One-key starting system of cutting machine

By integrating a QR code scanner, position sensor, and PLC control box into a one-button start system, the cutting path can be automatically identified and located, solving the problem of manual intervention required by existing cutting machines and improving the automation level and work efficiency of the cutting machine.

CN224059942UActive Publication Date: 2026-03-31ZHENGZHOU JIUDUAN TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing cutting machines cannot automatically read and identify cutting paths, requiring manual selection and alignment of the cutting path with the product size, resulting in low efficiency.

Method used

The system adopts a one-button start system, which integrates a QR code scanner, a multi-point board position sensor, and a cutter position sensor. In conjunction with the PLC control box, it can automatically identify the cutting path, automatically align the board and position the cutter, and automatically complete the cutting process.

Benefits of technology

It has achieved fully automated operation of the cutting machine, significantly improving production efficiency and alignment accuracy, and reducing the technical requirements and personnel costs for operators.

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Abstract

The utility model discloses a one-key starting system of a cutting machine, which comprises a cutting machine body, a PLC (programmable logic controller) control box, a one-key starting button, a two-dimensional code scanning recognizer, a plate position sensor and a cutter position sensor, the one-key starting button is arranged on the cutting machine body, the two-dimensional code scanning recognizer is arranged at the inlet end of the cutting machine body, and the plate position sensor is arranged on the cutting machine body. The multiple plate position sensors are arranged at the inlet end of the cutting machine body, the two side edges of the inner side of the cutting machine body and the outlet end of the cutting machine body correspondingly, and the cutter position sensors are arranged at the two ends of the cutter in the moving direction correspondingly. The signal output ends of the two-dimensional code scanning recognizer, the cutter position sensor and the plate position sensor are connected with the signal input end of the PLC control box. According to the utility model, plate position calibration and cutter position calibration can be automatically carried out through a one-key starting system, so that the production efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of cutting machine technology, specifically relating to a one-button start system for a cutting machine. Background Technology

[0002] Currently, no cutting equipment can automatically read and identify the cutting path. Instead, manual selection and alignment are required before cutting can begin, which is inefficient. It requires manually matching the file and path to be cut, manually matching the corresponding cutting path to the product to be processed, and manually aligning the cutting path with the size and orientation of the product to be cut. Utility Model Content

[0003] The purpose of this invention is to provide a one-button start system for a cutting machine to solve the aforementioned problems in the prior art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A one-button start system for a cutting machine includes a cutting machine body, a PLC control box, a one-button start button, a QR code scanner, a board position sensor, and a cutter position sensor. The one-button start button is located on the cutting machine body. The QR code scanner is located at the inlet end of the cutting machine body. Multiple board position sensors are respectively located at the inlet end, both sides of the inner side of the cutting machine body, and the outlet end of the cutting machine body. The cutter position sensors are respectively located at both ends of the cutter's movement direction. The signal output terminals of the QR code scanner, the cutter position sensor, and the board position sensor are connected to the signal input terminal of the PLC control box.

[0006] The working process and principle of the above structure are as follows:

[0007] This button starts the equipment. The equipment scans the QR code attached to the product using a QR code scanner to read all the product's cutting information, automatically identifies and reads the product's cutting path, and then begins the cutting process. The board position sensor detects the board's position and feeds the signal back to the PLC control box, allowing the cutting machine to adjust the board's position in a timely manner so that the board matches the product's cutting and running paths. The cutter position sensor transmits the cutter's position information to the PLC control box, allowing the PLC control box to adjust the cutter's position based on the feedback information. The original manual selection of the cutting path, running the path, and manual alignment of the worktable are all eliminated by this button, allowing the entire process from product placement on the worktable to cutting completion to be completed with a single button press.

[0008] Furthermore, the number of plate position sensors is at least four, and the plate position sensors are photoelectric proximity sensors.

[0009] Furthermore, the cutter position sensor is a proximity switch.

[0010] Beneficial effects: This utility model effectively solves the technical problem of not being able to operate continuously and improve the working efficiency of cutting machines by setting a one-button start button and a position detection sensor. Based on the disproportionate working efficiency of cutting machines and covering machines, it greatly improves the working efficiency of cutting machines, reduces the overcapacity of covering machines, and at the same time reduces the technical requirements for operators and reduces labor costs. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0012] Figure 2 This is a circuit block diagram of the present invention.

[0013] Attached reference numerals: 1. Cutting machine body; 2. PLC control box; 3. One-button start; 4. QR code scanner; 5. Board position sensor; 6. Cutting blade position sensor. Detailed Implementation

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the present utility model will be briefly introduced below in conjunction with the accompanying drawings and descriptions of the embodiments or the prior art. Obviously, the following description of the structure of the accompanying drawings is only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. It should be noted that the description of these embodiments is used to help understand this utility model, but does not constitute a limitation on this utility model.

[0015] Example:

[0016] like Figure 1As shown, this embodiment provides a one-button start system for a cutting machine, including a cutting machine body 1, a PLC control box 2, a one-button start button 3, a QR code scanner 4, a board position sensor 5, and a cutter position sensor 6. The one-button start button 3 is located on the cutting machine body 1 in a position easily accessible to the operator. The QR code scanner 4 is located at the entrance end of the cutting machine body 1 and is used to scan the QR code attached to the board to be cut. Multiple board position sensors 5 are arranged at key locations such as the entrance end of the cutting machine body 1, the two inner sides of the cutting machine body 1, and the exit end of the cutting machine body 1, for real-time detection of the board's position during conveying and positioning. The cutter position sensors 6 are located at the extreme positions at both ends of the cutter's movement trajectory, for detecting the initial position and the end position of the cutter's stroke. The signal output terminals of the QR code scanner 4, all board position sensors 5, and cutter position sensors 6 are connected to the signal input terminals of the PLC control box 2, which uniformly receives and processes various sensor signals.

[0017] The working process and principle of the above structure are as follows:

[0018] By employing a key technology that integrates a QR code scanner 4, a multi-point board position sensor 5, and a cutter position sensor 6, triggered by a one-button start button 3 and centrally controlled and coordinated by a PLC control box 2, this application achieves full automation of the cutting process. The operator only needs to place the board and press the one-button start button 3, and the system will automatically complete the reading of the QR code information, automatic alignment and positioning of the board, and automatic positioning and path-following cutting of the cutter. This effectively solves the technical problems of relying on manual intervention for path selection, document matching, and alignment operations in existing technologies, significantly improving the automation level, production efficiency, and alignment accuracy of the cutting operation, while reducing the technical requirements for operators.

[0019] As a preferred embodiment of this application, the number of the board position sensors 5 is at least four to ensure that the position and posture of the board in the cutting area can be fully monitored. These board position sensors 5 are preferably photoelectric proximity sensors to achieve non-contact, high-response position detection.

[0020] As a preferred embodiment of this application, the cutter position sensor 6 is preferably a proximity switch, which has a simple structure, high reliability, and is suitable for accurately detecting the extreme position of the cutter in the mechanical environment of the cutting machine.

[0021] This application integrates the previously scattered manual selection of cutting paths, manual operation paths, and manual alignment of the worktable into a fully automatic process through the integrated design of the aforementioned one-click start system. This significantly improves the working efficiency of the cutting machine when the efficiency of the cutting machine and upstream equipment is mismatched.

Claims

1. A one-touch start system for a cutting machine, characterized in that, Including cutting machine body, PLC control box, one key start button, two-dimensional code scanning recognizer, plate position sensor and cutter position sensor, the one key start button is arranged on the cutting machine body, the two-dimensional code scanning recognizer is arranged at the entrance end of the cutting machine body, the plate position sensor is provided with a plurality of, a plurality of plate position sensors are respectively arranged at the entrance end of the cutting machine body, the two sides of the inside of the cutting machine body and the exit end of the cutting machine body, the cutter position sensor is respectively arranged at the two ends of the cutter moving direction, the signal output end of the two-dimensional code scanning recognizer, the cutter position sensor and the plate position sensor is connected with the signal input end of the PLC control box.

2. The one-touch start system of a cutting machine according to claim 1, wherein, The number of plate position sensors is at least four, and the plate position sensor is a photoelectric proximity sensor.

3. The one-touch start system of the cutting machine of claim 1, wherein, The cutter position sensor is a proximity switch.