Automatic tray placing device for lead-acid battery tray loading

Abstract

The utility model discloses an automatic tray placing device for lead-acid battery tray loading, which comprises a rack, the rack is provided with a fixing frame, a tray placing device, a tray loading device, a tray loading device, a tray loading device and a tray loading device, the tray discharging mechanism is arranged below the fixing frame, and the tray discharging mechanism is used for moving the trays out of the fixing frame; and the tray pushing mechanism can push the trays which are loaded with the batteries to the next working procedure. The device has the beneficial effects that manual operation is not needed, the automation degree is high, and the processing and production efficiency can be effectively improved.

Description

Technical Field

[0001] This utility model relates to the technical field of lead-acid battery processing, and in particular to an automatic tray placement device for lead-acid battery loading. Background Technology

[0002] Lead-acid batteries are devices that directly convert chemical energy into electrical energy. They are designed for rechargeability, achieving recharging through a reversible chemical reaction. They are a type of battery, belonging to the category of secondary batteries. Their working principle is as follows: during charging, external electrical energy regenerates the internal active materials, storing electrical energy as chemical energy. When discharging is needed, the chemical energy is converted back into electrical energy for output. After the power source is removed, it returns to its pre-discharge state, forming a chemical battery. Rechargeable batteries can be repeatedly charged and discharged; a battery is a battery pack composed of one or more individual cells.

[0003] In the processing of lead-acid batteries, the acid-adding operation is a crucial step in ensuring battery quality. After acid addition, the batteries need to be placed on a tray for transport to the next process for convenient subsequent operations. Currently, the placement of trays in the battery loading process is mostly done manually, which is time-consuming and labor-intensive, resulting in low automation and low production efficiency. Utility Model Content

[0004] This invention aims to overcome the shortcomings of existing technologies that rely on manual handling, have low automation, and low production efficiency. It provides an automatic tray-loading device for lead-acid batteries that requires no manual operation, has a high degree of automation, and high production efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an automatic tray-laying device for lead-acid battery loading, comprising a frame, on which are mounted the following:

[0006] A mounting bracket for storing trays;

[0007] A tray ejection mechanism, located below a fixed frame, is used to remove a tray from the fixed frame.

[0008] A tray-pushing mechanism that can push the tray with the completed battery loading to the next process.

[0009] This device includes a frame with a fixed frame mounted on it for storing trays. A tray ejection mechanism, located below the fixed frame, pushes the trays out of the fixed frame to hold batteries transferred from the clamping mechanism. A tray pusher mechanism is also mounted on the frame to push the full trays to the next process step, completing the battery transfer. In this system, the lowering and moving of the trays requires no manual operation, resulting in a high degree of automation and significantly improved processing efficiency.

[0010] Preferably, a transfer platform is installed on the frame, and the fixing frame includes guide blocks and side plates mounted on the guide blocks. The guide blocks are mounted on the upper surface of the transfer platform. The frame has a transfer platform, and the fixing frame includes two parallel guide blocks that guide the movement of the pallets. The side plates are mounted on the guide blocks and limit the movement of stacked pallets, ensuring that the pallets are stored neatly.

[0011] Preferably, a telescopic cylinder five is installed on the top surface of the guide block, and the telescopic end of the telescopic cylinder five is connected to a material distribution plate for supporting the pallet. The guide block is mounted on a transfer platform, and the telescopic cylinder five is installed on its top surface. The telescopic end of the telescopic cylinder five is connected to the material distribution plate. When the telescopic cylinder five extends outward, the material distribution plate supports the pallet. When the material distribution plate retracts, the pallet placed on the fixed frame can fall onto the transfer platform, completing the material distribution of the pallet and facilitating subsequent pallet movement.

[0012] Preferably, a telescopic cylinder six is ​​connected to the upper end of the telescopic cylinder five, and a clamping block for clamping the pallet is connected to the telescopic end of the telescopic cylinder six. Specifically, the telescopic cylinder six is ​​installed on top of the telescopic cylinder five, and the clamping block is connected to the telescopic end of the telescopic cylinder six. When the telescopic cylinder six extends outward, the clamping block clamps the pallet. When the pallet needs to be dropped from the fixed frame, the clamping block clamps the pallet, the distribution plate retracts, and the unclamped pallet falls between the guide blocks. After the drop is completed, the distribution plate extends, the clamping block retracts, and the pallet falls onto the distribution plate. This process completes the pallet dropping and transfer. This structure enables autonomous pallet movement and transfer without manual operation, thereby improving automation and production efficiency.

[0013] Preferably, the transfer table is provided with several clearance slots, and the tray ejection mechanism is provided with a telescopic cylinder seven, which is installed below the transfer table. The telescopic end of the telescopic cylinder seven is connected to a tray deflector, which is placed in the clearance slot. Specifically, several clearance slots are provided on the surface of the transfer table, and the telescopic cylinder seven is installed below the transfer table and fixed to the frame. The telescopic end of the telescopic cylinder seven is connected to the tray deflector, which is placed in the clearance slot. Through the telescopic movement of the telescopic cylinder seven, the tray deflector can be driven to push the tray out from under the fixed frame, realizing the transfer of the tray. This achieves autonomous tray movement and transfer without manual operation, thereby improving automation and production efficiency.

[0014] Preferably, the pushing mechanism is equipped with a mounting plate, which is installed on the left side of the front end face of the transfer table. A telescopic cylinder eight is mounted on the mounting plate, and the telescopic end of the telescopic cylinder eight is connected to a pushing plate. Specifically, the pushing mechanism has a mounting plate installed on the front end face of the transfer table. A telescopic cylinder eight is mounted on the mounting plate, and its telescopic end is connected to the pushing plate. Simultaneously, the telescopic movement of the cylinder eight moves the pushing plate, pushing the tray containing the batteries out of the transfer table and onto the next process, completing the tray transfer operation.

[0015] Preferably, the pusher plate has pusher guide rods connected to both ends, and the mounting plate has pusher guide seats, with the pusher guide rods sleeved with the pusher guide seats. The pusher guide rods connected to the pusher plate and sleeved with the pusher guide seats on the mounting plate serve a guiding function, ensuring the stability of the pusher plate's outward pushing.

[0016] The beneficial effects of this utility model are: no manual operation is required, the degree of automation is high, and the processing and production efficiency can be effectively improved. Attached Figure Description

[0017] Figure 1 This is a three-dimensional view of the present invention;

[0018] Figure 2 This is a partial view of the fixing bracket of this utility model;

[0019] Figure 3 This is a partial view of the plate ejection mechanism of this utility model.

[0020] In the attached diagram, 1. Frame, 7. Fixing frame, 8. Dispensing mechanism, 9. Pushing mechanism, 60. Transfer table, 61. Clearing groove, 70. Guide block, 71. Side plate, 72. Telescopic cylinder five, 73. Material distribution plate, 74. Telescopic cylinder six, 75. Clamping block, 80. Telescopic cylinder seven, 81. Pallet lever, 90. Mounting plate, 91. Telescopic cylinder eight, 92. Pushing plate, 93. Pushing guide rod, 94. Pushing guide seat. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present application or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0022] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0023] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components illustrated in these embodiments do not limit the scope of this application. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0024] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this application.

[0025] Example 1, as Figure 1-3 As shown, an automatic tray placement device for lead-acid battery loading includes a frame 1, on which are mounted: a fixing frame 7 for storing trays; a tray ejection mechanism 8 located below the fixing frame 7 for removing trays from the fixing frame 7; and a tray pusher mechanism 9 for pushing the trays after battery loading to the next process.

[0026] A transfer table 60 is installed on the frame 1. The fixed frame 7 includes a guide block 70 and a side plate 71 installed on the guide block 70. The guide block 70 is installed on the upper surface of the transfer table 60.

[0027] A telescopic cylinder 72 is installed on the top surface of the guide block 70, and the telescopic end of the telescopic cylinder 72 is connected to a material distribution plate 73 for supporting the pallet.

[0028] Telescopic cylinder 72 is connected to telescopic cylinder 74 at its upper end, and the telescopic end of telescopic cylinder 74 is connected to a clamping block 75 for clamping the tray.

[0029] The transfer table 60 is provided with a plurality of clearance slots 61, and the tray dispensing mechanism 8 is provided with a telescopic cylinder 80. The telescopic cylinder 80 is installed below the transfer table 60, and the telescopic end of the telescopic cylinder 80 is connected to a tray deflector 81, which is placed in the clearance slot 61.

[0030] The pusher mechanism 9 is provided with a mounting plate 90, which is installed on the left side of the front end face of the transfer table 60. The mounting plate 90 is equipped with a telescopic cylinder 8 91, and the telescopic end of the telescopic cylinder 8 91 is connected to a pusher plate 92.

[0031] The pusher plate 92 is connected to pusher guide rods 93 at both ends, and the mounting plate 90 is provided with pusher guide seats 94, and the pusher guide rods 93 are sleeved with the pusher guide seats 94.

[0032] The working principle of this utility model is as follows: Figure 1-3As shown, this device includes a transfer table 60 mounted on the frame 1. The mounting frame 7 includes two parallel guide blocks 70, which guide the movement of the pallets. Side uprights 71 are mounted on the guide blocks 70, limiting the position of stacked pallets and ensuring neat storage. A telescopic cylinder 72 is mounted on the top surface of the guide block 70. The telescopic end of the cylinder 72 is connected to a distribution plate 73. When the cylinder 72 extends outwards, the distribution plate 73 supports the pallet. A telescopic cylinder 74 is installed on the top of the retractable cylinder 72. The telescopic end of the telescopic cylinder 74 is connected to a clamping block 75. When the telescopic cylinder 74 extends outward, the clamping block 75 clamps the pallet. When the pallet needs to be dropped from the fixed frame 7, the clamping block 75 clamps the pallet, and the material distribution plate 73 retracts, allowing the unclamped pallet to fall between the guide blocks 70. After the drop is completed, the material distribution plate 73 extends, and the clamping block 75 retracts, allowing the pallet to fall onto the material distribution plate 73. The pallet is dropped and transferred in sequence. This structure enables the pallet to move and transfer autonomously without manual operation, thereby improving automation and production efficiency.

[0033] The transfer table 60 has several clearance slots 61. A telescopic cylinder 80 is installed on the tray ejection mechanism 8, mounted below the transfer table 60 and fixed to the frame 1. The telescopic end of the cylinder 80 is connected to a tray deflector 81, which is placed within the clearance slots 61. The telescopic movement of the cylinder 80 drives the tray deflector 81 to push the tray out from below the fixed frame 7, thus transferring the tray and enabling autonomous tray movement without manual operation, thereby improving automation and production efficiency.

[0034] The pusher mechanism 9 is equipped with a mounting plate 90, which is installed on the front end of the transfer table 60. A telescopic cylinder 91 is installed on the mounting plate 90. The telescopic end of the telescopic cylinder 91 is connected to the pusher plate 92. The telescopic movement of the telescopic cylinder 91 can drive the pusher plate 92 to move, pushing the tray containing the battery out of the transfer table 60 and pushing it to the next process, thus completing the tray transfer operation. At the same time, a pusher guide rod 93 is connected to the pusher plate 92. The pusher guide rod 93 is sleeved with the pusher guide seat 94 on the mounting plate 90. This structure plays a guiding role and ensures the stability of the pusher plate 92 when pushing outward.

[0035] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic tray placing device for lead-acid battery tray loading, comprising a frame (1), characterized in that, The rack (1) is provided with: A fixing frame (7) for storing the tray; A tray discharging mechanism (8) arranged below the fixing frame (7), which is used to move the tray out of the fixing frame (7); A tray pushing mechanism (9) which can push the tray with completed battery tray to the next process.

2. The automatic tray placing device for lead-acid battery tray assembling according to claim 1, characterized in that, The rack (1) is provided with a transfer table (60), the fixing frame (7) includes a guide block (70) and a side stand (71) installed on the guide block (70), and the guide block (70) is installed on the upper surface of the transfer table (60).

3. The automatic tray placing device for lead-acid battery tray assembling according to claim 2, characterized in that, The top surface of the guide block (70) is provided with a telescopic cylinder five (72), and the telescopic end of the telescopic cylinder five (72) is connected with a distribution plate (73) for supporting the tray.

4. The automatic tray placing device for lead-acid battery tray assembling according to claim 3, characterized in that, The upper end of the telescopic cylinder five (72) is connected with a telescopic cylinder six (74), and the telescopic end of the telescopic cylinder six (74) is connected with a clamping block (75) for clamping the tray.

5. The automatic tray placing device for lead-acid battery tray assembling according to claim 2, characterized in that, The transfer table (60) is provided with a plurality of accommodation grooves (61), the tray discharging mechanism (8) is provided with a telescopic cylinder seven (80), the telescopic cylinder seven (80) is installed below the transfer table (60), the telescopic end of the telescopic cylinder seven (80) is connected with a tray shifting plate (81), and the tray shifting plate (81) is arranged in the accommodation groove (61).

6. The automatic tray placing device for lead-acid battery tray assembling according to claim 1, characterized in that, The tray pushing mechanism (9) is provided with a mounting stand (90), the mounting stand (90) is installed on the left side of the front end surface of the transfer table (60), the mounting stand (90) is provided with a telescopic cylinder eight (91), the telescopic end of the telescopic cylinder eight (91) is connected with a pushing plate (92).

7. The automatic tray placing device for lead-acid battery tray assembling according to claim 6, characterized in that, The two ends of the pushing plate (92) are connected with a pushing guide rod (93), the mounting stand (90) is provided with a pushing guide seat (94), and the pushing guide rod (93) is sleeved with the pushing guide seat (94).

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