Polishing machine for producing high-purity zirconium oxide beads
By designing a high-purity zirconia bead polishing machine with automatic flipping and screening, the problem of complex separation between polishing sand and zirconia beads in the traditional polishing process has been solved, realizing automated separation and screening, improving production efficiency and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-03-31
AI Technical Summary
In the traditional high-purity zirconia bead polishing process, the separation and screening of polishing sand and zirconia beads require additional steps, which increases production steps and workload, and reduces production efficiency.
A high-purity zirconia bead production and polishing machine was designed, which includes a polishing cylinder driven by a rotating motor that can automatically rotate 180° to separate polishing sand and zirconia beads by gravity, and achieve automatic screening through an inner screen, simplifying the separation process after polishing.
It achieves automated separation and screening of zirconia beads and polishing sand, reduces additional screening steps, improves production efficiency, reduces workload, and has a simple structure and low cost.
Smart Images
Figure CN224059525U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to zirconium oxide bead production technical field, concretely is high pure zirconium oxide bead production polishing machine. BACKGROUND
[0002] Zirconium oxide bead is a kind of grinding bead for superfine grinding and dispersion, mainly by micron and sub-nanometer zirconium oxide and yttrium oxide as raw material is made;
[0003] The high-purity zirconium oxide bead produced is the most ideal grinding medium, and has been widely used in superfine grinding and dispersion of materials in non-metallic mineral, paint, ink, paint, dye, titanium dioxide, pesticide, magnetic material and other industries, and its high specific gravity, high grinding efficiency and meticulous microstructure make it perform well in the grinding process, suitable for processing various high-viscosity and high-hardness materials;
[0004] High-purity zirconium oxide bead needs to be polished when producing, and the traditional polishing work is to put polishing sand and high-purity zirconium oxide bead into the polishing machine for stirring and polishing treatment, when high-purity zirconium oxide bead polishing ends and needs to be discharged, high-purity zirconium oxide bead and polishing sand in the cylinder are usually discharged as a whole, and high-purity zirconium oxide bead in polishing sand is screened, which increases production process steps and workload, and reduces production efficiency, so the utility model provides a high-purity zirconium oxide bead production polishing machine that can automatically screen and separate. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing high-purity zirconium oxide bead production polishing machine to solve the problems in the above background.
[0006] To achieve the above object, the utility model provides the following technical scheme: high-purity zirconium oxide bead production polishing machine, including polishing cylinder, the inside of polishing cylinder is hollow structure design, side connecting shaft is fixedly installed on the side position outer wall of polishing cylinder, side rack is arranged on the both sides of side connecting shaft, two side connecting shafts and both sides side rack are rotatably connected through bearing, the outer wall of one side rack is fixedly installed with turnover motor, the output shaft of turnover motor is fixedly connected with one side connecting shaft, the top of polishing cylinder is fixedly installed with discharge hopper, inner screen is fixedly installed between the inside of discharge hopper and polishing cylinder connection, the discharge hopper adopts conical structure design.
[0007] Preferably, lower end cover is fixedly installed on the bottom end outer wall of polishing cylinder, and rotary motor is fixedly installed on the lower surface center position of lower end cover through bolt.
[0008] Preferably, the output shaft of the rotating motor is arranged inside the polishing cylinder and a rotating spindle is fixedly connected to the top end of the output shaft, and a plurality of rotating shafts are fixedly installed on the outer wall of the rotating spindle by welding.
[0009] Preferably, a first feeding opening is fixedly installed on the front outer wall of the polishing cylinder, and a second feeding opening is fixedly installed below the first feeding opening.
[0010] Preferably, the first feeding opening and the second feeding opening are both provided with a sealing plug matched therewith.
[0011] Preferably, a discharging opening is arranged on the back upper portion of the polishing cylinder, and a back cover plate is arranged outside the discharging opening, the back cover plate is movably hinged to the polishing cylinder by a hinge, and a handle is fixedly installed on the outer surface of the back cover plate.
[0012] Compared with the prior art, the polishing machine has the following beneficial effects:
[0013] The high-purity zirconia bead polishing machine can automatically complete the polishing work on the outer surface of the high-purity zirconia bead, ensure the normal polishing treatment of the high-purity zirconia bead production, and complete the automatic overturning work of the polishing cylinder after polishing, so that the cylinder body is turned by 180°, the polishing sand in the cylinder body can be automatically discharged due to gravity, and the high-purity zirconia bead in the cylinder body can be effectively screened and blocked by the inner screen mesh, so that the polishing sand and the high-purity zirconia bead can be automatically separated and screened. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 FIG. 1 is a front perspective view of the polishing machine according to the present application;
[0015] Figure 2 FIG. 2 is a back perspective view of the polishing machine according to the present application;
[0016] Figure 3 FIG. 3 is a bottom view of the polishing cylinder according to the present application;
[0017] Figure 4 FIG. 4 is a sectional view of the polishing cylinder according to the present application.
[0018] In the figure: 1, polishing cylinder; 2, side connecting shaft; 3, side frame; 4, overturning motor; 5, discharge hopper; 6, inner screen; 7, rotating motor; 8, rotating main shaft; 9, rotating support shaft; 10, first-stage feeding port; 11, second-stage feeding port; 12, rear cover plate; 13, handle. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0020] In the description of the utility model, it should be explained that the directions or position relations indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end" and "the other end" are the directions or position relations shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as limiting the utility model by indicating or implying that the indicated devices or elements must have a specific direction, be constructed and operated in a specific direction. Therefore, it cannot be understood as a limitation on the utility model. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0021] In the description of the utility model, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium; can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0022] Please refer to Figures 1-4 The utility model provides an embodiment: high purity zirconia bead production polishing machine, the inside of polishing cylinder 1 is hollow structure design, the outer wall of side connecting shaft 2 is fixedly installed on the side of polishing cylinder 1, the both sides of side connecting shaft 2 are provided with side frame 3, two side connecting shafts 2 and the both sides of side frame 3 are rotatably connected through bearing, the outer wall of one side frame 3 is fixedly installed overturning motor 4, the output shaft of overturning motor 4 is fixedly connected with one side connecting shaft 2, discharge hopper 5 is fixedly installed between the inside of the connecting place between discharge hopper 5 and polishing cylinder 1, and inner screen 6 is fixedly installed, discharge hopper 5 adopts conical structure design;
[0023] The structure is designed, and the overturning motor 4 is arranged to drive the output shaft to rotate 180 degrees in actual use. When the output shaft of the overturning motor 4 rotates 180 degrees, the discharge hopper 5 is converted from the head-up state to the head-down state, so that the posture of the polishing cylinder 1 can be overturned and adjusted.
[0024] In the embodiment, in order to drive the polishing sand and zirconia beads in the polishing cylinder 1 to perform stirring friction, a lower end cover is fixedly installed on the bottom end outer wall of the polishing cylinder 1, and a rotating motor 7 is fixedly installed on the lower surface center of the lower end cover through bolts.
[0025] The output shaft of the rotating motor 7 is arranged in the polishing cylinder 1 and is fixedly connected with a rotating main shaft 8 at the top end, and a plurality of rotating shafts 9 are fixedly installed on the outer wall of the rotating main shaft 8 through welding.
[0026] The rotating motor 7 is arranged to drive the rotating main shaft 8 to perform synchronous rotation work through the output shaft, and the rotating shafts 9 on the rotating main shaft 8 rotate synchronously.
[0027] In the embodiment, in order to classify and inject the zirconia beads and the polishing sand, a first injection port 10 is fixedly installed on the front outer wall of the polishing cylinder 1, and a second injection port 11 is fixedly installed below the first injection port 10. The first injection port 10 and the second injection port 11 are arranged to respectively inject the zirconia beads and the polishing sand, so that the zirconia beads and the polishing sand can be respectively injected into the polishing cylinder 1.
[0028] In order to seal the injection ports during polishing and stirring, the first injection port 10 and the second injection port 11 are respectively provided with a sealing plug.
[0029] In the embodiment, in order to facilitate the discharging of the zirconia beads after screening and separation, a discharge port is formed in the upper back surface of the polishing cylinder 1, a rear cover plate 12 is arranged outside the discharge port, the rear cover plate 12 is hingedly connected with the polishing cylinder 1 through a hinge, and a handle 13 is fixedly installed on the outer surface of the rear cover plate 12.
[0030] Therefore, the rear cover plate 12 is arranged to open the inside of the polishing cylinder 1, so that the zirconia beads on the inner screen 6 can be taken out.
[0031] Working principle: in actual use, the first injection port 10 and the second injection port 11 are arranged to respectively inject the zirconia beads and the polishing sand into the polishing cylinder 1, the sealing plugs of the two injection ports are sealed after injection, and the outflow of the materials in the polishing cylinder 1 during polishing can be avoided.
[0032] After the material port is sealed, the rotating motor 7 can work at this time, the rotating motor 7 can drive the rotating main shaft 8 to work synchronously through the output shaft, when the rotating main shaft 8 rotates, the rotating support shaft 9 on the rotating main shaft 8 rotates synchronously, so that the zirconia beads and the polishing sand in the interior can be stirred and treated through the rotating support shaft 9, so that the polishing sand can polish the outer surface of the zirconia beads;
[0033] After the polishing work is completed, the turnover motor 4 can work at this time, the output shaft of the turnover motor 4 can be rotated by 180 degrees during actual use, when the output shaft of the turnover motor 4 is rotated by 180 degrees, the discharge hopper 5 is converted from the head upward to the head downward, so that the posture of the polishing cylinder 1 can be turned over and adjusted;
[0034] When the head of the discharge hopper 5 is downward, the zirconia beads and the polishing sand in the polishing cylinder 1 fall due to gravity, the polishing sand can automatically fall and be discharged through the inner screen 6 and the discharge hopper 5, so that the polishing sand can be discharged from the polishing cylinder 1;
[0035] The screen hole of the inner screen 6 does not allow the zirconia beads to pass, so the zirconia beads can stay on the upper surface of the inner screen 6, and the posture turning over can complete the separation and screening of the zirconia beads and the polishing sand;
[0036] After the screening is completed, the polishing cylinder 1 can be opened through the back cover plate 12, and the polished zirconia beads in the polishing cylinder 1 can be taken out.
[0037] According to the above structure, the high-purity zirconia bead polishing machine can automatically complete the polishing work of the outer surface of the high-purity zirconia bead during actual use, ensure the normal polishing treatment of the high-purity zirconia bead production, and complete the automatic turning over of the polishing cylinder after polishing, so that the cylinder body can be turned by 180 degrees. The polishing sand in the turned cylinder body can be automatically discharged due to gravity, and the high-purity zirconia beads in the interior can be effectively screened and blocked through the inner screen, so that the polishing sand and the high-purity zirconia beads can be automatically separated and screened. During actual use, the re-screening treatment after unified discharge is not required, the polishing production steps and processes are effectively reduced, the work amount is reduced, the overall production efficiency is effectively improved, the structure has good use effect, the overall structure is simple, the manufacturing and maintenance cost is low, and the utility model is suitable for popularization and use.
[0038] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.
Claims
1. A high purity zirconia bead production polisher comprising a polishing drum (1), characterised in that, The inside of the polishing cylinder (1) is hollow structure design, the side of the polishing cylinder (1) outer wall is fixedly installed with side connecting shaft (2), the both sides of side connecting shaft (2) are provided with side frame (3), two side connecting shaft (2) and both sides of side frame (3) are rotatably connected through bearing, the outer wall of one side frame (3) is fixedly installed with turnover motor (4), the output shaft of turnover motor (4) is fixedly connected with one side connecting shaft (2), the top of polishing cylinder (1) is fixedly installed with discharge hopper (5), the inside between discharge hopper (5) and polishing cylinder (1) is fixedly installed with inner screen (6), the discharge hopper (5) adopts conical structure design.
2. The high purity zirconia bead production polisher of claim 1, wherein: The bottom of the polishing cylinder (1) is fixedly installed with a lower end cover, and the lower surface of the lower end cover is fixedly installed with a rotating motor (7) at the center position through bolts.
3. The high purity zirconia bead production polisher of claim 2, wherein: The output shaft of the rotating motor (7) is placed in the inside of the polishing cylinder (1) and is fixedly connected with a rotating main shaft (8) at the top, and a plurality of rotating shafts (9) are fixedly installed on the outer wall of the rotating main shaft (8) through welding.
4. The high purity zirconia bead production polisher of claim 1, wherein: The front outer wall of the polishing cylinder (1) is fixedly installed with a primary injection port (10), and the lower side of the primary injection port (10) is fixedly installed with a secondary injection port (11).
5. The high purity zirconia bead production polisher of claim 4, wherein: The primary injection port (10) and the secondary injection port (11) are both provided with a sealing plug matched therewith.
6. The high purity zirconia bead production polisher of claim 1, wherein: The back of the polishing cylinder (1) is provided with a discharge port, and the outside of the discharge port is provided with a back cover plate (12), the back cover plate (12) is hingedly connected with the polishing cylinder (1) through a hinge, and a handle (13) is fixedly installed on the outer surface of the back cover plate (12).