems such as low cutting efficiency, poor precision, high labor intensity, and excessive waste. With the continuous development of industrial automation, the market demands increasingly higher requirements for aluminum ingot cutting equipment, necessitating automated equipment that can achieve efficient, precise, and continuous cutting to meet production needs.
[0003] With increasing environmental awareness, higher demands are being placed on the energy-saving and environmental performance of aluminum ingot cutting equipment. Traditional cutting methods often generate large amounts of waste and noise pollution, which does not meet the requirements of modern green production. To address these issues, this utility model proposes a novel aluminum ingot cutting device. Utility Model Content
[0004] The purpose of this invention is to provide an aluminum ingot cutting device that achieves automated continuous operation of aluminum ingot cutting through the coordinated operation of a hydraulic system and a mechanical structure, greatly reducing waste generation and improving aluminum ingot cutting efficiency.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to an aluminum ingot cutting device, comprising a cutting guide base, a vertical guide frame, a movable platform, a cutting head, and a hydraulic cylinder. The cutting guide base includes a rectangular base; a cutting support platform is fixed on the upper surface of the rectangular base; an inclined rectangular cutting guide groove is formed at the upper end of the cutting support platform, and a cutting discharge chute is provided at the lower end of the rectangular cutting guide groove; a baffle is installed on the side wall of the cutting support platform at the discharge end of the rectangular cutting guide groove by long bolts; the vertical guide frame is installed on the rectangular base and spans above the cutting support platform; the movable platform is vertically slidably installed on the vertical guide frame; the cutting head is installed below the movable platform by two rows of bolts; the cylinder body of the hydraulic cylinder is hinged to the vertical guide frame, and the telescopic end of the hydraulic cylinder is hinged to the movable platform; two rows of aluminum ingot elastic pressure devices are installed on the cutting head.
[0007] As a preferred embodiment of this utility model, the cutting head includes a horizontal connecting plate that connects and mates with the movable platform; the horizontal connecting plate has two rows of threaded through holes that mate with the bolts; a support column with its lower end flush with the bottom surface of the rectangular cutting guide groove is fixed on the lower surface of the horizontal connecting plate; a rectangular plate is fixed on the bottom plate of the support column; two rows of guide holes that mate with the aluminum ingot elastic pressure device are opened on the rectangular plate; two rows of guide rods are fixed on the bottom surface of the horizontal connecting plate, each coaxially arranged with the two rows of guide holes; a cutting blade is vertically fixed on the horizontal connecting plate, and when the aluminum ingot elastic pressure device is fully extended, the lower end of the aluminum ingot elastic pressure device is positioned below the tip of the cutting blade; a reinforcing rib is provided between the cutting blade and the horizontal connecting plate.
[0008] As a preferred embodiment of this utility model, the aluminum ingot elastic pressure device includes a pressure sleeve and a spring; the spring is sleeved on the guide rod; the pressure sleeve includes a straight tube that guides and cooperates with the guide hole and the guide rod; a limiting ring plate is provided at the upper end of the straight tube; the spring is placed between the horizontal connecting plate and the limiting ring plate; and a pointed cone is provided at the lower end of the straight tube.
[0009] As a preferred embodiment of this utility model, the feed stop includes a non-powered roller; a support plate is fixed at each end of the central shaft of the non-powered roller.
[0010] As a preferred embodiment of this utility model, a number of gaskets are installed between the feed stop and the cutting support table.
[0011] As a preferred technical solution of this utility model, the cutting support platform has symmetrical channels on both sides of the rectangular cutting guide groove that cooperate with the support plate; the top surface of the channel has a first threaded blind hole that cooperates with the threaded connection of the long bolt.
[0012] This utility model has the following beneficial effects:
[0013] 1. This utility model achieves automated continuous operation of aluminum ingot cutting through the coordinated operation of a hydraulic system and a mechanical structure, greatly improving cutting efficiency and reducing labor costs. The aluminum ingot elastic pressure device on the cutting head uses spring preload to achieve elastic clamping and fixing, effectively preventing the aluminum ingot from shaking during the cutting process and ensuring the accuracy and flatness of the cut.
[0014] 2. The design of the gasket between the feed stop and the cutting support table in this utility model allows for flexible adjustment of the length of a single cut of aluminum ingots, meeting the cutting requirements of aluminum ingots of different specifications.
[0015] 3. The vertical guide frame of this utility model ensures the stable movement of the movable platform in the vertical direction, providing a solid foundation for the precise cutting of the cutting head. At the same time, the overload protection device of the hydraulic cylinder increases the stability and safety of the equipment. The device has a reasonable structural design, and the components are easy to disassemble and replace, facilitating daily maintenance and extending the service life of the equipment. Automated cutting reduces material waste and energy consumption. Furthermore, waste generated during the cutting process can be automatically discharged through the cutting discharge chute, facilitating collection and treatment, and meeting the requirements of energy conservation and environmental protection.
[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the aluminum ingot cutting device of this utility model.
[0019] Figure 2 for Figure 1 The front view.
[0020] Figure 3 for Figure 1 The left view.
[0021] Figure 4 for Figure 1 A magnified view of a portion of point A in the diagram.
[0022] Figure 5 This is a structural diagram of the cutting guide base and the vertical guide frame.
[0023] Figure 6 This is a schematic diagram of the cutting head.
[0024] Figure 7 This is a schematic diagram of the feed stop.
[0025] Figure 8 This is a schematic diagram of the pressure sleeve.
[0026] The attached diagram lists the components represented by each number as follows:
[0027] 1-Cutting guide base, 11-Rectangular base, 12-Cutting support platform, 13-Rectangular cutting guide groove, 14-Cutting discharge sloping groove, 2-Vertical guide frame, 3-Modible platform, 4-Cutting head, 41-Horizontal connecting plate, 42-Threaded through hole, 43-Support column, 44-Rectangular plate, 45-Guide hole, 46-Guide rod, 47-Cutting blade, 48-Reinforcing rib plate, 5-Hydraulic cylinder, 6-Long bolt, 7-Blocker, 71-Non-powered roller, 72-Ear plate, 8-Shim, 9-Aluminum ingot elastic pressure device, 91-Pressure sleeve, 911-Straight tube body, 912-Limiting ring plate, 913-Pointed cone, 92-Spring, 15-Channel, 16-First threaded blind hole. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model. Specific Implementation Example 1:
[0030] Please see Figure 1-8 As shown, this utility model is an aluminum ingot cutting device, including a cutting guide base 1, a vertical guide frame 2, a movable platform 3, a cutting head 4, and a hydraulic cylinder 5. The cutting guide base 1 includes a rectangular base 11. A cutting support platform 12 is fixed to the upper surface of the rectangular base 11. An inclined rectangular cutting guide groove 13 is formed at the upper end of the cutting support platform 12, and a cutting discharge chute 14 is provided at the lower end of the rectangular cutting guide groove 13. A baffle 7 is installed on the side wall of the cutting support platform 12 at the discharge end of the rectangular cutting guide groove 13 via long bolts 6. The vertical guide frame 2 is mounted on the rectangular base 11 and spans above the cutting support platform 12. The movable platform 3 is vertically slidably mounted on the vertical guide frame 2. The cutting head 4 is mounted below the movable platform 3 via two rows of bolts. The cylinder body of the hydraulic cylinder 5 is hinged to the vertical guide frame 2, and the telescopic end of the hydraulic cylinder 5 is hinged to the movable platform 3. Two rows of aluminum ingot elastic pressure devices 9 are installed on the cutting head 4. The rectangular cutting guide groove 13 of the cutting guide base 1 not only provides an automatic lowering function for the aluminum ingot, but also ensures the smooth sliding of the aluminum ingot during the cutting process through its inclined design.
[0031] The cutting head 4 includes a horizontal connecting plate 41 that connects and mates with the movable platform 3. The horizontal connecting plate 41 has two rows of threaded through holes 42 for bolt thread connection. A support column 43, with its lower end flush with the bottom surface of the rectangular cutting guide groove 13, is fixed to the lower surface of the horizontal connecting plate 41. A rectangular plate 44 is fixed to the base of the support column 43. Two rows of guide holes 45, mate with the aluminum ingot elastic pressure device 9, are opened on the rectangular plate 44. Two rows of guide rods 46, coaxially arranged with the two rows of guide holes 45, are fixed to the bottom surface of the horizontal connecting plate 41. A cutting blade 47 is vertically fixed to the horizontal connecting plate 41, and when the aluminum ingot elastic pressure device 9 is fully extended, its lower end is positioned below the tip of the cutting blade 47. A reinforcing rib 48 is provided between the cutting blade 47 and the horizontal connecting plate 41. The vertical guide frame 2 ensures the stable movement of the movable platform 3 in the vertical direction, providing a solid foundation for the precise cutting of the cutting head 4. The hydraulic cylinder 5 is powered by the equipped hydraulic station. Through its powerful driving force, the hydraulic cylinder 5 pushes the movable platform 3 and the cutting head 4 to move up and down. The intersection of the cutting head 4 and the vertical surface of the cutting and unloading chute 14 realizes the cutting operation of aluminum ingots.
[0032] The aluminum ingot elastic pressure device 9 includes a pressure sleeve 91 and a spring 92. The spring 92 is sleeved on the guide rod 46. The pressure sleeve 91 includes a straight tube 911 that guides and cooperates with the guide hole 45 and the guide rod 46. A limiting ring plate 912 is provided at the upper end of the straight tube 911. The spring 92 is placed between the horizontal connecting plate 41 and the limiting ring plate 912. A pointed cone 913 is provided at the lower end of the straight tube 911. Through the design of the pressure sleeve 91 and the spring 92, the aluminum ingot elastic pressure device 9 on the cutting head 4 can elastically clamp the aluminum ingot during the cutting process, effectively preventing the aluminum ingot from shaking and improving the cutting accuracy.
[0033] The stopper 7 specifically includes a non-powered roller 71. A support plate 72 is fixed to each end of the central shaft of the non-powered roller 71. The support plates 72 are mounted on the cutting support table 12 by long bolts 6. Through the design of the non-powered roller 71 and the support plates 72, the stopper 7 fits tightly with the groove 15 and the first threaded blind hole 16 on the cutting support table 12. By fixing the bottom end of the aluminum ingot at a fixed position, the length of a single cut of the aluminum ingot can be precisely controlled.
[0034] To facilitate adjustment of the cutting length of each aluminum ingot, several shims 8 are installed between the feed stop 7 and the cutting support table 12. Increasing the number of shims 8 positively adjusts and expands the cutting length of the aluminum ingot. Fine-tuning using the shims 8 can meet the cutting requirements of aluminum ingots of different specifications.
[0035] To reduce the length of a single cut of the aluminum ingot by the baffle 7, symmetrical channels 15 are provided on both sides of the rectangular cutting guide groove 13 on the cutting support table 12 to mate with the support plate 72. A first threaded blind hole 16 is provided on the top surface of the channel 15 to mate with the threaded connection of the long bolt 6. The cutting length of the aluminum ingot is reduced by negatively adjusting the number of shims 8 added or removed within the channel 15.
[0036] The aluminum ingot cutting device places the aluminum ingot to be cut in an inclined rectangular cutting guide groove 13, and uses its automatic downward sliding characteristic to reach the position of the stopper 7 to complete the initial positioning. Then, the hydraulic cylinder 5 drives the movable platform 3 to move the cutting head 4 down along the vertical guide frame 2. The aluminum ingot elastic pressure device 9 on the cutting head 4 achieves elastic clamping and fixation with the pre-tightening force of the spring 92. The cutting blade 47 then moves down to complete the precise cutting action. The cut aluminum ingot is automatically discharged through the cutting discharge chute 14. The whole process is achieved through the coordinated operation of the hydraulic system (including the hydraulic cylinder 5 and the matching hydraulic station) and the mechanical structure. Automatic conveying equipment can be equipped in front of and behind the cutting guide base 1 to realize the automated continuous operation of aluminum ingot cutting.
[0037] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0038] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An aluminum ingot cutting device characterized in that: It comprises a cutting guide base (1), a vertical guide frame (2), a movable platform (3), a cutting head (4), a hydraulic cylinder (5); The cutting guide base (1) comprises a rectangular base (11); the upper surface of the rectangular base (11) is fixed with a cutting support table (12); the upper end of the cutting support table (12) is provided with an obliquely arranged rectangular cutting guide groove (13), and the cutting support table (12) is provided with a cutting discharge chute (14) at the lower end of the rectangular cutting guide groove (13); The side wall of the cutting support table (12) at the discharge end of the rectangular cutting guide groove (13) is installed with a material stopper (7) through long bolts (6); The vertical guide frame (2) is installed on the rectangular base (11), and the vertical guide frame (2) is arranged above the cutting support table (12); the movable platform (3) is vertically slidably installed on the vertical guide frame (2); the cutting head (4) is installed below the movable platform (3) through two rows of bolts; the cylinder body of the hydraulic cylinder (5) is hingedly installed on the vertical guide frame (2), and the telescopic end of the hydraulic cylinder (5) is hingedly installed on the movable platform (3); The cutting head (4) is installed with two rows of aluminum ingot elastic pressure devices (9).
2. The aluminum ingot cutting apparatus according to claim 1, characterized by The cutting head (4) comprises a horizontal connecting plate (41) connected with the movable platform (3); the horizontal connecting plate (41) is provided with two rows of threaded holes (42) threadedly connected with the bolts; the lower surface of the horizontal connecting plate (41) is fixed with a support column (43) with a lower end flush with the bottom surface of the rectangular cutting guide groove (13); the bottom plate of the support column (43) is fixed with a rectangular plate (44); the rectangular plate (44) is provided with two rows of guide holes (45) guiding the aluminum ingot elastic pressure devices (9); the bottom surface of the horizontal connecting plate (41) is fixed with two rows of guide rods (46) coaxially arranged with the two rows of guide holes (45); the horizontal connecting plate (41) is vertically fixed with a cutting blade (47), and the lower end of the aluminum ingot elastic pressure device (9) is located below the tip of the cutting blade (47) when the aluminum ingot elastic pressure device (9) is fully stretched; a reinforcing rib plate (48) is arranged between the cutting blade (47) and the horizontal connecting plate (41).
3. The aluminum ingot cutting apparatus according to claim 2, wherein The aluminum ingot elastic pressure device (9) comprises a pressure sleeve (91) and a spring (92); the spring (92) is sleeved on the guide rod (46); the pressure sleeve (91) comprises a straight pipe body (911) guided together with the guide hole (45) and the guide rod (46); the straight pipe body (911) is provided at the upper end with a limiting ring plate (912); the spring (92) is located between the horizontal connecting plate (41) and the limiting ring plate (912); the straight pipe body (911) is provided at the lower end with a sharp cone (913).
4. The aluminum ingot cutting apparatus according to claim 1, characterized by The material stopper (7) comprises a non-powered roller (71), and both ends of the central shaft of the non-powered roller (71) are fixed with an ear plate (72) respectively.
5. The aluminum ingot cutting apparatus according to claim 4, wherein A plurality of spacers (8) are arranged between the material stopper (7) and the cutting support table (12).
6. The aluminum ingot cutting apparatus according to claim 5, wherein The cutting support table (12) is symmetrically provided with a groove (15) cooperating with the ear plate (72) on both side walls of the rectangular cutting guide groove (13), and a first threaded blind hole (16) is arranged on the top surface of the groove (15) and is in threaded connection with the long bolt (6).