Viscosity sensor line welding tool

By designing a welding fixture for viscosity sensor circuitry and utilizing push-in inserts and clamps for fixation, the problems of low welding accuracy and long debugging time of viscosity probes were solved, achieving efficient viscosity probe welding.

CN224059039UActive Publication Date: 2026-03-31HUNAN VALIN LIANYUAN IRON & STEEL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The limitations of the viscosity probe structure result in high welding precision requirements and long debugging time, and the existing welding fixtures are not convenient for debugging.

Method used

A welding fixture for viscosity sensor circuits was designed, including a support, a base, a clamping platform, a clamping block, an insert, and a "T"-shaped pin. By fixing the insert and clamp, the viscosity probe can be accurately positioned and fixed, simplifying the welding process.

Benefits of technology

This improved the welding accuracy and efficiency of the viscosity probe, reduced the adjustment steps during each welding process, and increased overall efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a viscosity sensor circuit welding tool, and belongs to the technical field of welding tools. The viscosity sensor line welding tool comprises a support and a viscosity probe, a pedestal is arranged on the top face of the support, supporting columns are installed on the edge side of the top face of the pedestal, clamp tables are installed at the top ends of every two supporting columns respectively, grooves are formed in one sides of the two clamp tables respectively, clamping blocks are rotationally connected into the two grooves, and the viscosity probe is installed on the clamping blocks. The two clamp tables are provided with two clamping blocks, the adjacent sides of the two clamping blocks extend to the tops of the grooves respectively and are attached to the two sides of the viscosity probe, the two clamp tables are connected with embedded blocks in a clamped mode, one sides of the embedded blocks make contact with one side of the viscosity probe, and T-shaped plug pins are connected to the bottom ends of the interiors of the two grooves in a penetrating mode. And the top end of the T-shaped bolt is in contact with one side of the clamping block.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding tool technical field, concretely is viscosity sensor circuit welding tool. BACKGROUND

[0002] Viscosity sensor is used for the equipment of on -line detection medium's viscosity change in the reaction kettle with stirring, is formed by baffle, transmission rod, elastic beam, positioning pipe, protective sleeve and force -sensitive element.

[0003] Due to the structure limitation of viscosity probe, only viscosity probe is fixed, and the welding needle is adjusted to the position of viscosity probe for welding, and the viscosity probe is not limited, and the welding precision is high, so that the required equipment debugging time is long. UTILITY MODEL CONTENTS

[0004] In order to solve the problem that the existing welding tool is not convenient to debug, the utility model provides viscosity sensor circuit welding tool.

[0005] In view of the above problem, the technical scheme provided by the utility model is:

[0006] Viscosity sensor circuit welding tool, including support and viscosity probe, the top surface of the support is equipped with pedestal, the top surface side of the pedestal is installed with the support column, the top of every two support columns is installed with clamp table respectively, the side of two clamp tables is respectively equipped with recess, the inside of two recesses is rotatably connected with the clamping block, the adjacent side of two clamping blocks extends to the top of recess respectively, and is matched with the both sides of viscosity probe, two clamp tables are connected with the embedded block, and the side of the embedded block is in contact with the side of the viscosity probe.

[0007] Further, the inside bottom end of two recesses is connected with the " T " shaped bolt, and the top end of the " T " shaped bolt is in contact with the side of the clamping block.

[0008] The beneficial effect of the above further scheme is that the " T " shaped bolt can be fixed on one side of the clamping block through the insertion connection.

[0009] Further, the side of the clamping block is equipped with a mouth that is matched with the " T " shaped bolt.

[0010] The beneficial effect of the above further scheme is that the " T " shaped bolt can be fixed on one side of the clamping block through the insertion connection.

[0011] Further, the pedestal includes a seat, the top end of the support is installed with the seat, and the outer wall of the seat is equipped with a notch.

[0012] The beneficial effect of the above further scheme is that the seat can be connected with other facilities through the notch.

[0013] Furthermore, the shape of the notch is set to "U".

[0014] The advantage of adopting the above-mentioned further solution is that by setting the notch to a "U" shape, it prevents the equipment from sliding and detaching during docking.

[0015] Furthermore, the viscosity probe includes a square plate with a circular hole on its top surface, and the probe body is inserted into the circular hole.

[0016] The advantage of adopting the above-mentioned further solution is that the circular hole provides space for the probe body to be inserted.

[0017] Furthermore, sensing elements are respectively installed on both sides of the top surface of the probe body, and the two sensing elements are symmetrical to each other.

[0018] The beneficial effect of adopting the above-mentioned further solution is that the probe body has a sensing function through the installation and use of the sensing element.

[0019] Furthermore, the probe body has a welding pin located between the two sensing elements.

[0020] The advantage of adopting the above-mentioned further solution is that by utilizing the positional relationship between the welding needle and the sensing element, the tooling can accurately weld the circuit.

[0021] Furthermore, one side of the insert has a groove that matches the outer wall of the viscosity probe.

[0022] The beneficial effect of adopting the above-mentioned further solution is that it enables the insert to maintain a close fit with the viscosity probe, thereby improving the clamping tightness of the tooling.

[0023] Furthermore, the support and the base form a wheel-like structure, and the pillar and the clamping platform form a symmetrical structure in the middle.

[0024] The beneficial effects of adopting the above-mentioned further solution are that the design of the wheel-shaped structure makes the structure between the support and the base more secure and improves the uniformity of the force. Secondly, the symmetrical structure ensures that the support column and the clamping table are horizontal, thereby improving the stability of clamping the viscosity probe.

[0025] Compared with the prior art, the beneficial effects of this utility model are:

[0026] This type of viscosity sensor circuit welding fixture uses a push-in insert to allow the viscosity probe to enter and move upward to a specified precise position. The viscosity probe is then fixed by the insert and clamping block before the circuit welding process is performed. This eliminates the need to adjust the welding pin each time welding is performed, thereby improving work efficiency. Attached Figure Description

[0027] Figure 1 A perspective view of the welding fixture for the viscosity sensor circuit provided by this utility model;

[0028] Figure 2 A top view of the welding fixture for the viscosity sensor circuit provided by this utility model;

[0029] Figure 3 Right view of the welding fixture for the viscosity sensor circuit provided by this utility model;

[0030] Figure 4 A front view of the welding fixture for the viscosity sensor circuit provided by this utility model;

[0031] Figure 5 Left view of the welding fixture for the viscosity sensor circuit provided by this utility model.

[0032] In the diagram: 100, support; 200, base; 2001, base body; 2002, notch; 300, support column; 400, fixture table; 500, clamping block; 600, insert; 700, viscosity probe; 7001, square plate; 7002, probe body; 7003, sensing element; 800, welding pin; 900, "T" shaped pin. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Please see Figures 1-5 This utility model provides a technical solution: a viscosity sensor circuit welding fixture, including a support 100 and a viscosity probe 700. The top surface of the support 100 is provided with a base 200, and a support column 300 is installed on the side of the top surface of the base 200. A clamping table 400 is installed at the top of each pair of support columns 300. A groove is opened on one side of each of the two clamping tables 400. A clamping block 500 is rotatably connected inside the two grooves. The adjacent sides of the two clamping blocks 500 extend to the top of the groove and fit against the two sides of the viscosity probe 700. An insert 600 is engaged with the two clamping tables 400. One side of the insert 600 contacts one side of the viscosity probe 700. By pushing in the insert 600, the viscosity probe 700 is moved into and moved to a specified precise position. The viscosity probe 700 is fixed according to the insert 600 and the clamping block 500 before the circuit welding process is performed.

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0036] As an embodiment of this utility model, further, a "T"-shaped pin 900 is inserted and connected to the bottom of the two grooves. The top of the "T"-shaped pin 900 contacts one side of the clamping block 500. Through the insertion and connection of the "T"-shaped pin 900, one side of the clamping block 500 can be fixed.

[0037] As an embodiment of this utility model, the clamping block 500 is further provided with a locking slot on one side that engages with the "T" shaped pin 900. By providing a locking slot on one side of the clamping block 500, it is convenient to fix the "T" shaped pin 900.

[0038] As an embodiment of this utility model, the pedestal 200 further includes a base 2001, the base 2001 is installed on the top of the support 100, and the outer wall of the base 2001 is provided with a notch 2002. The notch 2002 facilitates the docking of the pedestal 200 with other facilities.

[0039] As one embodiment of this utility model, the notch 2002 is further designed in the shape of a "U" shape. By designing the notch 2002 in the shape of a "U", the sliding and detachment of the equipment during docking can be avoided.

[0040] As an embodiment of the present invention, the viscosity probe 700 further includes a square plate 7001, the top surface of which is provided with a circular hole, and the probe body 7002 is inserted through the circular hole. The circular hole provides space for the probe body 7002 to be inserted.

[0041] As an embodiment of this utility model, further, sensing elements 7003 are respectively installed on both sides of the top surface of the probe body 7002. The two sensing elements 7003 are symmetrical to each other. Through the installation and use of the sensing elements 7003, the probe body 7002 has a sensing function.

[0042] As an embodiment of this utility model, the probe body 7002 is further provided with a welding pin 800 located between the two sensing elements 7003. By utilizing the positional relationship between the welding pin 800 and the sensing element 7003, the tooling can accurately weld the circuit.

[0043] As an embodiment of this utility model, the insert 600 is further provided with a groove on one side that matches the outer wall of the viscosity probe 700, so that the insert 600 and the viscosity probe 700 are in close contact, thereby improving the clamping tightness of the tooling.

[0044] As an embodiment of this utility model, the support 100 and the platform 200 form a wheel-shaped structure, and the support column 300 and the clamping platform 400 form a symmetrical structure. The wheel-shaped structure design makes the structure between the support 100 and the platform 200 more secure and improves the uniformity of force. Secondly, the symmetrical structure ensures that the support column 300 and the clamping platform 400 remain horizontal, thereby improving the stability of clamping the viscosity probe 700.

[0045] Specifically, the working principle of this viscosity sensor circuit welding fixture is as follows: During the circuit welding process, the viscosity probe 700 is placed between two clamping blocks 500, with the adjacent sides of the clamping blocks 500 adhering to both sides of the viscosity probe 700. Then, the insert 600 is engaged on the two clamping tables 400, with one side of its insert contacting the viscosity probe 700. The viscosity probe 700 is pushed in and moved upward to the designated precise position by the insert 600, while the viscosity probe 700 is fixed in place by the insert 600 and the clamping blocks 500. To further secure the clamping blocks 500, a "T"-shaped pin 900 is inserted through the bottom of the two grooves, with its top end engaging with the latch on one side of the clamping block 500, thus fixing the clamping block 500. The outer wall of the base 2001 of the platform 200 is provided with a "U"-shaped notch 2002 to facilitate docking with other facilities and prevent slippage. The circular hole on the square plate 7001 of the viscosity probe 700 provides space for the probe body 7002 to pass through. The sensing elements 7003 symmetrically installed on both sides of the top surface of the probe body 7002 enable it to have sensing function, and the welding pin 800 located between the two sensing elements 7003 facilitates the tooling to accurately weld the circuit.

Claims

1. A viscosity sensor wire bonding tooling characterized by, The application relates to a viscosity probe support, which comprises a support (100) and a viscosity probe (700), the top surface of the support (100) is provided with a pedestal (200), the top surface side of the pedestal (200) is provided with a support column (300), the top end of each two support columns (300) is respectively provided with a clamp table (400), one side of each two clamp tables (400) is respectively provided with a groove, the inner part of each two grooves is rotationally connected with a clamping block (500), the adjacent side of each two clamping blocks (500) respectively extends to the top part of the groove and is in close contact with the two sides of the viscosity probe (700), each two clamp tables (400) are clampingly connected with an embedded block (600), and one side of the embedded block (600) is in contact with one side of the viscosity probe (700).

2. The viscosity sensor wire bonding tool of claim 1, wherein, The inner bottom end of each two grooves is penetratingly connected with a "T"-shaped bolt (900), and the top end of the "T"-shaped bolt (900) is in contact with one side of the clamping block (500).

3. The viscosity sensor wire bonding tool of claim 2, wherein, One side of the clamping block (500) is provided with a "T"-shaped bolt (900) which is clampingly connected with the clamping block (500).

4. The viscosity sensor wire bonding tool of claim 1, wherein, The pedestal (200) comprises a seat body (2001), the top end of the support (100) is provided with the seat body (2001), and the outer wall of the seat body (2001) is provided with a notch (2002).

5. The viscosity sensor wire bonding tool of claim 4, wherein, The shape of the notch (2002) is "U"-shaped.

6. The viscosity sensor wire bonding tool of claim 1, wherein, The viscosity probe (700) comprises a square plate (7001), the top surface of the square plate (7001) is provided with a circular hole, and the inner part of the circular hole is penetratingly provided with a probe main body (7002).

7. The viscosity sensor wire bonding tool of claim 6, wherein, The top surface of the probe main body (7002) is respectively provided with an inductive element (7003) on the two sides, and the two inductive elements (7003) are mutually symmetrical.

8. The viscosity sensor wire bonding tool of claim 7, wherein, The probe main body (7002) is provided with a welding needle (800) between the two inductive elements (7003).

9. The viscosity sensor wire bonding tool of claim 1, wherein, One side of the embedded block (600) is provided with a groove which is mutually matched with the outer wall of the viscosity probe (700).

10. The viscosity sensor wire bonding tool of claim 1, wherein, The support (100) and the pedestal (200) form a wheel-shaped structure, and the support column (300) and the clamp table (400) form a symmetrical structure.