Multi-machine interconnected profile machining center production line
The multi-machine interconnected profile processing center production line realizes multi-process processing of profiles, solves the problems of low efficiency and wear and debris in the existing technology, and improves processing efficiency and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-03-31
AI Technical Summary
Existing gantry machining centers can only process profiles in a single process, resulting in low processing efficiency. The profiles are prone to wear and tear during processing, and falling debris affects equipment movement.
Design a multi-machine interconnected profile processing center production line. By combining multiple gantry processing centers and connecting them with movable doors, multi-process processing of profiles can be realized. Guide components are installed next to the storage plate to restrict the movement of profiles and reduce friction and debris falling.
It improves the efficiency of profile processing, reduces the impact of profile wear and debris on the equipment, and ensures the stability and safety of the processing.
Smart Images
Figure CN224059354U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field technology of automation equipment especially a profile machining center production line of multi-machine interconnection. BACKGROUND
[0002] Mechanical processing is the basis of mechanical industry, with the continuous progress of science and technology, gantry machining center has been widely used in mechanical processing.
[0003] The gantry frame of gantry machining center is often large in size and heavy in weight, so a relatively large driving force is required when the gantry frame is working, and the profile applied to the gantry machining center is also a large profile product, which is also large in size and heavy in weight, at this time, a gantry machining center can only process the profile in one process, such as cutting process, but the profile may also be punched and chamfered after cutting, therefore, when the profile in the gantry machining center needs to be lifted and moved out and placed into another gantry machining center or other processing equipment, the processing efficiency of the profile will be affected.
[0004] In addition, in order to prevent the profile entering the gantry machining center from deviating during processing, the two sides of the profile need to abut against the side walls of the processing components in the gantry machining center, and this way will cause the profile side wall to be scratched in a large area due to friction with the side wall of the processing component when the profile is separated from the gantry machining center, resulting in an increase in work intensity and processing time when the profile side wall is polished later.
[0005] In addition, when the gantry machining center processes the profile, a line rail needs to be installed in the gantry bed, but the height difference between the line rail and the processing surface of the profile is almost the same, which causes some debris to fall into the line rail during processing of the profile, affecting the movement of the processing equipment sliding on the line rail. UTILITY MODEL CONTENTS
[0006] Therefore, the utility model provides a profile machining center production line of multi-machine interconnection, which is mainly used for providing a gantry machining center for conveniently processing the profile in multiple processes, strengthening the stability of profile processing, reducing the abrasion caused by friction when the profile moves, avoiding the debris falling on the line rail during processing of the profile, and overcoming the defects of the prior art.
[0007] To achieve the above purpose, the utility model adopts the following technical scheme: a profile machining center production line of multi-machine interconnection, comprising a plurality of processing equipment connected in sequence and corresponding to different processing procedures of the profile, the processing equipment comprising a gantry bed and a movable door provided at the feeding end and discharging end of the gantry bed.
[0008] The gantry bed body is provided with a storage plate for placing a profile, the two side edges of the storage plate are provided with a plurality of guides, the guides are located beside the feeding end and the discharging end, the top end of the guide is provided with a first wire rail, the first wire rail is located above the storage plate, and a gantry is slidably arranged on the first wire rail;
[0009] The gantry is provided with a second wire rail, a moving plate is slidably arranged on the second wire rail, and a machining head is slidably arranged on the moving plate.
[0010] Further, the bottom wall of the inner cavity of the gantry bed body comprises a horizontal plane and a liquid collecting groove which is recessed and accommodates the storage plate and the guide, and one side of the storage plate is parallel to the horizontal plane.
[0011] Further, the top end of the guide is higher than the storage plate, the first wire rail is suspended on the upper part of the storage plate, and one side of the first wire rail extends to the eaves of the storage plate.
[0012] Further, the storage plate comprises a drainage plate, a drainage channel arranged on the drainage plate, a first grid adjacent to the feeding end, and a second grid adjacent to the discharging end.
[0013] Further, the guide comprises a first guide block, a second guide block and a third guide block, the first guide block, the second guide block and the third guide block are provided with inclined surfaces adjacent to one side of the storage plate; the second guide block is located between the first guide blocks, the first guide blocks are connected with the drainage plate, and the third guide blocks are connected with the second grid.
[0014] Further, the first guide block is not less than four, and the four first guide blocks correspond to four corners of the drainage plate, and the four first guide blocks are provided with first cutouts for accommodating the corners of the drainage plate.
[0015] Further, the third guide block extends below the second grid, and one side of the first guide block containing the inclined surface is provided with a second cutout for lapping the second grid.
[0016] Further, the inclined surfaces of the first guide block, the second guide block and the third guide block on the storage plate are parallel.
[0017] Further, the opposite side of the drainage plate and the horizontal plane is provided with a step for placing the first grid.
[0018] Further, the drainage channel is divided into a horizontal groove and a vertical groove, and the horizontal groove and the vertical groove are both in communication with the liquid collecting groove.
[0019] The utility model has obvious advantages and beneficial effects compared with the prior art, specifically speaking, from the above technical scheme,
[0020] (1) through the combination of multiple gantry machining center, and open in each gantry machining center on the movable door, so that a profile in the gantry machining center after processing, can be in the next gantry machining center under the action of external force to follow-up processing, such as A process to profile cutting, when the profile from A process into B process, can be profiled punching, when the profile from B process into C process, can be profiled cutting angle, so as to facilitate the systematization of profile processing, and increase the processing efficiency of profile.
[0021] (2) by installing guide beside the storage plate to limit the movement of the profile on the storage plate during processing, and increase the distance between the profile on the storage plate and the first line rail, to reduce the friction between the sidewall and the profile when the profile moves out of the gantry machining center, and avoid the debris splashing during processing to cause the gantry to move.
[0022] In order to more clearly illustrate the structural features and effects of the present application, the present application will be described in detail below in conjunction with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is the overall display diagram of embodiment 1 of the present application.
[0024] Figure 2 is the side view of embodiment 1 of the present application.
[0025] Figure 3 is the front half of the gantry bed of embodiment 1 of the present application.
[0026] Figure 4 is the top view of embodiment 1 of the present application.
[0027] Figure 5 is the A place of embodiment 1 of the present application. Figure 4 enlarged view.
[0028] Figure 6 is the back half of the gantry bed of embodiment 1 of the present application.
[0029] Figure 7 is the connection display diagram of gantry and first line rail of embodiment 1 of the present application.
[0030] Figure 8 is the display diagram of gantry of embodiment 1 of the present application.
[0031] Figure 9 is the top view of gantry of embodiment 1 of the present application.
[0032] EXPLANATION OF DRAWINGS:
[0033] 10 processing equipment;
[0034] 11 gantry bed, 11a feeding end, 11b discharging end;
[0035] 111 storage plate, 1111 drainage plate, 1112 drainage channel, 1112a transverse groove, 1112b longitudinal groove, 1113 first grid, 1114 second grid;
[0036] 112 guide, 1121 first guide block, 1121a first cutout, 1122 second guide block, 1123 third guide block, 1123a second cutout, 1124 inclined surface;
[0037] 113 horizontal surface, 114 liquid collecting groove, 115 step;
[0038] 12 movable door;
[0039] 13 first linear rail, 131 rack;
[0040] 14 gantry, 141 first driving cylinder, 142 gear;
[0041] 15 second linear rail, 151 second driving cylinder, 152 ball screw;
[0042] 16 moving plate, 161 third driving cylinder, 162 clamping block;
[0043] 17 processing head, 171 track, 172 fourth driving cylinder, 173 processing head. DETAILED DESCRIPTION
[0044] Please refer to Figures 1-9 Fig. 1, which shows the specific structure of the preferred first embodiment of the utility model, is a profile machining center production line connected with multiple machines, comprising multiple processing equipment 10 connected in sequence and corresponding to different profile machining processes, the processing equipment 10 comprising a gantry bed 11 and a movable door 12 arranged at the feeding end 11a and the discharging end 11b of the gantry bed 11;
[0045] The gantry bed 11 is provided with a storage plate 111 for placing the profile, and the two side edges of the storage plate 111 are provided with multiple guides 112, which are located beside the feeding end 11a and the discharging end 11b, and the top end of the guide 112 is provided with a first linear rail 13, which is located above the storage plate 111, and the gantry 14 is slidingly arranged on the first linear rail 13;
[0046] The gantry 14 is provided with a second rail 15, and the second rail 15 is slidably provided with a moving plate 16, and the moving plate 16 is slidably provided with a machining head 17. Compared with the profile in the prior art located in the gantry machining center, the profile needs to be hoisted out or placed, which leads to low processing efficiency of the profile. The profile machining center connected by multiple machines is combined by multiple gantry machining centers, and the movable door 12 is opened in each gantry machining center, so that the profile in the gantry machining center can enter the next gantry machining center for subsequent processing under the action of external force after the processing is completed. For example, the profile is cut in the A process, the profile is punched when the profile enters the B process from the A process, and the profile is chamfered when the profile enters the C process from the B process. In this way, the profile is processed systematically, and the processing efficiency of the profile is improved.
[0047] Compared with the profile in the prior art located in the gantry machining center, the profile is moved out, and the profile side wall is abraded due to friction. The gantry machining center of the profile machining center connected by multiple machines is combined by multiple gantry machining centers, and the guide 112 is additionally installed beside the storage plate 111 on which the profile is placed to limit the movement of the profile during processing on the storage plate 111, and the distance between the profile on the storage plate 111 and the first rail 13 is increased to reduce the abrasion of the profile side wall due to friction when the profile is moved out of the gantry machining center, and to avoid the blocking of the movement of the gantry 14 caused by the splashing of the debris during the processing of the profile.
[0048] Specifically, the profile can be pushed into the gantry bed 11 after the movable door 12 on the feeding end 11a is opened, the profile is pushed in, the movable door 12 on the feeding end 11a is closed, a semi-closed space is formed, and the splashing of the debris during the processing is avoided to avoid accidents. When the gantry 14 moves along the X-axis to the specified position, the output shaft of the first driving cylinder 141 in the rear gantry 14 drives the gear 142 on it to move through the meshing of the gear 142 on the first rail 13 and the rack 131 on the first rail 13, the second driving cylinder 151 in the second rail 15 on the gantry 14 drives the ball screw 152 to rotate, the nut seat in the ball screw 152 drives the moving plate 16 to move along the Y-axis to the specified position, the third driving cylinder 161 on the moving plate 16 is driven by the output shaft, the machining head 17 moves up and down through the track 171 on it along the clamp block 162 on the moving plate 16, the distance between the machining end of the machining head 17 and the storage plate 111 is adjusted, the fourth driving cylinder 172 in the machining head 17 can drive the machining head 173 to operate to process the profile on the storage plate 111.
[0049] As Figure 3As shown, the inner cavity bottom wall of the gantry bed 11 includes a horizontal surface 113 and a sump 114 which is concavely shaped and accommodates a storage plate 111 and a guide 112, one side of the storage plate 111 is parallel to the horizontal surface 113. The sump 114 is provided to collect the debris generated by the profile placed on the storage plate 111 during the machining process, so as to facilitate the recycling of the debris to reduce the production cost. In addition, since the profile is translated into the gantry bed 11 from the feeding end 11a and is translated out of the gantry bed 11 from the discharging end 11b, in order to ensure the stability of the profile during the movement and machining in the gantry bed 11, the storage plate 111 is arranged to be parallel to the horizontal surface 113 to improve the smoothness of the profile feeding and discharging.
[0050] It should be noted that the profile is heavy, and in order to effectively support the profile, the horizontal surface 113 and part of the storage plate 111 are solid structures to avoid the gantry machining center failure caused by the bending of the storage plate 111.
[0051] As shown in Figure 2 As shown, the top end of the guide 112 is higher than the storage plate 111, so that the first linear rail 13 is suspended on the upper part of the storage plate 111, and one side of the first linear rail 13 extends to the roof of the storage plate 111. When the first linear rail 13 is higher than the storage plate 111, the machining of the profile on the storage plate 111 by the machining head 173 is shielded by the extended part of the first linear rail 13, so that the debris generated during the machining of the profile is not easy to fall on the first linear rail 13, thereby avoiding the separation of the driving gear 142 from the rack 131 due to the shielding of the debris when the first driving cylinder 141 drives the gear 142 to rotate and engage the rack 131.
[0052] It should be noted that the extended part of the first linear rail 13 does not move to the upper part of the storage plate 111 to avoid affecting the machining of the profile by the machining head 173.
[0053] As shown in Figure 2As shown, for example, the storage plate 111 includes a drain plate 1111, a drain channel 1112 disposed on the drain plate 1111, a first grid 1113 near the feed end 11a, and a second grid 1114 near the discharge end 11b. The discharge plate 1111 is a solid structure to prevent the first grille 1113 and the second grille 1114 from being bent by the profile. In addition, since the first grille 1113 is close to the feed end 11a, the profile enters the gantry bed 11 through this end. If the first grille 1113 is too large, it is easy to be bent and deformed by the profile. Therefore, the volume of the first grille 1113 is smaller than that of the second grille 1114 to reduce the risk of the first grille 1113 and the second grille 1114 being bent by the profile. Furthermore, the second grille 1114 is close to the discharge end 11b, so the profile exiting the gantry bed 11 is the finished profile. If the volume of the second grille 1114 is too small, it may cause the debris accumulated on the profile due to processing to not be effectively discharged into the collection tank 114.
[0054] like Figure 4 As shown, for example, the guide 112 includes a first guide block 1121, a second guide block 1122 and a third guide block 1123. The first guide block 1121, the second guide block 1122 and the third guide block 1123 are provided with an inclined surface 1124 on the side of the storage plate 111. The second guide block 1122 is located between the first guide blocks 1121. The first guide block 1121 is connected to the drain plate 1111 and the third guide block 1123 is connected to the second grille 1114. Since both the guide 112 and the storage plate 111 are placed in the liquid collection tank 114, and the guide 112 needs to limit the profile on the storage plate 111 while also reducing the contact between the guide 112 and the profile, so as to reduce the wear caused by friction when the profile on the storage plate 111 moves, and reduce the resistance of the storage plate 111 being pushed into and out of the gantry bed 11, the guide 112 is divided into a first guide block 1121 for limiting the discharge plate 1111, a second guide block 1122 located on the side of the discharge plate 1111, and a third guide block 1123 for supporting the second grille 1114. The side of the first guide block 1121, the second guide block 1122 and the third guide block 1123 facing the storage plate 111 is an inclined surface 1124, so as to reduce the contact between the first guide block 1121, the second guide block 1122 and the third guide block 1123 and the profile, while limiting the left and right movement of the profile during processing.
[0055] Specifically, the first guide block 1121 is not less than four blocks, and the four first guide blocks 1121 correspond to the four corners of the drainage plate 1111. The four first guide blocks 1121 are provided with first cutouts 1121a for accommodating the corners of the drainage plate 1111. The first cutouts 1121a on the four first guide blocks 1121 correspond to each other, specifically, corresponding to each other on the left and right, so that the first guide block 1121 can clamp the drainage plate 1111 through the first cutout 1121a according to the position of the drainage plate 1111, thereby increasing the stability of the drainage plate 1111. In addition, the drainage plate 1111 is connected to the gantry bed 11 in this way, which is also convenient for replacement when damaged or when replacing a new generation of products.
[0056] Specifically, the third guide block 1123 extends below the second grid 1114, and one side of the first guide block 1121 containing the inclined surface 1124 is provided with a second cutout 1123a for overlapping the second grid 1114. Because the main function of the second grid 1114 is to discharge the debris left on the top end of the profile after processing into the liquid collecting groove 114, the lower end of the second grid 1114 needs to have a gap with the bottom wall of the inner cavity of the liquid collecting groove 114 to facilitate the unified discharge of the debris in the liquid collecting groove 114. At this time, the second cutout 1123a on the third guide block 1123 bears the second grid 1114, so that the upper end of the second grid 1114 can be parallel to the upper end of the drainage plate 1111, or have a gap, that is, the upper end of the second grid 1114 is lower than the upper end of the drainage plate 1111. This way can make it more convenient for the debris on the profile to fall into the second grid 1114 under water or wind or object wiping.
[0057] Specifically, the first guide block 1121, the second guide block 1122, and the third guide block 1123 are parallel to the inclined surface 1124 on the storage plate 111. The parallel first guide block 1121, the second guide block 1122, and the third guide block 1123 can ensure that the restriction on the profile processed in the gantry bed 11 is consistent.
[0058] The opposite side of the drainage plate 1111 and the horizontal surface 113 is provided with a step 115 for placing the first grid 1113.
[0059] The drainage channel 1112 is divided into a horizontal groove 1112a and a vertical groove 1112b, and the horizontal groove 1112a and the vertical groove 1112b are both in communication with the liquid collecting groove 114. Because the horizontal groove 1112a and the vertical groove 1112b are in communication with the liquid collecting groove 114, the debris generated by the profile placed on the drainage plate 1111 during processing can enter the horizontal groove 1112a or the vertical groove 1112b together with the liquid for cooling during processing, and finally be discharged into the liquid collecting groove 114.
[0060] The above merely describes the preferred embodiment of the present application, and is not intended to limit the technical scope of the present application in any way. Any slight modification, equivalent change, and modification made according to the technical essence of the present application shall still fall within the scope of the technical scheme of the present application.
Claims
1. A profile machining center production line for multi-machine interconnection, characterized in that: The processing equipment (10) includes a plurality of processing equipment connected in sequence and corresponding to different processing procedures of the profile, and the processing equipment (10) includes a gantry bed (11) and a movable door (12) arranged at the feeding end (11a) and the discharging end (11b) of the gantry bed (11); The gantry bed (11) is provided with a storage plate (111) for placing the profile, and a plurality of guide elements (112) are arranged on the two side edges of the storage plate (111), the guide elements (112) are located on the sides of the feeding end (11a) and the discharging end (11b), the top end of the guide element (112) is provided with a first wire rail (13), the first wire rail (13) is located above the storage plate (111), and a gantry (14) is slidably arranged on the first wire rail (13). The gantry (14) is provided with a second wire rail (15), the second wire rail (15) is slidably provided with a moving plate (16), and the moving plate (16) is slidably provided with a processing head (17).
2. The profile machining center production line for multi-machine interconnection according to claim 1, characterized in that: The inner cavity bottom wall of the gantry bed (11) includes a horizontal plane (113) and a liquid collecting groove (114) which is concave and accommodates the storage plate (111) and the guide element (112), and one side of the storage plate (111) is parallel to the horizontal plane (113).
3. A multi-machine interconnected profile machining center production line according to claim 2, characterized in that: The top end of the guide element (112) is higher than the storage plate (111), so that the first wire rail (13) is suspended above the storage plate (111), and one side of the first wire rail (13) extends to the roof of the storage plate (111).
4. A multi-machine interconnected profile machining center production line according to claim 3, characterized in that: The storage plate (111) includes a drainage plate (1111), a drainage channel (1112) arranged on the drainage plate (1111), a first grid (1113) near the feeding end (11a), and a second grid (1114) near the discharging end (11b).
5. A multi-machine interconnected profile machining center production line according to claim 4, characterized in that: The guide element (112) includes a first guide block (1121), a second guide block (1122) and a third guide block (1123), and the first guide block (1121), the second guide block (1122) and the third guide block (1123) are provided with an inclined surface (1124) near one side of the storage plate (111); the second guide block (1122) is located between the first guide blocks (1121), the first guide block (1121) is connected with the drainage plate (1111), and the third guide block (1123) is connected with the second grid (1114).
6. A multi-machine interconnected profile machining center production line according to claim 5, characterized in that: The first guide block (1121) is not less than four, and the four first guide blocks (1121) correspond to the four corners of the drainage plate (1111), and the four first guide blocks (1121) are provided with a first cutout (1121a) for accommodating the corners of the drainage plate (1111).
7. The multi-machine interconnected profile machining center production line according to claim 5, characterized in that: The third guide block (1123) extends below the second grid (1114), and one side of the first guide block (1121) containing the inclined surface (1124) is provided with a second cutout (1123a) for lapping the second grid (1114).
8. A modular machining center line according to any of claims 6 or 7, characterized in that: The first guide block (1121), the second guide block (1122) and the third guide block (1123) are parallel to the inclined surface (1124) on the storage plate (111).
9. The multi-machine interconnected profile machining center production line according to claim 5, characterized in that: The step (115) for placing the first grid (1113) is arranged on the opposite side of the horizontal surface (113) and the drainage plate (1111).
10. The multi-machine interconnected profile machining center production line according to claim 4, characterized in that: The drainage channel (1112) is divided into a transverse groove (1112a) and a longitudinal groove (1112b), and the transverse groove (1112a) and the longitudinal groove (1112b) are both communicated with the liquid collecting groove (114).