Automatic uncovering and feeding equipment

Abstract

The utility model discloses automatic uncovering and feeding equipment, and relates to the technical field of automatic uncovering and feeding, the automatic uncovering and feeding equipment comprises an empty box conveying belt, a robot is arranged at one end of the empty box conveying belt, and a product conveying device is arranged on the front side of the robot. According to the automatic uncovering and feeding equipment, through movement of a first air cylinder, an opening rod and a clamping hook can be combined together, the opening rod rotates, the clamping hook automatically rotates and can be separated from a clamping groove, an opening in the surface of a roller can be automatically opened or closed, rotation of the roller is controlled, the opening rotates at the same time, and products can enter the roller; and the roller is provided with the contact type sensor, the orientation of the roller is controlled through the contact type sensor, the follow-up uncovering device can be conveniently and accurately aligned with the opening, the robot can automatically grab the product and place the product on the conveying belt, and therefore a series of work can be automatically carried out, manual operation is reduced, and the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic uncovering material loading technical field, concretely to a kind of automatic uncovering material loading equipment. BACKGROUND

[0002] Uncovering material loading is a kind of operation process in the production automation process, container cover is opened and material loading is carried out.

[0003] Through the retrieval patent application No. CN202221479641.6, the utility model discloses a box body uncovering and feeding device, which realizes automatic unlocking of the box cover on the box body, and realizes uncovering and closing operations. The whole process has high automation degree, reduces manual operation of the operator, runs stably and reliably, improves work efficiency, and when the product is operated, the product needs to be carried, and the roller needs to be opened or closed, which needs frequent manual operation and cannot be automatically operated, so that the work efficiency is not high.

[0004] Retrieval patent application No. CN202223575270.4, the utility model provides a kind of uncovering device for feeding, the utility model controls using full automation, forms no-interrupted operation mode, and can simultaneously operate multiple test tubes, effectively improves work efficiency, reduces manual labor intensity, adapts to the demand of current large-scale nucleic acid detection, when the product is operated, the product needs to be carried, and the roller needs to be opened or closed, which needs frequent manual operation and cannot be automatically operated, so that the work efficiency is not high. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model provides an automatic uncovering material loading equipment. The movement of the first cylinder can combine the opening rod and the hook together, make the opening rod rotate, and make the hook automatically rotate, separate from the clamping groove, automatically open or close the opening on the surface of the roller, control the rotation of the roller, make the opening rotate at the same time, put the product into the roller, and the roller is provided with a contact sensor. The contact sensor controls the orientation of the roller, so that the subsequent uncovering device can be accurately aligned with the opening, the robot can automatically grab the product and place it on the conveyor belt, thereby automatically performing a series of operations, reducing manual operation, improving work efficiency, and solving the problem that the product needs to be carried and the roller needs to be opened or closed during operation, which requires frequent manual operation and cannot be automatically operated, so that the work efficiency is not high.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: an automatic lid-opening and feeding device, including an empty box conveyor belt, a robot is provided at one end of the empty box conveyor belt, a product conveying device is provided on the front of the robot, a processing device is provided at the end of the product conveying device away from the empty box conveyor belt, a lid-opening device is provided on one side of the processing device, and a shell is provided on the side of the robot away from the empty box conveyor belt.

[0007] The opening device includes a horizontal plate, a first cylinder is provided on one side of the horizontal plate, a push plate is provided between the horizontal plate and the first cylinder, the push plate has a U-shaped cross-section, a rotating rod is provided on the side of the horizontal plate away from the push plate, there are three rotating rods, the three rotating rods are arranged horizontally and collinearly, the rotating rods pass through the horizontal plate and are in contact with the horizontal plate, a second cylinder is provided on the side of the horizontal plate away from the first cylinder, a moving rod is provided on one side of the second cylinder, an adjusting rod is provided at the end of the moving rod away from the second cylinder, and the bottom end of the adjusting rod is movably connected to the moving rod, and a toggle rod is provided at the end of each rotating rod near the first cylinder.

[0008] The processing device includes a supporting housing, inside which a roller is disposed. Large gears are fixedly disposed at both ends of the roller, with the side of the large gears away from the roller rotatably connected to the inner wall of the supporting housing. A first small gear is disposed on the top of the large gear, and a second small gear is disposed on the top of the first small gear. The first small gear meshes with both the second small gear and the large gear. A connecting plate is disposed on one side of the roller, the connecting plate having a U-shaped cross-section. Slots are disposed on both ends of the connecting plate, and a hook is disposed on one side of the connecting plate, penetrating the slots. A rotating block is disposed on the side of the connecting plate away from the roller, and a groove is disposed on the surface of the hook.

[0009] Preferably, each of the rotating rods has a locking block fixedly provided at the end away from the horizontal plate, and an opening rod fixedly provided at the end of the locking block away from the rotating rod.

[0010] Preferably, a sliding rod is provided below the horizontal plate, and the top and bottom ends of the actuating rod are movably connected to the sliding rod and the rotating rod, respectively.

[0011] Preferably, the product conveying device includes a product conveyor belt, and both ends of the product conveyor belt are provided with adjustable rods, and the bottom end of the adjustable rods is provided with a base plate.

[0012] Preferably, the top of the base plate and the bottom of the product conveyor belt are both provided with circular blocks, and the top and bottom of the variable rod are rotatably connected to the corresponding circular blocks.

[0013] Preferably, a linear cylinder is provided at the bottom of one end of the product conveyor belt, and a support rod is provided on one side of the linear cylinder. The cross-sectional shape of the support rod is T-shaped, and the bottom plate is connected to the top of the variable rod.

[0014] Preferably, an opening is provided on one side surface of the roller, and a contact sensor is fixedly provided on the outer side of the roller.

[0015] Preferably, there are two second pinions, and a round rod is fixedly arranged between the two second pinions. A rotating gear is provided on one side of both the first pinion and the second pinion.

[0016] Preferably, there are two rotating gears, which mesh with each other, and the rotating gears are fixedly connected to the corresponding first or second pinion via a bracket.

[0017] Preferably, a motor is provided on one side of the rotating gear, and a protective shell is provided above the roller. Beneficial effects

[0018] This utility model provides an automatic lid-opening and feeding device. Compared with the prior art, it has the following advantages:

[0019] 1. This automatic lid-opening and feeding device uses the movement of the first cylinder to merge the opening rod and the hook together, causing the opening rod to rotate and the hook to rotate automatically, separating from the slot. This automatically opens or closes the opening on the roller surface and controls the rotation of the roller, allowing the opening to rotate simultaneously and enabling the product to enter the roller. The roller is equipped with a contact sensor, which controls the roller's orientation, facilitating precise alignment of the subsequent lid-opening device with the opening. The robot can automatically grab the product and place it on the conveyor belt, thus automating a series of operations, reducing manual operation, and improving work efficiency.

[0020] 2. This automatic opening and feeding device uses a second cylinder to first rotate the central rotating rod and then the central actuating rod, causing the sliding rod to move simultaneously. Since the bottom ends of all the actuating rods are rotatably connected to the sliding rod, all the actuating rods and rotating rods can rotate at the same time, which in turn drives all the locking blocks to rotate, thus improving work efficiency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the lid-opening device of this utility model;

[0023] Figure 3 This is an elevation view of the lid-opening device of this utility model;

[0024] Figure 4 This is a cross-sectional view of the processing device of this utility model;

[0025] Figure 5 This is a side view of the roller and hook of this utility model;

[0026] Figure 6 This is a perspective view of the connecting plate and the hook of this utility model;

[0027] Figure 7 This is a schematic diagram of the product conveying device of this utility model;

[0028] Figure 8 This is a side view of the support shell and roller of this utility model.

[0029] In the diagram: 1. Empty box conveyor belt; 2. Robot; 3. Product conveying device; 31. Conveyor belt; 32. Variable rod; 33. Base plate; 34. Round block; 35. Linear cylinder; 36. Support rod; 4. Processing device; 41. Support housing; 42. Roller; 43. Large gear; 44. First small gear; 45. Second small gear; 46. Connecting plate; 47. Slot; 48. Hook; 49. Rotating block; 410. Protective shell; 411. Contact sensor; 412. Round rod; 413. Rotary gear; 414. Motor; 5. Opening device; 51. Horizontal plate; 52. First cylinder; 53. Push plate; 54. Rotating rod; 55. Second cylinder; 56. Moving rod; 57. Adjusting rod; 58. Actuating rod; 59. Locking block; 510. Opening rod; 511. Sliding rod; 6. Outer shell. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figures 1-3 This utility model provides a technical solution: an automatic lid-opening and feeding device, including an empty box conveyor belt 1, a robot 2 is provided at one end of the empty box conveyor belt 1, a product conveying device 3 is provided on the front of the robot 2, a processing device 4 is provided at the end of the product conveying device 3 away from the empty box conveyor belt 1, a lid-opening device 5 is provided on one side of the processing device 4, and a shell 6 is provided on the side of the robot 2 away from the empty box conveyor belt 1.

[0032] The opening device 5 includes a horizontal plate 51. A first cylinder 52 is arranged on one side of the horizontal plate 51. A push plate 53 is arranged between the horizontal plate 51 and the first cylinder 52. The push plate 53 has a U-shaped cross-section. A rotating rod 54 is arranged on the side of the horizontal plate 51 away from the push plate 53. There are three rotating rods 54, which are arranged horizontally and collinearly. The rotating rods 54 pass through the horizontal plate 51 and are in contact with the horizontal plate 51. A second cylinder 55 is arranged on the side of the horizontal plate 51 away from the first cylinder 52. A moving rod 5 is arranged on one side of the second cylinder 55. 6. An adjusting rod 57 is provided at the end of the moving rod 56 away from the second cylinder 55, and the bottom end of the adjusting rod 57 is movably connected to the moving rod 56. A toggle rod 58 is provided at the end of each rotating rod 54 near the first cylinder 52. A locking block 59 is fixedly provided at the end of each rotating rod 54 away from the horizontal plate 51. An opening rod 510 is fixedly provided at the end of the locking block 59 away from the rotating rod 54. A sliding rod 511 is provided below the horizontal plate 51. The top and bottom ends of the toggle rod 58 are movably connected to the sliding rod 511 and the rotating rod 54, respectively.

[0033] Please see Figure 1 and 4 -6 and 8, the processing device 4 includes a support housing 41, inside which a roller 42 is disposed. Large gears 43 are fixedly disposed at both ends of the roller 42, and the side of the large gears 43 away from the roller 42 is rotatably connected to the inner wall of the support housing 41. A first small gear 44 is disposed at the top of the large gear 43, and a second small gear 45 is disposed at the top of the first small gear 44. The first small gear 44 meshes with the second small gear 45 and the large gear 43 respectively. A connecting plate 46 is disposed on one side of the roller 42. The connecting plate 46 has a U-shaped cross-section. Slots 47 are disposed on both ends of the connecting plate 46. A hook 48 is disposed on one side of the connecting plate 46, penetrating the slots 47. A rotating block 49 is disposed on the side of the connecting plate 46 away from the roller 42. A groove is disposed on the surface of the hook 48. A rotating block 49 is disposed on one side of the roller 42. The roller 42 has an opening, and a contact sensor 411 is fixedly installed on the outside of the roller 42. The contact sensor 411 is model TS-089 and has a structure including a sensitive element, a conversion element, a basic conversion circuit, and a housing 6. The sensor senses the position change of the object being measured by direct contact and converts this change into an electrical signal output. There are two second pinions 45, and a round rod 412 is fixedly installed between the two second pinions 45. A rotating gear 413 is installed on one side of both the first pinion 44 and the second pinion 45. There are two rotating gears 413, and the two rotating gears 413 mesh with each other. The rotating gears 413 are fixedly connected to the corresponding first pinion 44 or second pinion 45 through a bracket. A motor 414 is installed on one side of the rotating gear 413. A protective shell 410 is installed on the top of the roller 42.

[0034] Please seeFigure 7 The product conveying device 3 includes a product conveyor belt 31. Both ends of the product conveyor belt 31 are provided with a variable rod 32. The bottom end of the variable rod 32 is provided with a base plate 33. The top of the base plate 33 and the bottom of the product conveyor belt 31 are provided with a round block 34. The top and bottom ends of the variable rod 32 are rotatably connected to the corresponding round block 34. A linear cylinder 35 is provided at the bottom of one end of the product conveyor belt 31. A support rod 36 is provided on one side of the linear cylinder 35. The cross-sectional shape of the support rod 36 is T-shaped. The base plate 33 is connected to the top end of the variable rod 32.

[0035] During operation, robot 2 picks up the material from empty box conveyor belt 1 and places it on product conveying device 3. Product conveying device 3 transports the material, allowing it to gradually enter processing device 4. During the material movement, the first cylinder 52 in processing device 4 is used to move the horizontal plate 51, causing the locking block 59 on one side of the horizontal plate 51 to move simultaneously. This allows the locking block 59 to contact the hook 48, and the opening rod 510 fixedly connected to the locking block 59 to merge with the groove on the surface of the hook 48, facilitating subsequent operations. After merging, the second cylinder 55 is used, causing the moving rod 56 to move. Since the bottom end of the adjusting rod 57 is movably connected to the moving rod 56, The movement of the moving rod 56 causes the adjusting rod 57 and the rotating rod 54 to rotate. The rotating rod 54 passes through the horizontal plate 51 and is in contact with the horizontal plate 51, causing the rotating rod 54 to rotate. The locking block 59 and the middle actuating rod 58, which are fixedly connected to the rotating rod 54, also rotate. The bottom end of the middle actuating rod 58 is connected to the sliding rod 511. By rotating the middle actuating rod 58, the sliding rod 511 below can be moved. The sliding rod 511 is also connected to other actuating rods 58, causing all the actuating rods 58 and the rotating rod 54 to rotate, which in turn causes the locking block 59 to rotate. This causes all the locking hooks 48 to rotate, allowing the locking hooks 48 to rotate around the rotating block 49, so that the two ends of the locking hooks 48 gradually separate from the locking slots 47, facilitating subsequent operations.

[0036] Secondly, when the opening on the surface of roller 42 is opened, motor 414 is used. Since the output shaft of motor 414 is connected to a rotating gear 413, motor 414 can make one rotating gear 413 rotate, and the two rotating gears 413 mesh, causing them to rotate simultaneously. When the two rotating gears 413 rotate, since the rotating gears 413 are fixedly connected to the corresponding first pinion 44 or second pinion 45 through the bracket, the rotation of the two rotating gears 413 can make the first pinion 44 and the second pinion 45 rotate simultaneously, improving work efficiency. When the second pinion 45 rotates, the two first pinions 44 and the second pinion 45 rotate simultaneously. Two small gears 45 are fixedly connected by a round rod 412, causing the two small gears 45 to rotate simultaneously. The first small gear 44, which meshes with the second small gears 45, also rotates simultaneously. The rotation of the first small gear 44 causes the large gear 43 below to rotate simultaneously. The roller 42, which is fixedly connected to the large gear 43, rotates simultaneously. The roller 42 is equipped with a contact sensor 411, which controls the orientation of the roller 42. The opening on the surface of the roller 42 is rotated to the upper left, making it easier for the product to enter the opening through the conveyor belt 31 in the product conveying device 3 and be placed inside the roller 42. The roller 42 can be filled with three boxes of products.

[0037] After filling, the roller 42 continues to rotate, ensuring that the opening on the surface of the roller 42 remains on the upper right and aligned with the cover opening device 5. Then, the operating hook 48 of the cover opening device 5 merges with the slot 47, and the opening is blocked by the connecting plate 46. Then, the linear cylinder 35 is used to rotate the top of the circular block 34 and the top of the moving rod 32. Since the top and bottom of the moving rod 32 are rotatably connected to the corresponding circular block 34, the moving rod 32 can gradually change from a vertical state to a horizontal state. The horizontal state of the moving rod 32 allows the upper conveyor belt 31 to gradually move downward, and the linear cylinder 35 moves downward at the same time, facilitating subsequent operations.

[0038] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

Claims

1. An automatic uncovering and loading apparatus comprising a blank container conveyor (1), characterized in that: One end of the empty box conveying belt (1) is provided with a robot (2), the front of the robot (2) is provided with a product conveying device (3), the product conveying device (3) is provided with a processing device (4) away from one end of the empty box conveying belt (1), one side of the processing device (4) is provided with an uncapping device (5), and one side of the robot (2) away from the empty box conveying belt (1) is provided with a shell (6). The uncapping device (5) comprises a horizontal plate (51), one side of the horizontal plate (51) is provided with a first air cylinder (52), a push plate (53) is arranged between the horizontal plate (51) and the first air cylinder (52), the push plate (53) is U-shaped in cross section, one side of the horizontal plate (51) away from the push plate (53) is provided with a rotating rod (54), the number of the rotating rod (54) is three, the three rotating rods (54) are arranged horizontally and collinearly, the rotating rod (54) penetrates through the horizontal plate (51) and is in contact with the horizontal plate (51), one side of the horizontal plate (51) away from the first air cylinder (52) is provided with a second air cylinder (55), one side of the second air cylinder (55) is provided with a moving rod (56), one end of the moving rod (56) away from the second air cylinder (55) is provided with an adjusting rod (57), and the bottom end of the adjusting rod (57) is movably connected with the moving rod (56), and one end of each rotating rod (54) close to the first air cylinder (52) is provided with a poking rod (58). The processing device (4) comprises a supporting shell (41), the inside of the supporting shell (41) is provided with a roller (42), both ends of the roller (42) are fixedly provided with large gears (43), one side of the large gear (43) away from the roller (42) is rotatably connected with the inner wall of the supporting shell (41), the top of the large gear (43) is provided with a first pinion (44), the top of the first pinion (44) is provided with a second pinion (45), the first pinion (44) is meshed with the second pinion (45) and the large gear (43) respectively, one side of the roller (42) is provided with a connecting plate (46), the connecting plate (46) is U-shaped in cross section, both end surfaces of the connecting plate (46) are provided with clamping grooves (47), one side of the connecting plate (46) is provided with a clamping hook (48), the clamping hook (48) penetrates through the clamping groove (47), one side of the connecting plate (46) away from the roller (42) is provided with a rotating block (49), and the surface of the clamping hook (48) is provided with a groove.

2. The automatic uncapping and feeding apparatus according to claim 1, characterized in that: One end of each rotating rod (54) away from the horizontal plate (51) is fixedly provided with a clamping block (59), and one end of the clamping block (59) away from the rotating rod (54) is fixedly provided with an uncapping rod (510).

3. The automatic uncapping and feeding apparatus according to claim 1, characterized in that: The bottom of the horizontal plate (51) is provided with a sliding rod (511), and the top end and the bottom end of the poking rod (58) are movably connected with the sliding rod (511) and the rotating rod (54) respectively.

4. The automatic uncapping and feeding apparatus according to claim 1, characterized in that: The product conveying device (3) comprises a product conveying belt (31), the bottom of both ends of the product conveying belt (31) is provided with a variable rod (32), and the bottom end of the variable rod (32) is provided with a bottom plate (33).

5. An automatic decap and loading apparatus according to claim 4, wherein: The top of the bottom plate (33) and the bottom of the product conveying belt (31) are provided with round blocks (34), and the top end and the bottom end of the variable rod (32) are rotationally connected with corresponding round blocks (34).

6. An automatic decap and loading apparatus according to claim 4, wherein: The bottom of one end of the product conveying belt (31) is provided with a linear air cylinder (35), one side of the linear air cylinder (35) is provided with a supporting rod (36), the cross-sectional shape of the supporting rod (36) is T-shaped, and the bottom plate (33) is connected with the top end of the variable rod (32).

7. The automatic uncapping and feeding apparatus according to claim 1, characterized in that: One side surface of the roller (42) is provided with an opening, and the outer side of the roller (42) is fixedly provided with a contact sensor (411).

8. The automatic uncapping and feeding apparatus according to claim 1, characterized in that: The number of the second pinions (45) is two, and the two second pinions (45) are fixedly provided with a round rod (412) therebetween, one side of the first pinion (44) and the second pinion (45) is provided with a rotating gear (413).

9. An automatic decap and feed apparatus according to claim 8, wherein: The number of the rotating gears (413) is two, the two rotating gears (413) are meshed, and the rotating gears (413) are fixedly connected with corresponding first pinions (44) or second pinions (45) through supports.

10. The automatic decap and feed apparatus of claim 8, wherein: One side of the rotating gear (413) is provided with a motor (414), and the top of the roller (42) is provided with a protective shell (410).

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