Winding device for PVC edge band processing

By designing four equidistantly distributed take-up reels and sliding docking plates in the PVC edge banding processing device, the problem of downtime during roll replacement is solved, enabling quick replacement without gaps, thus improving production efficiency and ease of operation.

CN224062093UActive Publication Date: 2026-03-31HEBEI HUAKAI TRADING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-19
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing PVC edge banding processing equipment requires a long downtime when changing rolls, resulting in low equipment efficiency.

Method used

Four equally spaced take-up reels are designed, each of which can be independently equipped with a drum. Quick docking of the sliding docking plate with the cross slot enables switching without stopping the machine. Combined with the elastic support structure and simple toggle block operation, quick disassembly and switching are achieved.

Benefits of technology

It significantly improves production efficiency, achieves windowless winding, is easy to operate, and reduces equipment maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rolling device for PVC (polyvinyl chloride) edge band processing, which belongs to the field of PVC edge band processing and comprises a base, a rolling frame is arranged at the top of the base, four fixing plates distributed at equal intervals are arranged on one side of the rolling frame, and a rolling disc is arranged between every two fixing plates. A plurality of arc-shaped supporting plates are annularly distributed on the outer portion of each winding disc at equal intervals, a deformation cavity is formed in each arc-shaped supporting plate, a fixing piece is fixedly connected to the outer portion of one arc-shaped supporting plate, an inner disc is rotationally connected to the inner portion of each fixing plate, and a cross-shaped groove is formed in each inner disc. The four winding discs distributed at equal intervals are arranged, each winding disc can be independently provided with a winding drum, after winding of the currently used winding drum is completed, the winding drum can be immediately switched to the adjacent standby winding disc through rapid butt joint of the sliding butt joint plate and the cross groove, shutdown waiting is not needed, and the production efficiency is remarkably improved.
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Description

Technical Field

[0001] This utility model belongs to the field of PVC edge banding processing technology, specifically relating to a winding device for PVC edge banding processing. Background Technology

[0002] Edge banding is a material used to protect, decorate, and beautify the cross-section of furniture boards. It can make a piece of furniture show clear wood grain and colorful overall effect. PVC edge banding is mainly made of polyvinyl chloride, with the addition of plasticizers and other components to enhance its heat resistance, toughness, ductility, etc. PVC edge banding is easy to mold, recyclable, and reusable.

[0003] For example, CN 211110319 U discloses a winding device for processing PVC edge banding strips. Although the design of the rotating shaft and the hole allows for quick replacement of the roll, thus greatly improving the winding efficiency, the process of changing the roll requires a long downtime and a long window period, which reduces the working efficiency of the equipment. Therefore, this utility model provides a winding device for processing PVC edge banding strips. Utility Model Content

[0004] The purpose of this invention is to provide a winding device for processing PVC edge banding strips, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a winding device for processing PVC edge banding strips, comprising a base, a winding frame on the top of the base, four equally spaced fixing plates on one side of the winding frame, and a winding reel between every two fixing plates, and multiple arc-shaped support plates equally spaced around the outside of each winding reel.

[0006] In a preferred embodiment, each of the arc-shaped support plates has a deformation cavity inside, and a fixing piece is fixedly connected to the outside of one of the arc-shaped support plates.

[0007] In a preferred embodiment, each of the fixed plates is rotatably connected to an inner plate, and the inner plate has a cross groove inside.

[0008] In a preferred embodiment, a docking sleeve is provided at the center of both sides of the take-up reel, and a sliding docking plate is slidably connected inside each docking sleeve.

[0009] In a preferred embodiment, the sliding docking plate is provided with a spring on the side facing the winding reel, and a cross protrusion adapted to the cross groove is provided on the side of the sliding docking plate facing the inner plate, and the cross protrusion penetrates and extends to the outside of the docking sleeve. An extension actuating block is fixedly connected to one side of the sliding docking plate, and the extension actuating block extends to the outside of the docking sleeve.

[0010] In a preferred embodiment, a winding motor is fixedly connected to one side of the fixed plate, and the output shaft of the winding motor is fixedly connected to the inner disc inside the fixed plate.

[0011] In a preferred embodiment, the top of the winding frame is provided with a guide roller, and the bottom of the base is provided with a mounting part.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This PVC edge banding processing winding device features four equally spaced winding reels, each capable of independently mounting a roll. Once the currently used roll is wound up, it can be quickly switched to an adjacent spare winding reel via a sliding docking plate and a cross slot, eliminating the need for machine downtime and significantly improving production efficiency.

[0014] This PVC edge banding processing winding device features a sliding docking plate pre-pressed by a spring. Its cross protrusion can be quickly inserted into the cross groove of the inner disc to achieve power transmission between the winding reel and the motor. The docking can be disengaged by extending the outer lever, facilitating quick disassembly or switching of the winding reel and making operation simple.

[0015] This PVC edge banding processing winding device features an arc-shaped support plate that can accommodate rolls of different diameters, a deformation cavity that provides elastic support to ensure the roll is firmly fixed and avoids deformation, and a fixing plate for fixing the starting end of the edge banding to prevent slippage during the initial winding process. Attached Figure Description

[0016] Figure 1 This is a front view of the structure of this utility model;

[0017] Figure 2 This is a side view of the structure of this utility model;

[0018] Figure 3 This is a partial cross-sectional view of the structure of this utility model;

[0019] Figure 4 for Figure 3 Enlarged diagram of point A.

[0020] In the diagram: 1. Base; 101. Mounting part; 102. Rewinding frame; 2. Guide roller; 3. Fixing plate; 301. Inner disc; 302. Cross groove; 4. Rewinding reel; 401. Arc-shaped support plate; 402. Fixing piece; 403. Connecting sleeve; 404. Sliding connecting plate; 405. Spring; 406. Extension actuating block; 5. Rewinding motor. Detailed Implementation

[0021] The present invention will be further described below with reference to the embodiments.

[0022] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0023] Please see Figure 1-4 This utility model provides a winding device for processing PVC edge banding strips, including a base 1, a winding frame 102 on the top of the base 1, four equally spaced fixing plates 3 on one side of the winding frame 102, and a winding reel 4 between every two fixing plates 3. Multiple arc-shaped support plates 401 are equally spaced and arranged in a ring on the outside of each winding reel 4. Each arc-shaped support plate 401 has a deformation cavity inside. A fixing piece 402 is fixedly connected to the outside of one of the arc-shaped support plates 401. A guide roller 2 is provided on the top of the winding frame 102, and an installation part 101 is provided on the bottom of the base 1.

[0024] The base 1 is installed on the winding end of the PVC edge banding processing equipment via the mounting part 101 at the bottom. One end of the processed PVC edge banding is conveyed to the outside of the winding reel 4, which is furthest from the motor, via the guide roller 2. The PVC edge banding roll is placed on the arc-shaped support plate 401 of the target winding reel 4. The starting end of the edge banding is fixed by the fixing plate 402. The deformation cavity of the arc-shaped support plate 401 provides elastic support, adapts to different roll diameters, and ensures clamping force. The winding reel 4 is pushed so that the cross protrusions of the sliding docking plates 404 on both sides are inserted into the cross grooves 302 of the inner plate 301 of the fixing plate 3. The spring 405 presses the sliding docking plates 404 to ensure that the cross protrusions and the cross grooves 302 are tightly engaged, realizing power transmission and starting the winding motor 5 to realize the winding of the PVC edge banding.

[0025] In this embodiment, an inner disk 301 is rotatably connected inside each fixed plate 3. A cross groove 302 is provided inside the inner disk 301. A docking sleeve 403 is provided at the center of both sides of the take-up reel 4. A sliding docking plate 404 is slidably connected inside each docking sleeve 403. A spring 405 is provided on the side of the sliding docking plate 404 facing the take-up reel 4. A cross protrusion adapted to the cross groove 302 is provided on the side of the sliding docking plate 404 facing the inner disk 301. The cross protrusion penetrates and extends to the outside of the docking sleeve 403. An extension actuating block 406 is fixedly connected to one side of the sliding docking plate 404. The extension actuating block 406 extends to the outside of the docking sleeve 403. A take-up motor 5 is fixedly connected to one side of one fixed plate 3. The output shaft of the take-up motor 5 is fixedly connected to the inner disk 301 inside the fixed plate 3.

[0026] Once the current roll is fully wound, the outer extension actuation block 406 causes the cross protrusion of the sliding docking plate 404 to disengage from the cross groove 302 of the inner disc 301. The sealing strip moves laterally, aligning the cross protrusion of the adjacent winding disc 4 with the cross groove 302 of the next set of inner discs 301. The extension actuation block 406 is then released to complete the automatic docking, thereby enabling winding without gaps and greatly improving work efficiency.

[0027] The four-station take-up reel 4 is designed to support alternating operations. When switching, simply move the extended toggle block 406 and move the take-up frame 102 laterally without stopping the machine, thus improving production efficiency. It flexibly adapts to different roll sizes, avoiding deformation or slippage caused by traditional clamps. The rigid transmission prevents slippage, and the docking / separation operation only requires one hand to move, saving time and effort. The mechanical structure enables quick roll changing without the need for complex sensors or control systems, making maintenance simple and cost-effective. The mounting part 101 facilitates equipment fixation and is compatible with existing production lines.

[0028] It should be noted in the above scheme that when winding up the PVC edge banding strip, it is necessary to start winding from the winding reel 4, which is furthest from the winding motor 5.

[0029] The working principle and usage process of this utility model are as follows: First, one end of the processed PVC edge banding strip is conveyed to the outside of the take-up reel 4, which is furthest from the motor, via the guide roller 2. The roll of the PVC edge banding strip is then placed on the arc-shaped support plate 401 of the target take-up reel 4. The starting end of the edge banding strip is fixed by the fixing plate 402. The deformation cavity of the arc-shaped support plate 401 provides elastic support, adapts to different roll diameters, and ensures clamping force. The take-up reel 4 is pushed so that the cross protrusions of the sliding docking plates 404 on both sides are inserted into the cross grooves 302 of the inner plate 301 of the fixing plate 3. The spring 4... 05. Press the sliding docking plate 404 to ensure that the cross protrusion and the cross groove 302 are tightly engaged, so that the power transmission can start the winding motor 5 to wind up the PVC edge banding strip. After the current roll is full, the outer extension actuating block 406 is pushed to make the cross protrusion of the sliding docking plate 404 disengage from the cross groove 302 of the inner plate 301. The edge banding strip is moved laterally to align the cross protrusion of the adjacent winding reel 4 with the cross groove 302 of the next set of inner plates 301. Release the extension actuating block 406 to complete the automatic docking, thereby achieving winding without gaps and greatly improving work efficiency.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A winding device for PVC edge strip processing, comprising a base (1), characterized in that: The top of the base (1) is provided with a winding frame (102), one side of the winding frame (102) is provided with four equidistant fixed plates (3), and one winding disc (4) is arranged between every two fixed plates (3), the winding disc (4) is used for winding PVC edge strips, and a plurality of arc-shaped supporting plates (401) are arranged on the outside of each winding disc (4) in equidistant annular distribution.

2. The winding device for PVC edge strip processing according to claim 1, characterized in that: The inside of each arc-shaped supporting plate (401) is provided with a deformation cavity, and the outside of one of the arc-shaped supporting plates (401) is fixedly connected with a fixed sheet (402).

3. The winding device for PVC edge strip processing according to claim 1, characterized in that: The inside of each fixed plate (3) is rotatably connected with an inner disc (301), and the inside of the inner disc (301) is provided with a cross groove (302).

4. The winding device for PVC edge strip processing according to claim 3, characterized in that: The center of the two sides of the winding disc (4) is provided with a butt joint sleeve (403), and the inside of each butt joint sleeve (403) is slidably connected with a sliding butt joint plate (404).

5. The winding device for PVC edge strip processing according to claim 4, characterized in that: The side of the sliding butt joint plate (404) facing the winding disc (4) is provided with a spring (405), one side of the sliding butt joint plate (404) facing the inner disc (301) is provided with a cross convex that is matched with the cross groove (302), and the cross convex penetrates and extends to the outside of the butt joint sleeve (403), one side of the sliding butt joint plate (404) is fixedly connected with an extension knob (406), and the extension knob (406) extends to the outside of the butt joint sleeve (403).

6. The winding device for PVC edge strip processing according to claim 5, characterized in that: One end of the fixed plate (3) is fixedly connected with a winding motor (5), and the output shaft of the winding motor (5) is fixedly connected with the inner disc (301) in the fixed plate (3).

7. The winding device for PVC edge strip processing according to claim 1, characterized in that: The top of the winding frame (102) is provided with a guide roller (2), and the bottom of the base (1) is provided with a mounting portion (101).

Citation Information

Patent Citations

  • Winding device for processing PVC edge band

    CN211110319U