Ceramic sealing ring surface treatment device

The multi-station automated ceramic sealing ring surface treatment device solves the problems of low efficiency and large error in traditional methods, and achieves efficient and accurate surface treatment to meet the needs of different batches of sealing rings.

CN224059457UActive Publication Date: 2026-03-31HUANGSHAN HAOYU ELECTROMECHANICAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Traditional surface treatment methods for ceramic sealing rings are inefficient, prone to introducing human error, and have limitations in processing different batches of sealing rings.

Method used

The ceramic sealing ring surface treatment device, which adopts a multi-station working mode, realizes automated grinding and polishing of ceramic sealing rings through multi-axis linkage processing and multi-group drive component linkage. Combined with detachable clamping components and adjustable grinding heads, it can adapt to different processing needs.

Benefits of technology

It improves the stability and precision of surface treatment, shortens processing time, enhances the flexibility and applicability of the equipment, and reduces human error.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramic sealing ring surface treatment device which comprises a rack, a working cavity arranged in the rack, a rotating disc which is arranged in the working cavity and driven by a first driving part arranged at the bottom of the rack to rotate, and two groups of surface treatment assemblies arranged on two sides of the rotating disc, a plurality of groups of clamping assemblies which are arranged at intervals and are used for clamping the ceramic sealing ring are arranged above the turntable in a surrounding manner; the surface treatment assembly comprises a fixing frame which is driven by a second driving part arranged at the bottom of the working cavity to slide left and right along one side of the rotating disc, a fixing seat which is arranged on the fixing frame and driven by a third driving part to slide front and back above the rotating disc, and a fourth driving part which is arranged on the fixing seat and driven by a fourth driving part to move up and down above the rotating disc. The grinding head is arranged on the sliding connecting base and driven by a fifth driving component to rotate.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic sealing ring processing technology, and specifically to a ceramic sealing ring surface treatment device. Background Technology

[0002] Ceramic sealing rings are widely used in machinery, chemical, petroleum, food, pharmaceutical, and automotive industries due to their excellent properties such as high hardness, good wear resistance, corrosion resistance, and high temperature resistance. Surface treatment is a crucial step in the production of ceramic sealing rings, directly affecting their sealing performance and service life. However, traditional surface treatment methods for ceramic sealing rings are mostly manual or involve simple equipment. Manual operation is inefficient and prone to introducing human error and quality problems. Furthermore, the surface treatment methods used in traditional equipment for ceramic sealing ring surface treatment often require lengthy processing times for multiple treatments of a single ceramic sealing ring, and there are limitations in their application when dealing with the different surface treatment requirements of different batches of ceramic sealing rings. Utility Model Content

[0003] The purpose of this utility model is to provide a ceramic sealing ring surface treatment device. This device adopts a multi-station working mode, which can further improve the working efficiency of surface treatment of ceramic sealing rings, meet different processing needs, and further improve the flexibility and applicability of this ceramic sealing ring surface treatment device.

[0004] The technical solution adopted by this utility model to solve the above problems is:

[0005] A ceramic sealing ring surface treatment device includes a frame and a working chamber inside it, a turntable inside the working chamber driven to rotate by a first driving component located at the bottom of the frame, and two sets of surface treatment components arranged on both sides of the turntable. A plurality of clamping components for holding ceramic sealing rings are arranged at intervals around the turntable. The surface treatment components include a fixed frame that slides left and right along one side of the turntable driven by a second driving component located at the bottom of the working chamber, a fixed seat on the fixed frame that slides back and forth above the turntable driven by a third driving component, a connecting seat on the fixed seat that slides up and down above the turntable driven by a fourth driving component, and a grinding head on the connecting seat that rotates driven by a fifth driving component.

[0006] Preferably, a sensor base is provided at the bottom of the turntable corresponding to the position of the clamping component, and multiple sets of sensor probes for sensing the sensor base are provided on the first driving component located below the turntable.

[0007] Preferably, the clamping assembly includes a clamping seat mounted on a turntable and a pin provided thereon.

[0008] Preferably, the pin rod is rotatably arranged on the clamping seat through a detachable structure and is provided with a plurality of groups along different directions of the clamping seat.

[0009] Preferably, the outer wall of the rod body of the pin rod is further wrapped with foam, and the rod body is further sleeved with a rubber pad.

[0010] Preferably, the polishing heads arranged on the connecting seat are connected with the fifth driving component to drive rotation.

[0011] Preferably, the outer periphery of the work cavity bottom, the fixing frame and the fixing seat along the sliding direction of the fixing frame and the fixing seat and the connecting seat is covered with an elastic sleeve, and the connecting seat arranged outside the fifth driving component is further covered with a shell.

[0012] Preferably, the corresponding frame bodies of the racks arranged on the upper and lower sides of the work cavity are arranged in a cover and cabinet structure and are uniformly rotatably provided with a plurality of groups of doors provided with observation windows.

[0013] Preferably, the lower side of the rack is further provided with a storage box, the inside of the storage box is provided with a partition plate and is arranged in an adaptive cavity arranged in a cabinet structure at the lower side of the rack, and the bottom of the rack is further provided with a plurality of groups of supporting legs and wheels and the bottom of the storage box is provided with a second group of wheels.

[0014] Compared with the prior art, the utility model has the following advantages and effects:

[0015] The utility model discloses a kind of ceramic seal ring surface treatment devices, and this kind of ceramic seal ring surface treatment device is automatically polished and polished etc. by the surface treatment process of ceramic seal ring that is clamped on rotating disc by clamping assembly to surface treatment assembly by the processing mode of multiple coordinates linkage processing in work cavity on rack and cooperates multiple groups of driving components and is driven and controlled, compared with manual operation, can effectively reduce the error generated by manual operation, further improve the working stability and working accuracy and working efficiency of ceramic seal ring surface treatment, and can be set according to the arrangement direction and quantity of multiple clamping assemblies arranged at interval on rotating disc in work cavity according to different use requirements, in combination with the structure setting of surface treatment assembly that is set as two groups on the two sides of work cavity, realize the position switching of multiple stations to batch ceramic seal ring and the surface treatment process of corresponding parameter on corresponding station in order according to the structure setting of polishing head according to different surface treatment requirements, the processing process of different requirements and processing degree on single ceramic seal ring corresponding surface in order can further shorten the processing time required, further improve the use flexibility and applicability of this kind of ceramic seal ring surface treatment device. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the overall structure schematic diagram of the utility model embodiment a kind of ceramic seal ring surface treatment device.

[0017] Figures 2-3 is a partial enlarged view of the surface treatment assembly on both sides of the rotating disc in the working cavity of the embodiment of the utility model.

[0018] Figure 4 is a partial enlarged view of the connecting structure between the first driving component below the rotating disc and the rotating disc of the embodiment of the utility model.

[0019] Figure 5 is an enlarged view of the connecting structure between the fifth driving component and the multiple polishing heads on the clamping assembly above the rotating disc and the connecting seat above the rotating disc of the embodiment of the utility model.

[0020] Figure 6 is a structural enlarged view of the storage box below the rack of the embodiment of the utility model.

[0021] Drawing number: rack 100, working cavity 101, man-machine interactive display screen 102, operation button 103, cover 104, cabinet 105, door group 106, observation window 1061, storage box 107, partition 1071, second wheel group 1072, supporting leg 108, wheel group 109, ceramic sealing ring 110, rotating disc 1, first driving component 10, induction seat 11, induction probe 12, surface treatment assembly 2, polishing head 20, synchronous pulley 200, ball screw 201, sliding rail 202, sliding block 203, fixing frame 21, second driving component 211, third driving component 212, fixing seat 22, fourth driving component 221, gear 2211, rack 222, connecting seat 23, fifth driving component 231, tension pulley 232, shell 233, telescopic sleeve 24, clamping assembly 3, clamping seat 31, pin rod 32, pad 321. DETAILED DESCRIPTION

[0022] The utility model will be preferably and specifically explained in combination with the drawings and by embodiments below, and the following embodiments are the explanation of the utility model, and the utility model is not limited to the following embodiments.

[0023] Reference Figures 1-5This embodiment relates to a surface treatment device for a ceramic sealing ring 110, including a frame 100 and a working cavity 101 inside it, a turntable 1 driven to rotate inside the working cavity 101 by a first driving component 10 located at the bottom of the frame 100, and two sets of surface treatment components 2 arranged on both sides of the turntable 1. A plurality of clamping components 3 arranged at intervals for clamping the ceramic sealing ring 110 are arranged around the turntable 1. The surface treatment components 2 include a fixed frame 21 driven to slide left and right along one side of the turntable 1 by a second driving component 211 located at the bottom of the working cavity 101, a fixed seat 22 on the fixed frame 21 driven to slide back and forth above the turntable 1 by a third driving component 212, a connecting seat 23 on the fixed seat 22 driven to slide up and down above the turntable 1 by a fourth driving component 221, and a grinding head 20 on the connecting seat 23 driven to rotate by a fifth driving component 231.

[0024] Specifically in this embodiment, such as Figure 1 The overall structural design of this ceramic sealing ring 110 surface treatment device shown is combined with... Figures 2-5 The specific layout and corresponding connection structure of the turntable 1 and its two side surface treatment components 2 in the working cavity 101 of the frame 100 are shown. The clamping component 3 on the turntable 1 can be set with a clamping structure using common grippers or chucks for ceramic sealing rings 110. Under the clamping of the clamping component 3, the position of the ceramic sealing ring 110 on the turntable 1 at a corresponding angle and orientation can be fixed. Then, according to the specific surface treatment requirements of the ceramic sealing ring 110, the human-machine interface display screen 102 and operation buttons 103 connected to the surface treatment component 2 at the corresponding position of the frame 100 can be used to view the status of the surface components, control the movement trajectory and data adjustment, and perform surface treatment on the ceramic sealing ring 110 held by the clamping component 3 at the corresponding position of the turntable 1. The surface treatment component 2 adopts a multi-axis linkage machining processing method for its corresponding structural setting. For details during operation, please refer to the following. Figure 2 and Figure 3As shown, the second drive component 211 and the third drive component 212, respectively installed at the bottom of the working cavity 101 and on the fixed frame 21, are both driven by ball screws 201. Combined with the slide table structure formed by multiple sets of slide rails 202 and multiple sets of sliders 203 slidably mounted on them, the fixed frame 21 and its fixed seat 22 drive the connecting seat 23 to move left and right and forward and backward along the top of the turntable 1 within the working cavity 101. Simultaneously, the fourth drive component on the fixed seat 22... Component 221 is connected to the connecting seat 23 via a gear 2211 and rack 222 transmission, driving the connecting seat 23 to slide up and down. This allows the connecting seat 23 to directly drive the grinding head 20 to rotate via the fifth driving component 231, performing polishing, grooving, and other processing on the corresponding surface of the ceramic seal held by the clamping assembly 3 at the corresponding position on the turntable 1. Furthermore, the specific structure and installation process of the grinding wheel on the grinding head 20 can be customized according to the specific surface treatment requirements of the ceramic sealing ring 110, thereby combining... Figure 5 The first drive component 10, mounted on the frame 100 below the turntable 1, directly drives the rotation of the turntable 1 within the working cavity 101. This enables the multiple sets of ceramic sealing rings 110 held by multiple sets of clamping components 3 to switch between corresponding workstations on two sets of surface treatment components 2 arranged on both sides of the working cavity 101. Depending on different surface treatment requirements, these components sequentially perform grinding, polishing, and coarse and fine grinding processes during polishing. This ceramic sealing ring 110 surface treatment device utilizes a multi-axis linkage machining method within the working cavity 101 on the frame 100, combined with multiple drive components to drive and control the surface treatment components 2 to automatically perform grinding and polishing processes on the ceramic sealing rings 110 held by the clamping components 3 on the turntable 1. Compared to manual operation, this effectively reduces errors caused by manual operation, further improving the stability, accuracy, and efficiency of the ceramic sealing ring 110 surface treatment. Furthermore, it can be combined with the surface treatment components on the turntable 1 within the working cavity 101 according to different usage requirements. The arrangement and quantity of multiple clamping components 3 arranged at intervals, combined with the two sets of surface treatment components 2 arranged on both sides of the working cavity 101, enable multi-station position switching for batch ceramic sealing rings 110 and sequential surface treatment processes with corresponding parameters at corresponding stations according to different surface treatment requirements and the structure settings of the grinding head 20. Performing multiple treatment processes with different requirements and treatment degrees on the corresponding surface of a single ceramic sealing ring 110 can further shorten the required processing time and further improve the flexibility and applicability of this ceramic sealing ring 110 surface treatment device.

[0025] A sensor base 11 is provided at the bottom of the turntable 1 corresponding to the position of the clamping assembly 3. Multiple sets of sensor probes 12 for detection by the sensor base 11 are provided on the first driving component 10 located below the turntable 1. Specifically, from... Figure 5 As can be seen, the installation positions of the sensor seats 11 installed at the bottom of the turntable 1 correspond to the installation positions of the clamping components 3 above the turntable 1, and a unified quantity setting process is performed. Combined with the working positions of the surface treatment components 2 on both sides of the turntable 1 in the working cavity 101, the initial position of the turntable 1 and the corresponding positions are determined by the installation process of multiple sets of sensor probes 12 on the first drive component 10 along the rotation trajectory of multiple sets of sensor seats 11. Thus, under the drive of the first drive component 10, the turntable 1 is driven to rotate. With the joint detection between multiple sets of sensor probes 12 and sensor seats 11, the speed and positioning accuracy of the rotation of the turntable 1 and the corresponding positions of the surface treatment components 2 during the rotation process can be further improved. This ensures the working effect and working stability of the surface treatment process of the ceramic seals clamped on the clamping components 3. In addition, the quantity setting of the clamping components 3 and sensor seats 11 on the turntable 1 and the above installation process can be set according to the specific usage requirements of batch ceramic seals. This facilitates the sequential surface treatment and position switching process of multiple sets of ceramic seals at the corresponding positions of the turntable 1, improving the flexibility of use.

[0026] The clamping assembly 3 includes a clamping seat 31 mounted on the turntable 1 and a pin 32 disposed thereon, such as Figure 5 The clamping seat 31 and its corresponding pin 32 are shown in the diagram. The clamping seat 31 can be detachably installed on the turntable 1 through bolts. At the same time, the ceramic seal can be inserted and fixed into the pin 32 with a corresponding diameter through the inner hole provided thereon. The pin 32 and the inner hole on the ceramic sealing ring 110 can be connected by an interference fit, thereby effectively ensuring the positional stability of the ceramic sealing ring 110 on the pin 32, facilitating the fixing, insertion and removal of the ceramic sealing ring 110, and improving the speed of operation during use.

[0027] The pin 32 is rotatably mounted on the clamping seat 31 via a detachable structure, and multiple sets are installed along different positions of the clamping seat 31. Figure 5As can be seen, the pin 32 can be detachably installed at the corresponding position of the clamping seat 31 during rotation via a threaded connection. This allows for the configuration and switching of the pin 32 to match the specific model of the ceramic sealing ring 110, further improving the structural detachability, disassembly flexibility, and applicability of the clamping assembly 3. In addition, the multiple sets of pins 32 installed at different positions along the clamping seat 31 ensure that the grinding head 20 on the connecting seat 23 in the surface treatment assembly 2 can perform normal grinding and other surface treatment work at the corresponding workstations. This further improves the comprehensiveness of the surface treatment process, such as grinding, on the corresponding surface of the ceramic sealing ring 110 fixed by the pins 32 on the clamping seat 31 in the clamping assembly 3, through the grinding head 20. At the same time, the combination of the surface treatment processes on the corresponding surfaces of the two sets of surface treatment assemblies 2 with different treatment requirements further improves the flexibility and applicability of this ceramic sealing ring 110 surface treatment device.

[0028] The outer wall of the pin 32 is also wrapped with foam, and a rubber pad is also fitted on the rod. Specifically, according to the usage requirements, a pad 321 made of flexible materials such as foam can be wrapped on the outer wall of the pin 32. This can further increase the friction between the pin 32 and the ceramic sealing ring 110, thereby improving the locking effect of the ceramic sealing ring 110 and the positional stability and corresponding surface treatment effect during the surface treatment process of the surface treatment component 2. At the same time, combined with the rubber pad fitted on the corresponding rod of the pin 32 and placed in contact with the lower surface of the ceramic seal, it can play a certain protective role on the surface in contact with the ceramic sealing ring 110, reducing unnecessary damage to the ceramic sealing ring 110.

[0029] The grinding heads 20 on the connecting seat 23 are arranged in multiple sets at intervals and are connected to the fifth driving component 231 to drive them to rotate. Specifically, from Figure 5 It can be seen that the grinding head 20 can be rotated on the connecting seat 23 according to the usage requirements. Multiple grinding heads 20 and corresponding spacing are set according to the specific model of the ceramic sealing ring 110, the corresponding surface treatment requirements, and the pins 32 arranged along the corresponding position of the clamping seat 31. At the same time, the multiple grinding heads 20 can be connected to the synchronous belt pulley 200 connected above the grinding head 20 and the tensioning wheel 232 set at the corresponding position of the connecting seat 23 and the fifth drive component 231 through the synchronous belt. This enables the multiple grinding heads 20 to perform the corresponding surface treatment process on the ceramic sealing ring 110 on the clamping seat 31 when they rotate synchronously, thereby further improving the functional diversity, structural flexibility and applicability of the surface treatment component 2.

[0030] The bottom of the working chamber 101, the fixed frame 21, and the fixed seat 22 are all covered with telescopic sleeves 24 along the periphery of the sliding direction of the fixed frame 21, the fixed seat 22, and the connecting seat 23, respectively. The connecting seat 23, which is located around the fifth driving component 231, is also covered with a shell 233. Figure 2 and Figure 3 As can be seen, the addition of the telescopic sleeve 24 at the corresponding position in the surface treatment component 2 can provide a certain degree of protection for the second driving component 211, the third driving component 212, and the fourth driving component 221, which adopt different driving methods and corresponding driving structures. Through the telescopic sleeve 24's extension and retraction in the corresponding directions, combined with the protective effect of the outer cover 104 on the connecting seat 23 on the fifth driving component 231, dust entry during the surface treatment process can be effectively reduced, thereby further improving the driving stability and working efficiency of the multiple driving components in the surface treatment component 2.

[0031] The corresponding frames of the racks 100 placed on the upper and lower sides of the working chamber 101 are respectively configured as outer covers 104 and cabinets 105, and are evenly rotatably equipped with multiple sets of doors 106, each with an observation window 1061. Figure 1 As can be seen, the outer cover 104 structure above the frame 100 outside the working chamber 101 can provide a certain degree of protection for the corresponding components such as the surface treatment component 2 inside the working chamber 101. At the same time, the door group 106 with the observation window 1061 facilitates real-time observation and adjustment of the working status of the corresponding components inside the working chamber 101. Furthermore, the cabinet-like structure of the frame 100 below the working chamber 101 facilitates the storage and organization of batch ceramic sealing rings 110 and corresponding spare parts and maintenance tools in this ceramic sealing ring 110 surface treatment device, thereby improving the flexibility of use of this ceramic sealing ring 110 surface treatment device.

[0032] Below the rack 100, a storage box 107 is also provided. The storage box 107 has a partition 1071 inside and is placed within a fitting cavity below the rack 100, forming a cabinet structure 105. The bottom of the rack 100 is also provided with multiple sets of support legs 108 and wheel sets 109, and the bottom of the storage box 107 is provided with a second wheel set 1072. Specifically... Figure 1 and Figure 6As can be seen, the added structure of the storage box 107 allows for the unified collection of batch ceramic sealing rings 110 or waste generated during surface treatment through multiple grooves formed by the internal partitions 1071. Combined with the adaptable cavity with a cabinet structure 105 below the frame 100 and the second wheel set 1072 at the bottom of the storage box 107, it facilitates the storage of the storage box 107 and the subsequent processing of the batch ceramic sealing rings 110 and waste materials inside. In addition, the multiple sets of support legs 108 and wheel sets 109 at the corresponding positions at the bottom of the frame 100 further improve the flexibility and ease of operation of this ceramic sealing ring 110 surface treatment device in different usage environments and corresponding positions.

[0033] The above description in this specification is merely illustrative of the present invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, as long as they do not depart from the content of this specification or exceed the scope defined in the claims, all of which shall fall within the protection scope of this invention.

Claims

1. A ceramic seal ring surface treatment apparatus, characterized by: The utility model provides a surface treatment machine, including frame and its inside setting work cavity and work cavity inside through the frame bottom setting first drive component drive rotating rotating disc and setting two groups of surface treatment assembly on rotating disc both sides, rotating disc top surrounds setting multiple groups interval arrangement is used for ceramic seal ring clamping clamping assembly, surface treatment assembly includes through the work cavity bottom setting second drive component drive along rotating disc one side left and right slide fixed frame and fixed frame top through third drive component drive above rotating disc before and after slide fixed seat and fixed seat top through fourth drive component drive above rotating disc up and down slide connecting seat and connecting seat top through fifth drive component drive polishing head.

2. The apparatus for treating the surface of a ceramic seal ring according to claim 1, characterized by: The rotating disc bottom corresponding to the clamping assembly position is provided with an induction seat, and a plurality of induction probes for detecting the induction seat are arranged on the first drive component below the rotating disc.

3. The apparatus of claim 1, wherein: The clamping assembly comprises a clamping seat mounted on the rotating disc and a pin rod arranged on the clamping seat.

4. The apparatus for treating the surface of a ceramic seal ring according to claim 3, characterized in that: The pin rod is rotatably arranged on the clamping seat through a detachable structure and is provided with a plurality of groups along different directions of the clamping seat.

5. The apparatus of claim 3, wherein: The outer wall of the rod body of the pin rod is also wrapped with foam, and a rubber pad is further sleeved on the rod body.

6. The ceramic seal ring surface treatment apparatus of claim 1, wherein: The polishing heads on the connecting seat are arranged in multiple groups at intervals and are connected with the fifth drive component to drive rotation.

7. The apparatus of claim 1, wherein: The periphery of the fixed frame and the fixed seat and the connecting seat along the sliding direction of the fixed frame and the fixed seat and the connecting seat respectively is covered with an elastic sleeve, and the connecting seat arranged around the fifth drive component is further covered with an outer shell.

8. The ceramic seal ring surface treatment apparatus of claim 1, wherein: The corresponding frame bodies of the frame arranged on the upper and lower sides of the work cavity are respectively arranged in the structure of an outer cover and a cabinet body and are uniformly rotatably provided with a plurality of door groups provided with observation windows.

9. The apparatus of claim 1, wherein: The frame is further provided below with a storage box, the storage box is provided with a partition plate inside and is arranged in an adaptive cavity provided in the cabinet structure below the frame, and the frame bottom is further provided with a plurality of supporting legs and wheel groups and the storage box bottom is provided with a second wheel group.