Steel plate welding supporting structure of steel cover type air cushion type surge chamber

By using a support structure that combines a concave plate and a hydraulic cylinder, along with electromagnet adsorption, the problem of unstable support during the welding process of the steel-covered air-cushion pressure regulating chamber was solved, achieving stable clamping and support of the steel plate and improving welding quality and structural safety.

CN224059017UActive Publication Date: 2026-03-31SINOHYDRO BUREAU 6 CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

During the welding process of the steel-shrouded air-cushion pressure regulating chamber, unstable support may lead to defects in the welded joint, affecting the welding quality and structural safety.

Method used

The support structure uses a combination of concave plates and hydraulic cylinders. The hydraulic cylinders provide lifting and clamping force, while the electromagnets attract the steel plates, ensuring stability and accuracy during the welding process.

Benefits of technology

It achieves stable clamping and support of steel plates, ensures welding quality, improves the safety and adaptability of the structure, and adapts to different construction environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel cover type air cushion type surge chamber steel plate welding supporting structure which comprises two concave plates which are symmetrically arranged, air closing steel plates are symmetrically arranged at the bottoms of the inner side walls of the concave plates, and the inner side walls of the two air closing steel plates are attached to each other. First hydraulic cylinders are symmetrically and fixedly connected to the top of the inner side wall of the concave plate, pressing plates are fixedly connected to the lower surfaces of the first hydraulic cylinders, and the inner walls of the pressing plates and the side walls of the concave plate are connected in a sleeving mode and are in clearance fit. By adjusting clamping supports on the two sides of the air closing steel plate and the bottom supporting structure, it can be ensured that the steel plates on the two sides are located on the same horizontal line, meanwhile, height lifting can be achieved, the convenient lifting function is provided, the supporting force of the hydraulic cylinder is sufficient, the stability of steel plate supporting can be ensured, and meanwhile the supporting structure has the dismounting function and is convenient to use. The hydraulic cylinders of different specifications can be selected according to actual construction environments, and various construction environments can be flexibly adapted.
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Description

Technical Field

[0001] This utility model relates to the field of closed-loop steel plate welding technology, specifically to a steel cover-type air cushion pressure regulating chamber steel plate welding support structure. Background Technology

[0002] Air-tight steel plates are structural materials used in steel-shrouded air-cushion pressure regulating chambers, typically made of special high-strength alloy steel. They possess high strength and corrosion resistance, can withstand high-pressure and high-temperature environments, and effectively prevent air leakage, thus ensuring the safe operation of the pressure regulating chamber. During the welding process of steel-shrouded air-cushion pressure regulating chambers, the air-tight steel plates are usually joined using welding techniques.

[0003] In the welding process of pressure-controlled steel plates, support is a crucial step. The purpose of support is to fix and support the steel plate, ensuring stability and accuracy during welding, and preventing deformation or displacement. Unstable or improper support clamping can lead to defects in the weld joint, such as incomplete fusion, porosity, and cracks, thus affecting weld quality. This can cause changes in structural dimensions and shape, impacting the structural safety and stability of the pressure regulating chamber.

[0004] The airtight steel plate plays an important role in the steel-covered air cushion pressure regulating chamber. Therefore, we propose a welded support structure for the steel plate of the steel-covered air cushion pressure regulating chamber. Appropriate processes and methods are required to ensure welding quality and structural safety. Utility Model Content

[0005] The purpose of this utility model is to provide a steel-plate welded support structure for a steel-covered air-cushion pressure regulating chamber, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a steel-shrouded air-cushion pressure regulating chamber steel plate welded support structure, including two concave plates arranged symmetrically. Air-sealing steel plates are symmetrically arranged at the bottom of the inner sidewall of each concave plate, and the inner sidewalls of the two air-sealing steel plates are in contact with each other. A first hydraulic cylinder is symmetrically fixedly connected to the top of the inner sidewall of each concave plate. A pressure plate is fixedly connected to the lower surface of the first hydraulic cylinder. The inner wall of the pressure plate is sleeved with the sidewall of the concave plate, and the fit is clearance-fitted. The lower surface of the pressure plate is in contact with the upper surface of the air-sealing steel plate.

[0007] Preferably, it also includes a support structure, the top of which is fixedly connected to the bottom of the concave plate.

[0008] Preferably, the support structure includes a second hydraulic cylinder, the upper surface of which is fixedly connected with a convex block, the upper surface of which engages with the lower surface of the concave plate, and bolts are fitted onto the lower surface of the convex block, the top of which is threadedly connected to the lower surface of the concave plate.

[0009] Preferably, a base is fixedly connected to the lower surface of the second hydraulic cylinder, and a circular hole is formed on the surface of the base.

[0010] Preferably, the inner cavity of the pressure plate is provided with an electromagnet, and the lower surface of the electromagnet is attracted to the upper surface of the airtight steel plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: When welding the airtight steel plate, the airtight steel plates on both sides can be clamped and supported. At the same time, an opening is provided to leave space for welding. Meanwhile, the clamping support around the opening can ensure the safety of the space. The setting of the electromagnet can effectively strengthen the stability of the support and make the operation safer. By adjusting the clamping support on both sides of the airtight steel plate and the bottom support structure, it can be ensured that the steel plates on both sides are on the same horizontal line. At the same time, the height can be raised and lowered, which not only provides a convenient lifting function, but also the hydraulic cylinder has sufficient supporting force to ensure the stability of the steel plate support. In addition, the support structure also has a disassembly function, and different specifications of hydraulic cylinders can be selected according to the actual construction environment to flexibly adapt to various construction environments. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 for Figure 1 Detailed structural diagram of the concave plate;

[0014] Figure 3 for Figure 1 A structural cross-sectional view of the central support structure;

[0015] In the diagram: 1. Concave plate; 2. Pressure plate; 3. First hydraulic cylinder; 4. Electromagnet; 5. Support structure; 51. Second hydraulic cylinder; 52. Convex block; 53. Bolt; 6. Base; 7. Air-sealing steel plate. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-3 This utility model provides a steel-shrouded air-cushion pressure regulating chamber steel plate welded support structure, including a concave plate 1, two concave plates 1 are arranged symmetrically, and air-sealing steel plates 7 are symmetrically arranged at the bottom of the inner side wall of the concave plate 1, and the inner side walls of the two air-sealing steel plates 7 are in contact with each other. A first hydraulic cylinder 3 is symmetrically fixedly connected to the top of the inner side wall of the concave plate 1, and a pressure plate 2 is fixedly connected to the lower surface of the first hydraulic cylinder 3. The inner wall of the pressure plate 2 is sleeved with the side wall of the concave plate 1 and is clearance fit. The lower surface of the pressure plate 2 is in contact with the upper surface of the air-sealing steel plate 7.

[0018] It also includes a support structure 5, the top of which is fixedly connected to the bottom of the concave plate 1.

[0019] The support structure 5 includes a second hydraulic cylinder 51. A convex block 52 is fixedly connected to the upper surface of the second hydraulic cylinder 51. The upper surface of the convex block 52 is engaged with the lower surface of the concave plate 1. Bolts 53 are sleeved on the lower surface of the convex block 52. The top of the bolts 53 is threadedly connected to the lower surface of the concave plate 1.

[0020] The lower surface of the second hydraulic cylinder 51 is fixedly connected to the base 6, and the surface of the base 6 is provided with a round hole.

[0021] An electromagnet 4 is installed in the inner cavity of the pressure plate 2, and the lower surface of the electromagnet 4 is attracted to the upper surface of the air-sealed steel plate 7.

[0022] Working principle: When welding the airtight steel plate 7, the airtight steel plate 7 is pre-installed in the corresponding position. A concave plate 1 and other structures are set at the bottom of the airtight steel plate 7. When the airtight steel plates 7 are symmetrically joined, they are fitted together by the concave plate 1. Simultaneously, the bottom is supported by a lifting structure 5, which is raised and lowered by a second hydraulic cylinder 51. A base 6 with a round hole is also provided at the bottom of the second hydraulic cylinder 51 for fixing during support, making it more stable and providing sufficient support force. The top of the second hydraulic cylinder 51 is fastened to the bottom of the concave plate 1 by a convex block 52, and then bolts 53 pass through the threads. The structure is designed for both connection and disassembly. Different specifications of hydraulic cylinders can be selected for support based on the actual construction environment. The top of the concave plate 1 has an opening and a first hydraulic cylinder 3. The other end of the first hydraulic cylinder 3 is fixed with a pressure plate 2. The pressure plate 2 can slide on the surface of the concave plate 1 and can clamp the two ends of the airtight steel plates 7 on both sides. The opening provides space for welding. An electromagnet 4 is also provided at the bottom of the pressure plate 2 to enhance the stability of the support. Through the above structure, the airtight steel plates 7 on both sides can be limited during support, so that the airtight steel plates 7 are on the same horizontal line, which facilitates welding.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A steel cover air cushion pressure regulating chamber steel plate welded support structure, characterized in that: The utility model provides a kind of supporting structure and pressure plate, including concave plate (1), the quantity of the concave plate (1) is two, and is symmetrically arranged, the inside wall bottom of the concave plate (1) is symmetrically provided with closed steel plate (7), and the inside wall of two closed steel plate (7) is pasted, the inside wall top of the concave plate (1) is symmetrically fixedly connected with first hydraulic cylinder (3), the lower surface of the first hydraulic cylinder (3) is fixedly connected with pressing plate (2), the inner wall of the pressing plate (2) is connected with the side wall of concave plate (1), and is clearance fit, the lower surface of the pressing plate (2) and the upper surface of closed steel plate (7) are pasted.

2. A steel cover air cushion pressure regulating chamber steel plate welded support structure according to claim 1, characterized in that: It also includes support structure (5), the top of the support structure (5) is fixedly connected with the bottom of the concave plate (1).

3. A steel cover air cushion pressure regulating chamber steel plate welded support structure according to claim 2, characterized in that: The support structure (5) includes second hydraulic cylinder (51), the upper surface of the second hydraulic cylinder (51) is fixedly connected with convex block (52), the upper surface of the convex block (52) is engaged with the lower surface of the concave plate (1), and the lower surface of the convex block (52) is sleeved with bolt (53), and the top of the bolt (53) is screw-connected with the lower surface of the concave plate (1).

4. A steel cover air cushion pressure regulating chamber steel plate welded support structure according to claim 3, characterized in that: The lower surface of the second hydraulic cylinder (51) is fixedly connected with base (6), and the surface of the base (6) is provided with a circular hole.

5. A steel cover air cushion pressure regulating chamber steel plate welded support structure according to claim 1, characterized in that: The inner cavity of the pressing plate (2) is provided with electromagnet (4), and the lower surface of the electromagnet (4) is adsorbed with the upper surface of the closed steel plate (7).