Equipment for improving dispersity of color master batch in matrix resin
By setting up a heating and conveying mechanism in the masterbatch mixing equipment, the problem of uneven mixing of masterbatch and resin under low temperature conditions is solved, achieving uniform mixing at low temperatures and improving product quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-03-31
AI Technical Summary
In existing technologies, uneven mixing of color masterbatch and resin carrier at low temperatures can easily occur, leading to color differences and substandard quality, thus increasing costs.
A heating and conveying mechanism is adopted, including a water storage tank, heater, water pump and conveying pipeline. The mixing equipment is heated by a heated water source to ensure that the masterbatch and resin are mixed evenly in a low-temperature environment.
This effectively avoids the impact of low temperature on mixing, ensures uniform mixing of masterbatch and resin, avoids color difference, and improves product quality and production efficiency.
Smart Images

Figure CN224060193U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing color masterbatch and resin, specifically a device for improving the dispersibility of color masterbatch in matrix resin. Background Technology
[0002] As we all know, plastic coloring technology enriches our lives. Many plastic products are colored using masterbatches. Using masterbatches for coloring has the following advantages: 1. It helps maintain the chemical stability of pigments. Direct use of pigments leads to water absorption and oxidation during storage and use due to direct contact with air. Masterbatches, however, isolate the pigment from air and moisture via a resin carrier, ensuring long-term stability of the pigment's quality. 2. It guarantees the stability of the product's color. Masterbatches are similar in size to resin particles, making measurement more convenient and accurate. They do not adhere to containers during mixing and mix more evenly with the resin, thus ensuring a stable addition amount and consequently, stable product color. 3. It protects the health of operators. Pigments are generally in powder form, which can easily become airborne during addition and mixing, posing a health hazard if inhaled.
[0003] Color masterbatch is commonly used for coloring plastic products and is widely used in the field of machinery manufacturing. Color masterbatch needs to be thoroughly mixed with a resin carrier to ensure sufficient dispersion within the resin carrier and guarantee the coloring quality of the product. However, the mixing of existing color masterbatch and resin carrier is affected by temperature. At lower temperatures, uneven mixing occurs, resulting in color differences and substandard quality, increased costs, and reduced practicality. Therefore, this paper proposes a device to improve the dispersibility of color masterbatch in a matrix resin. Utility Model Content
[0004] To overcome the shortcomings of existing technologies, the mixing of color masterbatch and resin carrier is affected by temperature. At lower temperatures, the mixing of color masterbatch and resin carrier becomes uneven, resulting in color differences and substandard quality. This increases costs and reduces practicality. This invention proposes a device to improve the dispersibility of color masterbatch in matrix resin.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a device for improving the dispersibility of color masterbatch in matrix resin, including a machine body, wherein a heating and conveying mechanism is provided at the bottom of the machine body;
[0006] The heating and conveying mechanism includes a water storage tank placed at the bottom of the machine body. Two heaters are fixedly installed inside the water storage tank, with their heating ends extending to the inner wall of the water storage tank. A water storage frame is fixedly connected to the surface of the machine body, and a first insulation board is fixedly connected to the surface of the water storage frame. A second insulation board is fixedly connected to the surface of the water storage tank. A first conveying pipe is fixedly connected to one side of the water storage frame, and a second conveying pipe is fixedly connected to the other side of the water storage tank. One end of the second conveying pipe is fixedly connected to one side of the water storage tank. A water pump is installed on one side of the water storage tank.
[0007] Preferably, the bottom of the water pump is fixedly connected to an installation plate, one side of the installation plate is fixedly connected to one side of the water storage tank, the water inlet end of the water pump is fixedly connected to an inlet pipe, the water outlet end of the water pump is fixedly connected to an outlet pipe, and one end of the outlet pipe is fixedly connected to one end of the first delivery pipe.
[0008] Preferably, the top of the water storage tank is fixedly connected to an exhaust pipe, and the top of the water storage tank is threadedly connected to a protective cover.
[0009] Preferably, a base plate is movably connected to the bottom of the machine body, a storage tank is placed on the top of the base plate, and a baffle is fixedly connected to the top of the base plate, with one side of the baffle contacting the surface of the storage tank.
[0010] Preferably, the bottom of the base plate is fixedly connected to a fixing rod, and there are two fixing rods. A circular roller is rotatably connected between the two fixing rods on opposite sides via a bearing, and there are several circular rollers.
[0011] Preferably, a fixing plate is fixedly connected to one side of the water storage tank, and an auxiliary plate is fixedly connected to one side of the fixing plate. There are two auxiliary plates, and the opposite sides of the two auxiliary plates are in contact with the opposite sides of the two fixing rods.
[0012] Preferably, a push-pull rod is fixedly connected to the top of the base plate, and the push-pull rod is made of metal.
[0013] The advantages of this utility model are:
[0014] This invention, by setting up a heating and conveying mechanism, can heat the machine body, thus preventing the mixing of color masterbatch and resin carrier from being affected by temperature when the machine body is used in a low-temperature environment. This would prevent color differences from occurring during the mixing of color masterbatch and resin. By increasing the temperature of the machine body, the invention avoids the influence of low temperature on the machine body, thereby preventing color differences from occurring during the mixing of color masterbatch and resin, and achieving the purpose of avoiding the influence of temperature on the machine body. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a side perspective three-dimensional schematic diagram of the overall structure of this utility model;
[0018] Figure 3 This utility model Figure 2 Enlarged view of the local structure at point A in the middle;
[0019] Figure 4 This is a bottom view of a partial structure of this utility model;
[0020] Figure 5 This is an exploded view of a partial structure of the present invention.
[0021] In the diagram: 1. Machine body; 2. Heating and conveying mechanism; 201. Second conveying pipe; 202. First insulation board; 203. Second insulation board; 204. Heater; 205. First conveying pipe; 206. Water storage tank; 207. Water pump; 208. Water storage frame; 3. Fixing plate; 4. Protective cover; 5. Exhaust pipe; 6. Base plate; 7. Mounting plate; 8. Water outlet pipe; 9. Water inlet pipe; 10. Storage tank; 11. Baffle; 12. Auxiliary plate; 13. Fixing rod; 14. Circular roller; 15. Push-pull rod. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0023] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.
[0024] This application discloses an apparatus for improving the dispersibility of color masterbatch in a matrix resin. (Refer to...) Figure 1 , Figure 2 and Figure 3An apparatus for improving the dispersibility of color masterbatch in a matrix resin includes a body 1, and a heating and conveying mechanism 2 is provided at the bottom of the body 1;
[0025] The heating and conveying mechanism 2 includes a water storage tank 206, which is placed at the bottom of the machine body 1. Two heaters 204 are fixedly installed inside the water storage tank 206, with their heating ends extending to the inner wall of the water storage tank 206. A water storage frame 208 is fixedly connected to the surface of the machine body 1, and a first insulation board 202 is fixedly connected to the surface of the water storage frame 208. A second insulation board 203 is fixedly connected to the surface of the water storage tank 206. A first conveying pipe 205 is fixedly connected to one side of the water storage frame 208, and a second conveying pipe 205 is fixedly connected to the other side of the water storage tank 206. Pipe 201, one end of the second conveying pipe 201 is fixedly connected to one side of the water storage tank 206, and a water pump 207 is provided on one side of the water storage tank 206; by setting the heating conveying mechanism 2, the machine body 1 can be heated, which can avoid the mixing of color masterbatch and resin carrier being affected by temperature when the machine body 1 is used in a low temperature environment, so as to avoid color difference when the color masterbatch and resin are mixed, thereby increasing the temperature of the machine body 1, avoiding the influence of low temperature on the machine body 1, and thus avoiding color difference when the color masterbatch and resin are mixed, thereby achieving the purpose of avoiding the influence of temperature on the machine body 1.
[0026] Reference Figure 3 A mounting plate 7 is fixedly connected to the bottom of the water pump 207. One side of the mounting plate 7 is fixedly connected to one side of the water storage tank 206. The water inlet end of the water pump 207 is fixedly connected to the water inlet pipe 9, and the water outlet end of the water pump 207 is fixedly connected to the water outlet pipe 8. One end of the water outlet pipe 8 is fixedly connected to one end of the first delivery pipe 205. By setting the mounting plate 7, the stability and firmness of the water pump 207 during use can be increased. By setting the water pump 207, the water inlet pipe 9 and the water outlet pipe 8 in cooperation, the water in the water storage tank 206 can be circulated, thereby enabling the machine body 1 to obtain heat circulation.
[0027] Reference Figure 2 The top of the water storage tank 206 is fixedly connected to an exhaust pipe 5, and the top of the water storage tank 206 is threadedly connected to a protective cover 4. By setting the exhaust pipe 5, the gas in the water storage tank 206 can be released, and the gas can be allowed to enter the water storage tank 206. At the same time, the protective cover 4 can protect the water in the water storage tank 206 under the action of the protective cover 4, and at the same time, it is convenient for users to add water to the water storage tank 206.
[0028] Reference Figure 4 and Figure 5The bottom of the machine body 1 is movably connected to a base plate 6, and a storage tank 10 is placed on the top of the base plate 6. A baffle 11 is fixedly connected to the top of the base plate 6, and one side of the baffle 11 contacts the surface of the storage tank 10. By setting the storage tank 10 and the baffle 11 to work together, the user can conveniently store the mixed masterbatch and resin carrier for convenient use.
[0029] Reference Figure 4 and Figure 5 The bottom of the base plate 6 is fixedly connected with two fixing rods 13. The two fixing rods 13 are rotatably connected to the opposite sides of the two fixing rods 13 via bearings. There are several rollers 14. By setting the fixing rods 13 and rollers 14 in cooperation, the user can easily move the base plate 6 to the required position.
[0030] Reference Figure 4 and Figure 5 A fixing plate 3 is fixedly connected to one side of the water storage tank 206, and an auxiliary plate 12 is fixedly connected to one side of the fixing plate 3. There are two auxiliary plates 12, and the opposite sides of the two auxiliary plates 12 are in contact with the opposite sides of the two fixing rods 13. By setting the fixing plate 3 and the auxiliary plate 12 in cooperation, the storage tank 10 can be more stable and firm when storing the mixture of color masterbatch and resin, and the mixture of color masterbatch and resin in the storage tank 10 can be prevented from spilling.
[0031] Reference Figure 4 and Figure 5 A push-pull rod 15 is fixedly connected to the top of the base plate 6. The push-pull rod 15 is made of metal. By making the push-pull rod 15 of metal, it is convenient for users to pull or push the base plate 6, while increasing the effectiveness of the push-pull rod 15.
[0032] Working Principle: To enhance the performance of the machine body 1 in low-temperature environments and prevent color differences during mixing of masterbatch and resin, water is first added to the water storage tank 206. When adding water, the user rotates the protective cover 4 to open it, and then adds water into the water storage tank 206. To heat the water in the water storage tank 206, the user activates the heater 204 via an external power supply and switch. The heater 204 heats the water in the storage tank. Once the water reaches a suitable temperature, the user activates the water pump 207 via an external power supply and switch. The water pump 207 draws the heated water from the water storage tank 206 through the inlet pipe 9 and discharges it through the outlet pipe. Water pipe 8 discharges into the first conveying pipe 205. Through the first conveying pipe 205, water enters the water storage frame 208. When the water in the water storage frame 208 reaches a certain amount, it is conveyed back to the water storage tank 206 for heating through the second conveying pipe 201, thus achieving circulation. In order to facilitate the user to store the mixed masterbatch and resin, the user opens the sealing cover at the bottom of the machine body 1, allowing the mixed liquid to enter the storage tank 10. When the mixed liquid in the storage tank 10 reaches the appropriate amount, the user moves the push-pull rod 15 to drive the base plate 6 to move under the action of the round roller 14. Moving the base plate 6 separates the fixing rod 13 from the auxiliary plate 12.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. An apparatus for improving the dispersibility of a color masterbatch in a base resin, characterized by: Including the body (1), the bottom of the body (1) is provided with a heating conveying mechanism (2); The heating conveying mechanism (2) comprises a water storage tank (206) placed on the bottom of the body (1), a heater (204) fixedly installed inside the water storage tank (206), the number of the heater (204) is two, the heating end of the heater (204) extends to the inner wall of the water storage tank (206), the surface of the body (1) is fixedly connected with a water storage frame (208), the surface of the water storage frame (208) is fixedly connected with a first heat preservation plate (202), the surface of the water storage tank (206) is fixedly connected with a second heat preservation plate (203), one side of the water storage frame (208) is fixedly communicated with a first conveying pipe (205), the other side of the water storage tank (206) is fixedly communicated with a second conveying pipe (201), one end of the second conveying pipe (201) is fixedly communicated with one side of the water storage tank (206), and the water pump (207) is arranged on one side of the water storage tank (206).
2. The apparatus for improving dispersibility of color master batch in base resin according to claim 1, wherein: The bottom of the water pump (207) is fixedly connected with a mounting plate (7), one side of the mounting plate (7) is fixedly connected with one side of the water storage tank (206), the water inlet end of the water pump (207) is fixedly communicated with a water inlet pipe (9), the water outlet end of the water pump (207) is fixedly communicated with a water outlet pipe (8), and one end of the water outlet pipe (8) is fixedly communicated with one end of the first conveying pipe (205).
3. The apparatus for improving dispersibility of color master batch in base resin according to claim 1, wherein: The top of the water storage tank (206) is fixedly communicated with an exhaust pipe (5), and the top of the water storage tank (206) is threadedly connected with a protective cover (4).
4. The apparatus for improving dispersibility of color master batch in base resin according to claim 1, wherein: The bottom of the body (1) is movably connected with a bottom plate (6), the top of the bottom plate (6) is placed with a storage barrel (10), the top of the bottom plate (6) is fixedly connected with a baffle (11), and one side of the baffle (11) is in contact with the surface of the storage barrel (10).
5. The apparatus for improving dispersibility of color master batch in base resin according to claim 4, wherein: The bottom of the bottom plate (6) is fixedly connected with a fixed rod (13), the number of the fixed rod (13) is two, and the opposite sides of the two fixed rods (13) are rotatably connected with a circular roller (14) through a bearing, and the number of the circular roller (14) is several.
6. The apparatus for improving dispersibility of color master batch in base resin according to claim 1, wherein: One side of the water storage tank (206) is fixedly connected with a fixed plate (3), one side of the fixed plate (3) is fixedly connected with an auxiliary plate (12), the number of the auxiliary plate (12) is two, and the opposite sides of the two auxiliary plates (12) are in contact with the opposite sides of the two fixed rods (13).
7. The apparatus for improving dispersibility of color master batch in base resin according to claim 5, wherein: The top of the bottom plate (6) is fixedly connected with a push-pull rod (15), and the push-pull rod (15) is made of metal material.