Single-station hot bending forming machine

By designing a single-station hot bending forming machine, the automated loading, unloading, and cooling of samples were achieved, solving the problem of wasted resources in multi-station machines and reducing costs and time consumption.

CN224062666UActive Publication Date: 2026-03-31GUANGDONG FENGTAI INTELLIGENT EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-30
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing multi-station hot bending forming machines waste resources and take a long time when making samples, which increases production costs.

Method used

Design a single-station hot bending forming machine, including forming components, inlet and outlet mold platforms, cooling box and pushing device, to realize the automated loading and unloading and cooling of samples, reducing equipment space occupation and resource waste.

Benefits of technology

It shortens sample preparation time, reduces costs, saves machine resources, and is suitable for rapid production of single samples.

✦ Generated by Eureka AI based on patent content.

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Abstract

A single-station hot bending forming machine comprises a machine frame, a forming assembly is arranged on the machine frame, and a die inlet and outlet platform plate is arranged on one side of the forming assembly. The forming assembly comprises a forming furnace body, and a first mold inlet and outlet is formed in the side, close to the mold inlet and outlet platform plate, of the forming furnace body. A discharge pushing device is arranged on one side, opposite to the inlet and outlet of the first mold, of the forming furnace body; a furnace inlet pushing device is arranged on one side, opposite to the first mold inlet / outlet, of the mold inlet / outlet platform; an upper forming assembly is arranged at the top of the forming furnace body; a lower forming assembly corresponding to the upper forming assembly is arranged at the bottom in the forming furnace body; according to the scheme, a sample needing to be manufactured is placed on the in-out mold platform plate, the in-furnace pushing device and the out-furnace pushing device are used for controlling the sample to enter and exit from the forming furnace body, and therefore manufacturing of the sample is completed; the whole device is relatively small in occupied space, one operator can complete manufacturing of a single sample, a machine with multiple stations does not need to be used, machine resources are saved, and cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of glass processing technology, specifically to a single-station hot bending forming machine. Background Technology

[0002] A glass hot bending machine is a device used to process glass workpieces into various shapes as needed. In order to produce high-quality glass products, people have designed and manufactured various types of hot bending forming machines. The hot bending glass production process includes steps such as heating, forming, and cooling. The glass hot bending machine integrates these steps into one machine, saving labor costs.

[0003] A simplified version of a fully automatic glass hot bending forming machine is disclosed in patent document CN220642904U. The machine includes a base on which a feeding mechanism, a forming assembly, and a cooling section are sequentially arranged. The forming assembly includes a main furnace cavity, within which a preheating section, a forming section, and a slow cooling section are sequentially arranged. The preheating section includes preheating units, including end preheating units and middle preheating units. The cooling assembly includes a cooling cavity, with an upper cooling plate lifting device on the top plate of the cooling cavity. An upper cooling plate is located at the bottom of the upper cooling plate lifting device. In this design, the middle preheating unit maintains a fixed height during operation and does not undergo lifting or lowering motion. The upper cooling plate in the cooling assembly also adopts a fixed height, replacing the existing structure that uses a single actuator to control the lifting and lowering of the upper cooling plate. These two measures effectively reduce manufacturing costs and simplify the machine structure.

[0004] However, the aforementioned machine consists of multiple workstations. Sometimes, it is necessary to make samples during production. If a single sample is made using this machine, it takes a long time, consumes a lot of electricity, wastes machine resources, and increases production costs. Summary of the Invention

[0005] The present invention aims to solve the technical problem of resource waste when using existing machines to produce samples.

[0006] To solve the above-mentioned technical problems, this utility model provides a single-station hot bending forming machine, including a frame, a forming component on the frame, and an inlet / outlet platform component for supporting the mold on one side of the forming component; the forming component includes a forming furnace body, with a first mold inlet / outlet on the side of the forming furnace body near the inlet / outlet platform component; an inlet pushing device is provided on the side of the inlet / outlet platform component to push the mold on the inlet / outlet platform component into the forming furnace body; an outlet pushing device is provided on the frame or the forming furnace body to push the mold inside the forming furnace body onto the inlet / outlet platform component; the forming component also includes a lower forming component located at the bottom of the forming furnace body; and an upper forming component corresponding to the lower forming component is provided at the top of the forming furnace body. A cooling box assembly is provided above the inlet / outlet platform component; the cooling box assembly includes a cooling box body that communicates with the forming furnace body, a second mold inlet / outlet is provided on the side of the cooling box body adjacent to the first mold inlet / outlet, a liftable cooling component is provided at the top of the cooling box body; and an outlet pushing device is provided on the side of the cooling box body opposite to the second mold inlet / outlet.

[0007] This scheme places the sample to be produced on the mold entry and exit platform. The sample enters and exits the molding furnace through the furnace entry and exit pushing devices. After exiting the furnace, the sample first enters the cooling box and is cooled by the cooling components. Then, the cooled sample is pushed out of the cooling box by the box exit pushing components, thus completing the sample production. The entire device occupies relatively little space, does not require the use of machines with multiple workstations, saves time and machine resources, and reduces costs. Attached Figure Description

[0008] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0009] Figure 2 This is a front view of an embodiment of the present utility model;

[0010] Figure 3 This is a schematic diagram of the molding component in an embodiment of the present utility model;

[0011] Figure 4 This is a schematic diagram of the molding component after one side of the furnace wall has been removed in an embodiment of this utility model;

[0012] Figure 5 This is a schematic diagram of the cooling box assembly and the inlet / outlet mold platform plate in an embodiment of this utility model;

[0013] Figure 6 This is a side view of the cooling box assembly and the inlet / outlet mold platform plate according to an embodiment of the present utility model;

[0014] Figure 7 for Figure 6 Sectional view of plane AA;

[0015] Figure 8 for Figure 6 Sectional view of the BB plane. Detailed Implementation

[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0017] like Figures 1 to 6 As shown, a single-station hot bending forming machine includes a frame 1, a forming component 2 on the frame 1, and an inlet / outlet platform component 3 for supporting the mold on one side of the forming component 2. The forming component 2 includes a forming furnace body 21, and a first mold inlet / outlet 211 is provided on the side of the forming furnace body 21 near the inlet / outlet platform component 3. An inlet pushing device 23 for pushing the mold on the inlet / outlet platform component 3 into the forming furnace body 21 is provided on one side of the inlet / outlet platform component 3. An outlet pushing device 22 for pushing the mold in the forming furnace body 21 onto the inlet / outlet platform component 3 is provided on the frame 1 or the forming furnace body 21. The forming component 2 also includes a lower forming component 25 located at the bottom of the forming furnace body 21. An upper forming component 24 corresponding to the lower forming component 25 is provided on the top of the forming furnace body 21.

[0018] During the manufacturing process, the workpiece sample requiring hot bending is pushed into the forming furnace body 21 by the furnace inlet pushing device 23. At this time, the first inlet and outlet door plate 26 is raised by the first door plate cylinder 27. After the sample enters the forming furnace body 21, the first door plate cylinder 27 lowers the first inlet and outlet door plate 26, so that the forming furnace body 21 is in a closed state. The sample is hot-bent by the cooperation of the upper forming component 24 and the lower forming component 25. After the sample in the forming furnace body 21 is hot-bent, the first door plate cylinder 27 raises the first inlet and outlet door plate 26, and the furnace outlet pushing device 22 pushes the sample out of the forming furnace body 21. In this embodiment, both the furnace outlet pushing device 22 and the furnace inlet pushing device 23 are controlled by cylinders. The cylinder push rod is connected to a push block, which pushes the mold 6.

[0019] like Figures 5 to 6 In this embodiment, a cooling box assembly 4 is provided above the mold entry and exit platform assembly 3; the cooling box assembly 4 includes a cooling box 41, which is connected to the molding furnace body 21. A second mold entry and exit 411 is provided on the side of the cooling box 41 adjacent to the first mold entry and exit 211. A second entry and exit door plate 45 is provided at the second mold entry and exit 411. A second door plate cylinder 44 is connected above the second entry and exit door plate 45, and the lifting and lowering of the second entry and exit door plate 45 is controlled by the second door plate cylinder 44.

[0020] A liftable cooling assembly 42 is provided on the top of the cooling box 41; the cooling assembly 42 includes a cold water plate 421, which is located inside the cooling box 41. The cold water plate 421 has a first water inlet 4211 and a first water outlet 4212. The first water outlet 4212 of the first water inlet 4211 extends out of the cooling box 41 and is connected to a water pipe. A cooling cylinder is also provided on the cooling box 41. The push rod of the cooling cylinder extends into the cooling box 41 and is connected to the cold water plate 421.

[0021] The sample that has undergone hot bending treatment in the molding furnace body 21 is pushed into the cooling box 41 by the furnace pusher 22. The cold water plate 421 located at the top of the box is lowered by the cooling cylinder. At this time, the cold water plate 421 is attached to the mold 6. Since water is injected into the channel of the cold water plate 421 through the first water inlet 4211 through the water pipe and then discharged from the first water outlet 4212, the liquid in the cold water plate 421 is always kept at a low temperature. The liquid in the cold water plate 421 cools the mold 6.

[0022] like Figures 7 to 8 As shown, in this embodiment, a first cooling passage 412 is provided in the wall of the cooling box 41, and a second water inlet 4121 and a second water outlet 4122 are provided at both ends of the first cooling passage 412. A second cooling passage 36 is provided in the part of the mold platform assembly 3 located inside the cooling box 41, and a third water inlet 361 and a third water outlet 362 are provided at both ends of the second cooling passage 36. When the mold 6 in the molding furnace 21 is pushed into the cooling box 41, the high temperature of the mold 6 will heat the air inside the cooling box 41. The hot air inside the box comes into contact with the box wall, and the liquid in the first cooling passage 412 is continuously replaced by the second water inlet 4121 and the second water outlet 4122 inside the box wall. In this process, the liquid in the first cooling passage exchanges heat with the hot air inside the cooling box 41 through the cooling box 41, thereby cooling the air inside the cooling box.

[0023] Meanwhile, the mold entry and exit platform assembly 3 includes an mold entry and exit platform 30. The portion of the mold entry and exit platform 30 located inside the cooling box 41 is provided with a second cooling passage 36. Through the third water inlet 361 and the third water outlet 362, the water in the second cooling passage 36 is kept at a low temperature. Since the mold entry and exit platform 30 is in contact with the bottom of the mold 6, the bottom of the mold 6 is cooled. As the liquid flows continuously in the passage, the temperature of the mold entry and exit platform 30 is kept within a constant range, which increases the cooling effect on the mold 6.

[0024] An entry mold pusher block 31 is provided on the entry mold platform 30, and a pusher block through slot 32 is provided on the entry mold platform 30. An entry mold cylinder 33 is provided at the bottom of the entry mold platform 30. The entry mold pusher block 31 is connected to a cylinder connecting block 34, which passes through the pusher block through slot 32 and is connected to the entry mold cylinder 33. A guide plate 35 is also provided on the entry mold platform 30. An exit mold pushing device 43 is provided on the side of the cooling box 41 opposite to the second mold inlet and outlet 411. The entry mold pusher block 31 and the exit mold pushing device 43 are controlled by cylinders to realize automated operation and reduce manual operation costs.

[0025] like Figures 1 to 2 As shown, a first viewing window 212 is provided on both sides of the furnace wall adjacent to the first mold inlet and outlet 211 on the molding furnace body 21, through which the internal condition of the molding furnace body 21 can be observed; a second viewing window 413 is provided on the top of the cooling box 41, through which the internal condition of the cooling box 41 can be observed; during the molding and cooling processes, the mold 6 is in a closed state, and the first viewing window 212 and the second viewing window 413 facilitate the operator to observe the specific condition of the sample in the closed environment, thereby deciding on the next operation.

[0026] In this embodiment, protective covers 5 are provided above the furnace discharge pushing device 22, the furnace infeed pushing device 23, and the box discharge pushing device 43; the protective covers 5 prevent bumps and collisions, thereby avoiding damage to the furnace discharge pushing device 22, the furnace infeed pushing device 23, and the box discharge pushing device 43.

[0027] In this embodiment, an overall control system is provided in the frame 1, and an operating platform 11 is provided on the frame 1. The operating platform 11 is connected to the control system in the frame 1. The operator only needs to input instructions through the operating platform 11 to operate the whole machine through the control system, which facilitates the operation of the staff.

[0028] The above structure places the sample to be made on the mold entry and exit platform 30. The sample enters and exits the molding furnace 21 through the furnace entry push device 23 and the furnace exit push device 22. After exiting the furnace, the sample first enters the cooling box 41 and is cooled by the cooling component 42. Then, the cooled sample is pushed out of the cooling box 41 by the box exit push device 43, thus completing the sample making. The whole device occupies relatively little space, and one operator can complete the making of a single sample. It does not require the use of a machine with multiple workstations, saving machine resources, shortening the sample making time, and reducing costs.

Claims

1. A single station hot bending machine comprising a frame (1), characterized in that: A forming assembly (2) is arranged on the rack (1), and a mold loading and unloading platform assembly (3) for loading and unloading molds is arranged on one side of the forming assembly (2); The forming assembly (2) comprises a forming furnace body (21), a first mold inlet and outlet (211) is arranged on one side of the forming furnace body (21) close to the mold loading and unloading platform assembly (3); an inlet furnace pushing device (23) is arranged on one side of the mold loading and unloading platform assembly (3) to push the mold on the mold loading and unloading platform assembly (3) into the forming furnace body (21); an outlet furnace pushing device (22) is arranged on the rack (1) or the forming furnace body (21) to push the mold in the forming furnace body (21) to the mold loading and unloading platform assembly (3); The forming assembly (2) further comprises a forming lower assembly (25) arranged at the bottom of the forming furnace body (21); a forming upper assembly (24) corresponding to the forming lower assembly (25) is arranged at the top of the forming furnace body (21).

2. The single station hot bending machine according to claim 1, characterized in that: A cooling box assembly (4) is arranged above the mold loading and unloading platform assembly (3); the cooling box assembly (4) comprises a cooling box (41), the cooling box (41) is communicated with the forming furnace body (21), a second mold inlet and outlet (411) is arranged on one side of the cooling box (41) adjacent to the first mold inlet and outlet (211), a cooling assembly (42) is arranged on the top of the cooling box (41) and can be lifted; an outlet box pushing device (43) is arranged on one side of the cooling box (41) opposite to the second mold inlet and outlet (411).

3. The single station hot bending machine according to claim 2, characterized in that: The cooling assembly (42) comprises a cold water plate (421), the cold water plate (421) is arranged in the cooling box (41), the cold water plate (421) has a first water inlet (4211) and a first water outlet (4212), the first water inlet (4211) and the first water outlet (4212) of the cold water plate (421) extend out of the cooling box (41) and are connected with water pipes, a cooling cylinder is further arranged on the cooling box (41), and a pushing rod of the cooling cylinder extends into the cooling box (41) and is connected with the cold water plate (421).

4. The single station hot bending machine of claim 3, wherein: A first cooling passage (412) is arranged in the wall of the cooling box (41), and a second water inlet (4121) and a second water outlet (4122) are arranged at two ends of the first cooling passage (412).

5. The single station hot bending machine of claim 1, wherein: The mold loading and unloading platform assembly (3) comprises a mold loading and unloading platform (30), a mold loading pushing block (31) is arranged on the mold loading and unloading platform (30), a pushing block through slot (32) is arranged on the mold loading and unloading platform (30), a mold loading cylinder (33) is arranged at the bottom of the mold loading and unloading platform assembly (3), the mold loading pushing block (31) is connected with a cylinder connecting block (34), the cylinder connecting block (34) passes through the pushing block through slot (32) and is connected with the mold loading cylinder (33); a guide plate (35) is further arranged on the mold loading and unloading platform (30).

6. The single station hot bending machine of claim 5, wherein: A second cooling passage (36) is arranged in the mold loading and unloading platform (30), and a third water inlet (361) and a third water outlet (362) are arranged at two ends of the second cooling passage (36).

7. The single station hot bending machine of claim 1, wherein: First visual windows (212) are arranged on both sides of the first mold inlet and outlet (211) on the forming furnace body (21), and the inside of the forming furnace body (21) can be observed through the first visual windows (212); a first inlet and outlet door plate (26) is arranged at the first mold inlet and outlet (211), and a first door plate air cylinder (27) is connected above the first inlet and outlet door plate (26), and the first inlet and outlet door plate (26) is controlled to rise and fall through the first door plate air cylinder (27).

8. The single station hot bending machine of claim 2, wherein: A second visual window (413) is arranged on the top of the cooling box body (41), and the inside of the cooling box body (41) can be observed through the second visual window (413).

9. The single station hot bending machine of claim 2, wherein: A second inlet and outlet door plate (45) is arranged at the second mold inlet and outlet (411), and a second door plate air cylinder (44) is connected above the second inlet and outlet door plate (45), and the second inlet and outlet door plate (45) is controlled to rise and fall through the second door plate air cylinder (44).

10. The single station hot bending machine of claim 2, wherein: Protective hoods (5) are arranged above the furnace outlet pushing device (22), the furnace inlet pushing device (23) and the box outlet pushing device (43).