Filling equipment for wire drawing lubricant production
By using staggered feeding and discharging conveyor belts and cylinder pusher plate structures, the problem of low filling efficiency in existing equipment has been solved, enabling the timely arrival of the next batch of filling barrels during the filling process and improving the filling efficiency of stringing lubricant.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2026-03-31
AI Technical Summary
Existing wire drawing lubricant filling equipment requires the conveyor belt to wait for multiple filling barrels to arrive before filling when using multi-filling head filling equipment, and the filling barrels need to be removed after filling, resulting in low processing efficiency.
The feeding conveyor belt and the discharging conveyor belt are staggered and combined with a cylinder and push plate structure to prepare the next batch of filling barrels during the filling process. The cylinder drives the push plate and baffle to ensure that filling and conveying are carried out synchronously, shortening the conveying cycle.
It improves the filling efficiency of wire drawing lubricant, ensures that the next batch of filling barrels can keep up in time during the filling process, shortens the conveying cycle, and improves the overall processing efficiency.
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Figure CN224062421U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to filling equipment technical field, specifically is a kind of filling equipment for wire drawing lubricant production. BACKGROUND
[0002] Wire drawing lubricator is applied to lubricant when wire drawing, it mainly plays lubricating effect in the process of wire drawing, reduce friction, prevent the adhesion of metal on die wall, to reduce energy consumption and temperature rise, prolong the service life of die, and ensure the surface quality of product. The existing wire drawing lubricant needs to be filled after preparation, so filling equipment is needed.
[0003] When filling the existing wire drawing lubricant, the filling barrels are generally conveyed to the filling position by a conveying belt, and then a filling head is started to be inserted into the barrel for filling. In order to improve the filling efficiency, multiple filling heads are used to fill multiple filling barrels simultaneously. However, in actual use of the above-mentioned conveying and filling equipment, the applicant found that before simultaneous filling by multiple filling heads, the conveying belt needs to wait for multiple filling barrels to be conveyed into position, and then filling can be carried out. After filling, the filled filling barrels need to be removed and the next batch of filling barrels needs to be moved into position before filling can be carried out. The conveying cycle of the entire filling equipment is long, affecting the processing efficiency. In order to solve the above-mentioned problems, a filling equipment for wire drawing lubricant production is proposed. SUMMARY
[0004] The purpose of the utility model is to solve the above-mentioned problems and provide a filling equipment for wire drawing lubricant production.
[0005] The technical solution adopted by the utility model is as follows: a filling equipment for wire drawing lubricant production, comprising a chassis, a feeding conveying belt, a discharging conveying belt and a filling mechanism are installed on the chassis, the feeding conveying belt and the discharging conveying belt are arranged side by side in a staggered manner, and the conveying surface of the discharging conveying belt is slightly lower than the conveying surface of the feeding conveying belt, the filling mechanism is arranged at the feeding side of the discharging conveying belt.
[0006] A plurality of supporting plates are arranged side by side at the discharging side of the feeding conveying belt, the supporting plates are fixedly installed on the chassis, a cylinder one is fixedly connected to the supporting plate, an L-shaped push plate is fixedly connected to the piston rod of the cylinder one, a cylinder two is fixedly connected to the L-shaped push plate, and a side baffle is fixedly connected to the piston rod of the cylinder two.
[0007] In a preferred embodiment, a guide rod one is fixedly connected to the L-shaped push plate, and the guide rod one is slidingly connected to the supporting plate.
[0008] In a preferred embodiment, a sliding block is fixedly connected to the side baffle, and a guide rail is fixedly connected to the L-shaped push plate, and the guide rail is slidingly connected to the sliding block.
[0009] In a preferred embodiment, the perfusion mechanism comprises a door-shaped vertical frame fixedly installed on the base frame, a gas cylinder three fixedly connected to the top of the door-shaped vertical frame, a lifting plate fixedly connected to the bottom of the piston rod of the gas cylinder three, a fixed frame fixedly installed on the lifting plate, and a plurality of perfusion heads fixedly installed on the fixed frame and connected with the pumping mechanism of the wire drawing lubricant through the conveying pipe.
[0010] In a preferred embodiment, sliding guide rods two are fixedly connected to the two sides of the lifting plate, the upper ends of the guide rods two are fixedly connected to the door-shaped vertical frame, and the lower ends of the guide rods two are fixedly installed on the base frame.
[0011] In a preferred embodiment, the upper part of the feeding conveying belt is provided with two guide plates one, and the guide plate one close to the side of the discharging conveying belt is shorter than the guide plate one away from the side of the discharging conveying belt.
[0012] In a preferred embodiment, the upper part of the discharging conveying belt is provided with two guide plates two, and the guide plate two close to the side of the feeding conveying belt is shorter than the guide plate two away from the side of the feeding conveying belt.
[0013] In summary, due to the adoption of the above technical scheme, the beneficial effects of the present application are:
[0014] 1. In the present application, the feeding conveying belt and the discharging conveying belt cooperate with the starting pushing structure to separate and prepare the next batch of filling barrels during the filling process, so that the next batch of filling barrels can follow in time after the previous batch of filling is completed, thereby shortening the conveying rhythm and improving the filling efficiency of the wire drawing lubricant. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present application;
[0016] Figure 2 It is a schematic diagram of the front view structure of the present application;
[0017] Figure 3 It is a schematic diagram of the top view structure in the present application.
[0018] Marked in the figure: 1-base frame, 2-feeding conveying belt, 3-discharging conveying belt, 4-perfusion mechanism, 5-branch plate, 6-gas cylinder one, 7-L-shaped push plate, 8-gas cylinder two, 9-side baffle, 10-guide rod one, 11-sliding block, 12-guide rail, 13-door-shaped vertical frame, 14-gas cylinder three, 15-lifting plate, 16-fixed frame, 17-perfusion head, 18-guide rod two, 19-guide plate one, 20-guide plate two. DETAILED DESCRIPTION
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below in conjunction with the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0020] The following will combine Figures 1-3 A detailed description is provided of a filling device for producing wire drawing lubricant according to an embodiment of this utility model.
[0021] Example:
[0022] This utility model provides a filling device for producing wire-drawing lubricant, see reference. Figures 1 to 3 As shown, the structure includes a base frame 1, on which are mounted a feeding conveyor belt 2, a discharging conveyor belt 3, and a filling mechanism 4. The feeding conveyor belt 2 and the discharging conveyor belt 3 are arranged side-by-side in a staggered manner, with the conveying surface of the discharging conveyor belt 3 slightly lower than that of the feeding conveyor belt 2. The filling mechanism 4 is located on the feeding side of the discharging conveyor belt 3, and multiple support plates 5 are arranged side-by-side on the discharging side of the feeding conveyor belt 2. The support plates 5 are fixedly mounted on the base frame 1, and a cylinder 6 is fixedly connected to each support plate 5. An L-shaped push plate 7 is fixedly connected to the piston rod of cylinder 6, and a cylinder 8 is fixedly connected to the L-shaped push plate 7. A side baffle 9 is fixedly connected to the piston rod of cylinder 8. This structure uses the feeding conveyor belt 3 to transport the drawing lubricant filling barrel to the pushing position. At this time, cylinders 8 on the corresponding support plates 5 are activated sequentially from right to left, causing the side baffles 9 to extend, thereby blocking the filling process. The cylinder is first activated, then cylinder 6 drives the L-shaped push plate 7 to move, thus pushing the batch of filling barrels onto the discharge conveyor belt 3. Then, the filling mechanism 4 is activated to fill the batch of filling barrels with stringing lubricant. At the same time, cylinder 6 and cylinder 8 are quickly activated to retract, thus returning the L-shaped push plate 7 and the side baffle 9 to their original positions. Thus, during filling, the feeding conveyor belt 2 can transport the filling barrels to the L-shaped push plate 7 and the side baffle 9. After the previous batch of filling barrels is finished, the discharge conveyor belt 3 is activated to move the filled barrels out of the filling position. Then, the discharge conveyor belt 3 is stopped, and the next batch of filling barrels is pushed onto the discharge conveyor belt 3 for filling. The entire structure prepares the next batch of filling barrels during the filling process, so that when the previous batch is finished, the next batch of filling barrels can follow in time, thereby shortening the conveying cycle and improving the filling efficiency of stringing lubricant.
[0023] It should be noted that: the above feeding conveyor belt 2 and discharging conveyor belt 3 are conveying devices well known in the art, and the structures are the same, mainly including driving motor, main conveying roller, slave conveying roller, conveying belt and several supporting rollers, the above driving motor is installed on the chassis 1, the main conveying roller, the slave conveying roller and the supporting roller are all rotatably installed on the chassis 1, then the conveying belt is sleeved on the main conveying roller and the slave conveying roller, and the application does not improve the feeding conveyor belt 2 and the discharging conveyor belt 3, so it will not be introduced here.
[0024] Reference Figures 1 to 3 As shown, the L-shaped push plate 7 is fixedly connected with a guide rod 10, and the guide rod 10 is slidably connected with the supporting plate 5. This structure uses the guide rod 10 to guide the movement of the L-shaped push plate 7.
[0025] Reference Figures 1 to 3 As shown, the side baffle 9 is fixedly connected with a sliding block 11, and the L-shaped push plate 7 is fixedly connected with a guide rail 12, and the guide rail 12 is slidably connected with the sliding block 11. This structure uses the sliding block 11 and the guide rail 12 to guide the movement of the side baffle 9.
[0026] Reference Figures 1 to 3 As shown, the perfusion mechanism 4 includes a door-shaped vertical frame 13, which is fixedly installed on the chassis 1. The top of the door-shaped vertical frame 13 is fixedly connected with a cylinder 14, the bottom of the piston rod of the cylinder 14 is fixedly connected with a lifting plate 15, the lifting plate 15 is fixedly installed with a fixed frame 16, and a plurality of perfusion heads 17 are fixedly installed on the fixed frame 16. The perfusion head 17 is connected with the pumping mechanism of the wire drawing lubricant through the conveying pipe. When the filling barrel is pushed to the filling position, the cylinder 14 is started to drive the fixed frame 16 on the lifting plate 15 to move downward, so as to drive the filling head 17 to move downward and extend into the perfusion barrel, and then the pumping mechanism is started to convey the wire drawing lubricant into the filling barrel through the filling head 17.
[0027] It should be noted that: the pumping mechanism connected with the perfusion head 17 is a device well known in the art, which mainly quantitatively conveys the wire drawing lubricant through the metering pump cooperating with the conveying pipe, so as to realize quantitative filling, and the application does not improve the pumping mechanism, so it will not be introduced here.
[0028] Reference Figures 1 to 3 As shown, the lifting plate 15 is slidably connected with a guide rod 18 at both sides, the upper end of the guide rod 18 is fixedly connected with the door-shaped vertical frame 13, and the lower end of the guide rod 18 is fixedly installed on the chassis 1. This structure uses the guide rod 18 to guide the movement of the lifting plate 15.
[0029] Reference Figures 1 to 3As shown, the upper part of the feeding conveying belt 2 is provided with two guide plates 19, and the guide plate 19 close to the side of the discharging conveying belt 3 is shorter than the guide plate 19 away from the side of the discharging conveying belt 3, and this structure uses the guide plate 19 to guide the conveying of the wire drawing lubricant filling barrel on the feeding conveying belt 2.
[0030] Reference Figures 1 to 3 As shown, the upper part of the discharging conveying belt 3 is provided with two guide plates 20, and the guide plate 20 close to the side of the feeding conveying belt 2 is shorter than the guide plate 20 away from the side of the feeding conveying belt 2, and this structure uses the guide plate 20 to guide the conveying of the wire drawing lubricant filling barrel on the discharging conveying belt 3.
[0031] The implementation principle of the filling equipment for wire drawing lubricant production in the embodiment is as follows: in use, the feeding conveying belt 3 is used to convey the wire drawing lubricant filling barrel to the pushing position, at this time, the air cylinder 8 on the corresponding support plate 5 is started from right to left in sequence to drive the side baffle 9 to extend, so as to block the filling barrel in sequence, and then the air cylinder 1 6 is started to drive the L-shaped pushing plate 7 to move, so as to push the filling barrel to move to the discharging conveying belt 3 at the same time, and then the filling mechanism 4 is started to fill the wire drawing lubricant into the filling barrel, and the air cylinder 1 6 and the air cylinder 8 are quickly started to retract, so as to make the L-shaped pushing plate 7 and the side baffle 9 return to the original position, so that the feeding conveying belt 2 can convey the filling barrel to the L-shaped pushing plate 7 and the side baffle 9 during filling, and then when the filling of the previous batch of filling barrels is completed, the discharging conveying belt 3 is started to move the filled filling barrels out of the filling position, and then the discharging conveying belt 3 is stopped, and then the next batch of filling barrels is pushed to the discharging conveying belt 3 for filling, and the whole structure separates and prepares the next batch of filling barrels during the filling process, so that the next batch of filling barrels can follow in time when the filling of the previous batch is completed, so as to shorten the conveying rhythm and improve the filling efficiency of the wire drawing lubricant.
[0032] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A filling device for the production of wire drawing lubricants, comprising a chassis (1), characterized in that: The bottom frame (1) is provided with a feeding conveyor belt (2), a discharging conveyor belt (3) and a pouring mechanism (4), the feeding conveyor belt (2) is staggered and arranged side by side with the discharging conveyor belt (3), and the conveying surface of the discharging conveyor belt (3) is slightly lower than the conveying surface of the feeding conveyor belt (2), and the pouring mechanism (4) is arranged at the feeding side of the discharging conveyor belt (3); A plurality of supporting plates (5) are arranged side by side at the discharging side of the feeding conveyor belt (2), the supporting plates (5) are fixedly installed on the bottom frame (1), a cylinder one (6) is fixedly connected to the supporting plate (5), an L-shaped push plate (7) is fixedly connected to the piston rod of the cylinder one (6), a cylinder two (8) is fixedly connected to the L-shaped push plate (7), and a side baffle (9) is fixedly connected to the piston rod of the cylinder two (8).
2. A filling apparatus for producing a wire drawing lubricant according to claim 1, characterized in that: The L-shaped push plate (7) is fixedly connected with a guide rod one (10), and the guide rod one (10) is slidably connected with the supporting plate (5).
3. A filling apparatus for producing a wire drawing lubricant according to claim 1, characterized in that: The side baffle (9) is fixedly connected with a sliding block (11), and the L-shaped push plate (7) is fixedly connected with a guide rail (12), and the guide rail (12) is slidably connected with the sliding block (11).
4. A filling apparatus for producing a wire drawing lubricant according to claim 1, characterized in that: The pouring mechanism (4) comprises a door-shaped vertical frame (13), the door-shaped vertical frame (13) is fixedly installed on the bottom frame (1), a cylinder three (14) is fixedly connected to the top of the door-shaped vertical frame (13), a lifting plate (15) is fixedly connected to the bottom of the piston rod of the cylinder three (14), a fixed frame (16) is fixedly installed on the lifting plate (15), a plurality of pouring heads (17) are fixedly installed on the fixed frame (16), and the pouring heads (17) are connected with a pumping mechanism of the wire drawing lubricant through a conveying pipe.
5. A filling apparatus for producing a drawing lubricant according to claim 4, characterized in that: The lifting plate (15) is slidably connected with a guide rod two (18) on both sides, the upper end of the guide rod two (18) is fixedly connected to the door-shaped vertical frame (13), and the lower end of the guide rod two (18) is fixedly installed on the bottom frame (1).
6. A filling apparatus for producing a wire drawing lubricant according to claim 1, characterized in that: The upper part of the feeding conveyor belt (2) is provided with two guide plates one (19), and the guide plate one (19) close to the side of the discharging conveyor belt (3) is shorter than the guide plate one (19) away from the side of the discharging conveyor belt (3).
7. A filling apparatus for producing a drawing lubricant according to claim 1, characterized in that: The upper part of the discharging conveyor belt (3) is provided with two guide plates two (20), and the guide plate two (20) close to the side of the feeding conveyor belt (2) is shorter than the guide plate two (20) away from the side of the feeding conveyor belt (2).