Thermal regulator

By introducing a detachable mechanism into the heat exchanger, utilizing the connection of protrusions and grooves and the threaded rod design, the problem of cumbersome disassembly of traditional heat exchangers is solved, enabling rapid disassembly and installation and improving production efficiency.

CN224060392UActive Publication Date: 2026-03-31D-TEC MOLD TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-13
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The disassembly process of existing thermal regulators is cumbersome and easily damaged, affecting production efficiency and increasing time costs, especially in emergency repair scenarios.

Method used

The design features a detachable mechanism, which connects the bottom and top covers via protrusions and grooves, combined with threaded rods and fixing blocks, enabling quick disassembly and installation of the bottom and top covers and simplifying the operation process.

Benefits of technology

It enables quick disassembly and installation of the thermal regulator, simplifies the inspection and replacement process of the PCB board, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224060392U_ABST
Patent Text Reader

Abstract

The utility model discloses a thermal demodulator which comprises a bottom cover, a top cover is detachably connected to the bottom cover, a demodulator PCB is fixedly connected to the top of the bottom cover, a connecting wire is connected to the demodulator PCB, a rotary knob is installed on the top of the top cover, the connecting wire is connected with the rotary knob, two protruding blocks are fixedly connected to the outer wall of the bottom cover, and the protruding blocks are fixedly connected to the outer wall of the bottom cover. The top cover is provided with two grooves, the two protruding blocks are inserted into the corresponding grooves respectively, and a detachable mechanism is arranged between the bottom cover and the top cover. According to the utility model, the bottom cover and the top cover can be assembled and disassembled through the detachable mechanism, so that internal elements can be conveniently overhauled, and the operation is simple.
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Description

Technical Field

[0001] This utility model relates to the field of regulator technology, and more particularly to thermal regulators. Background Technology

[0002] In the injection molding industry, the thermal controller is a core component for controlling the heating temperature of the mold, achieving precise temperature control by adjusting the heating power. Traditional thermal controllers typically consist of a PCB control module, a temperature adjustment knob, and a housing structure, with the housing often using screws to secure and encapsulate the internal components.

[0003] Existing thermal regulators typically use multiple sets of screws to secure the housing, requiring each screw to be loosened individually during disassembly, which is cumbersome and requires specialized tools. In addition, some housings use snap-fit ​​connections, which simplify disassembly, but repeated disassembly and reassembly can lead to wear on the snaps, resulting in decreased sealing or accidental disengagement. This significantly increases the time cost of PCB board repair or replacement, especially impacting production efficiency in emergency repair scenarios. To address these issues, this application proposes a thermal regulator. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose a heat regulator. The bottom cover and top cover can be installed and removed through a detachable mechanism, which facilitates the maintenance of internal components and is simple to operate.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A heat regulator includes a bottom cover, a top cover detachably connected to the bottom cover, a regulator PCB board fixedly connected to the top of the bottom cover, a connecting wire connected to the regulator PCB board, a knob installed on the top of the top cover, the connecting wire connected to the knob, two protrusions fixedly connected to the outer wall of the bottom cover, two grooves formed on the top cover, the two protrusions being inserted into corresponding grooves respectively, and a detachable mechanism between the bottom cover and the top cover.

[0007] Preferably, the detachable mechanism includes two first through holes on the side wall of the bottom cover, two second through holes communicating with the first through holes on the bottom cover, two through openings on the top cover, the two second through holes communicating with their corresponding through openings, a threaded groove on the top cover communicating with the two through openings, a fixing rod in each through opening, a fixing block fixedly connected to the side wall of each fixing rod, the fixing rod passing through the second through hole and the through opening, the fixing block being located in the first through hole, a threaded rod being installed on both fixing rods, and a cylinder being fixedly connected to the end of the threaded rod away from the fixing rod.

[0008] Preferably, the regulator PCB board is located inside the cavity.

[0009] Preferably, a raised strip is fixedly connected to the outer wall of the knob, and a numerical ring is fixedly connected to the top of the top cover.

[0010] Preferably, the outer wall of the threaded rod is provided with an external thread, and the inner wall of the threaded groove is provided with an internal thread that mates with the external thread.

[0011] Preferably, the front fixing rod has a through-hole, and the rear fixing rod has a limiting groove. The threaded rod passes through the through-hole and is inserted into the limiting groove.

[0012] Compared with the prior art, the advantages of this utility model are as follows:

[0013] 1. The operator holds the cylinder and rotates it to rotate the threaded rod, causing the threaded rod to rotate and detach from the top cover. The operator then removes the two fixing rods and fixing blocks from the bottom cover, thus separating the bottom cover from the top cover. The adjuster PCB board on the bottom cover can then be inspected and replaced.

[0014] 2. By inserting the fixing rod and fixing block into the first through hole, the second through hole and the through opening, the fixing rod is inserted into the second through hole and the through opening, and the fixing block is inserted into the first through hole. Finally, the worker inserts the threaded rod into the threaded groove and rotates the threaded rod to insert it into the top cover. The threaded rod passes through the insertion opening and the end is inserted into the limiting groove in sequence, thus completing the limiting of the fixing rod and the fixing block.

[0015] In summary, the detachable mechanism allows for the installation and removal of the bottom and top covers, facilitating the inspection and maintenance of internal components and simplifying the operation. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the heat regulator proposed in this utility model;

[0017] Figure 2 This is a schematic diagram of the first cross-section of the heat regulator proposed in this utility model;

[0018] Figure 3 This is a schematic diagram of the second cross-section of the heat regulator proposed in this utility model;

[0019] Figure 4 This is a schematic diagram of the third cross-section of the thermal regulator proposed in this utility model.

[0020] In the diagram: 1. Bottom cover, 2. Top cover, 3. Adjuster PCB board, 4. Connecting wire, 5. Knob, 6. Raised strip, 7. Numerical ring, 8. Raised block, 9. Groove, 10. First through hole, 11. Second through hole, 12. Through port, 13. Threaded groove, 14. Fixing rod, 15. Fixing block, 16. Threaded rod, 17. Cylinder, 18. Insert, 19. Limiting groove. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figures 1-4 The heat regulator includes a bottom cover 1, a top cover 2 detachably connected to the bottom cover 1, a regulator PCB board 3 fixedly connected to the top of the bottom cover 1, a cavity inside the top cover 2, the regulator PCB board 3 located inside the cavity, a connecting wire 4 connected to the regulator PCB board 3, the connecting wire 4 being relatively long, a knob 5 installed on the top of the top cover 2, the connecting wire 4 being connected to the knob 5, the regulator PCB board 3 and the knob 5 being connected through the connecting wire 4, a protrusion 6 fixedly connected to the outer wall of the knob 5, a numerical ring 7 fixedly connected to the top of the top cover 2, the numerical ring 7 being set with a value, the heating temperature of the injection molding machine can be adjusted by rotating the knob 5 to meet different usage needs.

[0023] The outer wall of the bottom cover 1 is fixedly connected with two protrusions 8, and the top cover 2 has two grooves 9. The two protrusions 8 are respectively inserted into the corresponding grooves 9. A detachable mechanism is provided between the bottom cover 1 and the top cover 2, which can separate the bottom cover 1 and the top cover 2.

[0024] The detachable mechanism includes two first through holes 10 on the side wall of the bottom cover 1, two second through holes 11 on the bottom cover 1 communicating with the first through holes 10, two openings 12 on the top cover 2, and the two second through holes 11 communicating with their corresponding openings 12. A threaded groove 13 is provided on the top cover 2, communicating with the two openings 12. A fixing rod 14 is provided in each opening 12, and a fixing block 15 is fixedly connected to the side wall of each fixing rod 14. The fixing rod 14 passes through the second through hole 11 and the opening 12, and the fixing block 15 is located at the... A threaded rod 16 is installed in a through hole 10. The outer wall of the threaded rod 16 is provided with external threads, and the inner wall of the threaded groove 13 is provided with internal threads that mate with the external threads. A cylinder 17 is fixedly connected to the end of the threaded rod 16 away from the fixed rod 14. A socket 18 is provided through the front fixed rod 14, and a limiting groove 19 is provided on the rear fixed rod 14. The threaded rod 16 is provided through the socket 18 and inserted into the limiting groove 19. The bottom cover 1 and the top cover 2 can be installed and fixed by the two fixed rods 14 and the fixing block 15.

[0025] In this invention, the operator manually rotates knob 5, causing knob 5 and protruding strip 6 to rotate. The temperature of the injection molding machine can be adjusted through the cooperation of protruding strip 6 and numerical ring 7 until the desired temperature is reached. When the adjuster PCB board 3 needs repair or replacement, the operator holds cylinder 17 and rotates it to rotate threaded rod 16, causing threaded rod 16 to disengage from top cover 2. The operator then removes the two fixing rods 14 and fixing block 15 from bottom cover 1, thus separating bottom cover 1 and top cover 2. The adjuster PCB board 3 on bottom cover 1 can then be repaired and replaced. After repair or replacement, the fixing rods... 14 and 15 are inserted into the first through hole 10, the second through hole 11 and the through opening 12 (when the fixing rod 14 is inserted into the top cover 2, the threaded groove 13, the insertion opening 18 and the limiting groove 19 are connected and interlocked). The fixing rod 14 is inserted into the second through hole 11 and the through opening 12, and the fixing block 15 is inserted into the first through hole 10. Finally, the operator inserts the threaded rod 16 into the threaded groove 13 and rotates the threaded rod 16 to insert it into the top cover 2. The threaded rod 16 passes through the insertion opening 18 and is inserted into the limiting groove 19 in sequence, thus limiting the fixing rod 14 and the fixing block 15. The cylinder 17 is exposed on the front side of the top cover 2, which facilitates the maintenance of this device.

Claims

1. Thermal moderator comprising a bottom cover (1), characterized in that, The bottom cover (1) is detachably connected with the top cover (2), the top of the bottom cover (1) is fixedly connected with the regulator PCB board (3), the regulator PCB board (3) is connected with the connecting line (4), the top of the top cover (2) is provided with the knob (5), the connecting line (4) is connected with the knob (5), the outer wall of the bottom cover (1) is fixedly connected with two protrusions (8), two recesses (9) are formed in the top cover (2), and the two protrusions (8) are respectively inserted into the corresponding recesses (9) and arranged.

2. The thermal mediator of claim 1, wherein, The detachable mechanism comprises two first through holes (10) formed in the sidewall of the bottom cover (1), two second through holes (11) are formed in the bottom cover (1) and communicated with the first through holes (10), two through holes (12) are formed in the top cover (2), the two second through holes (11) are respectively communicated with the corresponding through holes (12), a threaded groove (13) is formed in the top cover (2) and communicated with the two through holes (12), a fixed rod (14) is arranged in each through hole (12), a fixed block (15) is fixedly connected to the sidewall of each fixed rod (14), the fixed rod (14) penetrates through the second through hole (11) and the through hole (12) and is arranged, the fixed block (15) is arranged in the first through hole (10), and the two fixed rods (14) are jointly provided with a threaded rod (16), and one end of the threaded rod (16) away from the fixed rod (14) is fixedly connected with a cylinder (17).

3. The thermal mediator of claim 1, wherein, The top cover (2) is provided with a cavity, and the regulator PCB board (3) is arranged in the cavity.

4. The thermal mediator of claim 1, wherein, The outer wall of the knob (5) is fixedly connected with a protruding strip (6), and the top of the top cover (2) is fixedly connected with a numerical ring (7).

5. The thermal mediator of claim 2, wherein, The outer wall of the threaded rod (16) is provided with external threads, and the inner wall of the threaded groove (13) is provided with internal threads matched with the external threads.

6. The thermal mediator of claim 2, wherein, A socket (18) is formed in the front fixed rod (14), a limiting groove (19) is formed in the rear fixed rod (14), the threaded rod (16) penetrates through the socket (18) and is arranged, and the threaded rod (16) is arranged in the limiting groove (19).