Water-cooling strengthening type bolt heat treatment furnace

Abstract

The utility model relates to the related technical field of bolt heat treatment, and provides a water-cooling strengthening type bolt heat treatment furnace which comprises a platform and a shell, the shell is arranged on the platform, heating pipes are installed between the platform and the interior of the shell, a feeding and discharging assembly is arranged on the platform, and a switch assembly is arranged outside the shell. The receiving box is arranged on the side surface of the platform, the water-cooling discharging assembly is arranged in the receiving box, the feeding and discharging assembly comprises a transmission groove, the transmission groove is formed in the surface of the platform, a pair of sliding rails are arranged in the transmission groove, a driving lead screw is installed in the transmission groove, and a pair of moving seats are connected to the driving lead screw and the sliding rails. And one moving seat is rotationally connected with a material frame through a pin shaft. By means of the technical scheme, the technical problems that in the prior art, bolts are manually carried in and out of a heat treatment furnace, procedures are tedious, a large amount of manpower and time cost is consumed, and many potential safety hazards exist are solved.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the technical field of bolt heat treatment, and more specifically, to a water-cooled, strengthened bolt heat treatment furnace. Background Technology

[0002] In the bolt manufacturing industry, heat treatment is a crucial process that determines the quality and performance of bolts. Traditional water-cooled, strengthened bolt heat treatment furnaces rely heavily on manual operation in the loading and unloading process. Manually handling bolts in and out of the heat treatment furnace is not only cumbersome and time-consuming, but also poses numerous safety hazards.

[0003] Due to the extremely high internal temperature of the heat treatment furnace, operators are at risk of burns from the high temperatures during frequent loading and unloading, posing a serious threat to their personal safety. Furthermore, manual operation makes it difficult to guarantee the accuracy and consistency of each loading and unloading operation, resulting in uneven heating of the bolts, large fluctuations in product quality, and a persistently high defect rate. At the same time, manual operation is inefficient and cannot meet the demands of large-scale, high-efficiency modern production. With the continuous growth of the bolt market demand, developing a water-cooled, strengthened bolt heat treatment furnace that can solve the problems of manual loading and unloading and achieve safe and efficient loading and unloading has become a crucial breakthrough urgently needed by the industry.

[0004] Therefore, improvements have been made to address the aforementioned issues. Utility Model Content

[0005] To overcome the above-mentioned defects, the embodiments of this disclosure provide a water-cooled enhanced bolt heat treatment furnace, which solves the technical problem that the manual handling of bolts in and out of the heat treatment furnace in the prior art is not only cumbersome and consumes a lot of manpower and time costs, but also poses many safety hazards.

[0006] According to one aspect, at least one embodiment of this disclosure provides a water-cooled, strengthened bolt heat treatment furnace, comprising:

[0007] Platform and housing, the housing being disposed on the platform;

[0008] The system includes several heating elements and a feeding / discharging assembly. The heating elements are installed between the platform and the interior of the outer shell, and the feeding / discharging assembly is disposed on the platform.

[0009] A switch assembly, the switch assembly being disposed outside the housing;

[0010] The receiving box and the water-cooled discharge assembly are provided, wherein the receiving box is disposed on the side surface of the platform and the water-cooled discharge assembly is disposed in the receiving box;

[0011] The feeding and discharging assembly includes a transmission groove, which is formed on the surface of the platform. A pair of slide rails are provided in the transmission groove, and a drive screw is installed in the transmission groove. A pair of movable seats are connected to the drive screw and the slide rails, and a material rack is rotatably connected to one of the movable seats via a pin.

[0012] As a further technical solution, several material racks are provided, and the material racks are fixedly connected to each other. A baffle is rotatably connected to one side of the material rack through a pin, and both the baffle and the side surface of the material rack are provided with mesh holes.

[0013] As a further technical solution, a telescopic cylinder is installed on another of the movable seats, and a bracket is connected to the output end of the telescopic cylinder. A pair of sleeves are provided at the bottom of one of the material racks, and both ends of the bracket are movably embedded in the sleeves.

[0014] As a further technical solution, the water-cooled discharge assembly includes an outer pipe, which is disposed on the outer surface of the receiving box. The receiving box is rotatably connected to the inner side of the outer pipe, and a separation hole is provided at the bottom of the outer pipe.

[0015] As a further technical solution, a bottom cover is provided at the bottom of the outer pipe, a drain pipe is provided at the lower end of the bottom cover, a water pump is provided on the outer surface of the receiving box, the output end of the water pump is connected to the inside of the receiving box, a second cylinder is provided on the outside of the receiving box, and a sealing cover is provided at the output end of the second cylinder.

[0016] As a further technical solution, the switch assembly includes a pair of guide rods, both of which are fixed to the side surface of the housing. Door panels are slidably fitted onto each guide rod, and the door panels are fixedly connected to each other. A third cylinder is provided on one side of the housing, and the output end of the third cylinder is connected to the door panel.

[0017] As a further technical solution, the inner surface of the receiving box is an inclined structural surface.

[0018] As a further technical solution, a sealing plate is provided on one of the side surfaces of the movable seat, and the sealing plate is located on the same surface as the platform.

[0019] As a further technical solution, the door panel is sealed and bonded to the outer shell and the platform surface.

[0020] As a further technical solution, the telescopic cylinder can control the material rack to rotate upward by 45°.

[0021] The beneficial effects of the embodiments disclosed herein are as follows:

[0022] 1. The beneficial effects of the feeding and discharging components in this disclosure are that the drive screw, slide rail and moving seat work together to achieve precise movement of the material rack, which facilitates the entry and exit of bolts from the heat treatment furnace. Multiple mutually fixed material racks with mesh baffles are conducive to heat transfer and facilitate material discharge. The design of telescopic cylinder and bracket can tilt the material rack at 45° to ensure that the bolts are completely discharged, improve discharge efficiency and avoid safety risks caused by manual operation.

[0023] 2. In this disclosure, the beneficial effect of the water-cooled discharge assembly is that the water pump draws cooling water into the receiving box to quickly cool down the heat-treated bolts. The spiral auger and the separation hole work together to separate water from the bolts while conveying them. The bottom cover and drain pipe discharge wastewater in a timely manner, ensuring the normal operation of the equipment, effectively improving the bolt cooling effect, and ensuring product quality.

[0024] 3. In this disclosure, the beneficial effect of the switch assembly is that the guide rod provides stable support for the lifting and lowering of the door panel, the third cylinder precisely controls the opening and closing of the door panel, and the door panel is sealed and fitted with the outer shell and platform. During heat treatment, heat loss is effectively reduced, heat treatment efficiency is improved, and energy consumption is reduced. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0026] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;

[0027] Figure 2 This is an isometric drawing of the present disclosure;

[0028] Figure 3 This is another isometric view of the present disclosure;

[0029] Figure 4 This is an isometric sectional view of the present disclosure;

[0030] Figure 5 This is another isometric view of the present disclosure;

[0031] Figure 6 Appendix to this disclosure Figure 3 Enlarged view of part A in the middle;

[0032] In the diagram: 1. Platform; 2. Outer shell; 3. Heating tube; 4. Receiving box; 5. Feeding / discharging assembly; 5-1. Transmission groove; 5-2. Slide rail; 5-3. Drive screw; 5-4. Moving seat; 5-5. Material rack; 5-6. Baffle; 5-7. Mesh; 5-8. Telescopic cylinder; 5-9. Bracket; 5-10. Sleeve; 6. Water-cooled discharge assembly; 6-1. External pipe; 6-2. Spiral auger; 6-3. Separation hole; 6-4. Bottom cover; 6-5. Drain pipe; 6-6. Water pump; 6-7. Second cylinder; 6-8. Sealing cover; 7. Switch assembly; 7-1. Guide rod; 7-2. Door panel; 7-3. Third cylinder; 8. Sealing plate. Detailed Implementation

[0033] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0034] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0035] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0036] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0037] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0038] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0039] like Figures 1-6 As shown, it illustrates a water-cooled, strengthened bolt heat treatment furnace according to an embodiment of the present disclosure, comprising:

[0040] Platform 1 and outer shell 2, with outer shell 2 mounted on platform 1;

[0041] Several heating tubes 3 and feeding / discharging components 5 are provided. The heating tubes 3 are installed between the platform 1 and the outer shell 2. The feeding / discharging components 5 are set on the platform 1.

[0042] Switch assembly 7 is disposed outside the housing 2;

[0043] The receiving box 4 and the water-cooled discharge assembly 6 are provided. The receiving box 4 is located on the side surface of the platform 1, and the water-cooled discharge assembly 6 is located in the receiving box 4.

[0044] The feeding / discharging assembly 5 includes a transmission groove 5-1, which is formed on the surface of the platform 1. A pair of slide rails 5-2 are provided in the transmission groove 5-1. A drive screw 5-3 is installed in the transmission groove 5-1. A pair of movable seats 5-4 are connected to the drive screw 5-3 and the slide rails 5-2. A material rack 5-5 is rotatably connected to one of the movable seats 5-4 via a pin. Several material racks 5-5 are provided and are fixedly connected to each other. A baffle 5-6 is rotatably connected to one side of the material rack 5-5 via a pin. Mesh holes 5-7 are opened on the side surfaces of both the baffle 5-6 and the material rack 5-5. A telescopic cylinder 5-8 is installed on the other movable seat 5-4. A bracket 5-9 is connected to the output end of the telescopic cylinder 5-8. A pair of sleeves 5-10 are provided at the bottom of one of the material racks 5-5. Both ends of the bracket 5-9 are movably embedded in the sleeves 5-10.

[0045] In some examples, during the heat treatment process of bolts, a feeding / discharging assembly 5 is designed to ensure precise feeding and smooth discharge of bolts into the heat treatment furnace. This assembly includes a transmission groove 5-1 formed on the surface of a platform 1. A pair of slide rails 5-2 are installed within the transmission groove 5-1 to support the smooth sliding of the moving seats 5-4. A drive screw 5-3 is installed within the transmission groove 5-1 and its rotation is controlled by a motor. The pair of moving seats 5-4 are connected to the drive screw 5-3 and the slide rails 5-2 respectively. When the drive screw 5-3 rotates, the moving seats 5-4 can move precisely in a straight line along the slide rails 5-2 within the transmission groove 5-1. A material rack 5-5 is rotatably connected to one of the moving seats 5-4 via a pin, and multiple material racks 5-5 are fixedly connected to each other to form a bolt storage system. The container and the material rack 5-5 are also connected to a baffle 5-6 by a pin on one side. The side where the baffle 5-6 is located is the discharge point. Both the material rack 5-5 and the baffle 5-6 have mesh holes 5-7 on their surfaces. These mesh holes 5-7 help with heat transfer. The telescopic cylinder 5-8 installed on another moving seat 5-4 has its output end connected to the bracket 5-9. A pair of sleeves 5-10 are set at the bottom of one of the material racks 5-5. The two ends of the bracket 5-9 can be movably embedded in the sleeves 5-10 to form a transmission structure. When the bracket 5-9 is raised, it will push the material rack 5-5 upward, causing the material rack 5-5 to tilt. At the same time, the bracket 5-9 will slide in the sleeves 5-10. With the change of angle of the material rack 5-5, the bolt will knock open the baffle 5-6 through the tilt angle and roll down.

[0046] like Figures 1-6 As shown, this embodiment proposes a water-cooled discharge assembly 6 including an outer pipe 6-1, which is disposed on the outer surface of the receiving box 4. A spiral auger 6-2 is rotatably connected between the receiving box 4 and the outer pipe 6-1. A separation hole 6-3 is opened at the bottom of the outer pipe 6-1. A bottom cover 6-4 is provided at the bottom of the outer pipe 6-1. A drain pipe 6-5 is provided at the lower end of the bottom cover 6-4. A water pump 6-6 is provided on the outer surface of the receiving box 4. The output end of the water pump 6-6 is connected to the inside of the receiving box 4. A second cylinder 6-7 is provided on the outside of the receiving box 4. A sealing cover 6-8 is provided at the output end of the second cylinder 6-7.

[0047] In some examples, in the subsequent processing after bolt heat treatment, a water-cooled discharge assembly 6 is designed to effectively reduce the bolt temperature. This assembly includes an outer pipe 6-1 located on the outer surface of a receiving box 4, connected to the receiving box 4. A spiral auger 6-2, rotatably connected to the outer pipe 6-1 inside the receiving box 4, can be pushed outwards after the bolt has cooled. A separation hole 6-3 at the bottom of the outer pipe 6-1 separates the cooling water from the bolt. During the cooling process, water flows with the movement of the bolt to the bottom of the outer pipe 6-1 and flows downwards through the separation hole 6-3. The bottom cover 6-4 is used to collect water flowing out of the separation hole 6-3. The drain pipe 6-5 at the lower end of the bottom cover 6-4 discharges the collected water for subsequent treatment or recycling. The water pump 6-6 on the outer surface of the receiving box 4 has its output end connected to the inside of the receiving box 4. The function of the water pump 6-6 is to draw external cooling water into the receiving box 4 to cool the heat-treated bolts that have just entered the receiving box 4. The second cylinder 6-7 on the outside of the receiving box 4 has a sealing cover 6-8 at its output end. When the receiving box 4 discharges material, the sealing cover 6-8 opens and the bolts are discharged outside.

[0048] like Figures 1-6 As shown, this embodiment proposes a switch assembly 7 including a pair of guide rods 7-1, both of which are fixed to the side surface of the housing 2. Door panels 7-2 are slidably mounted on both guide rods 7-1, and the door panels 7-2 are fixedly connected to each other. A third cylinder 7-3 is provided on one side of the housing 2, and the output end of the third cylinder 7-3 is connected to the door panel 7-2.

[0049] In some examples, a switch assembly 7 is designed to achieve a sealing effect during the heat treatment process. This assembly includes a pair of guide rods 7-1 fixed on one side of the housing 2 and a third cylinder 7-3 on the other side. Door panels 7-2 are slidably connected to both guide rods 7-1. The door panels 7-2 can move vertically up and down on the guide rods 7-1. The two door panels 7-2 are fixedly connected to each other and connected to the output end of the third cylinder 7-3. The lifting and lowering of the door panels 7-2 can be controlled by the third cylinder 7-3.

[0050] For example, such as Figure 4 As shown, the inner surface of the receiving box 4 is an inclined structural surface.

[0051] In some examples, the inclined structural surface facilitates the rolling of bolts into the auger 6-2.

[0052] For example, such as Figure 4 As shown, a sealing plate 8 is provided on the side surface of one of the movable seats 5-4, and the sealing plate 8 is located on the same surface as the platform 1.

[0053] In some examples, a sealing plate 8 is provided to seal the transmission groove 5-1 to prevent heat leakage from affecting the heat treatment effect.

[0054] For example, such as Figure 4 As shown, the door panel 7-2 is sealed and bonded to the outer shell 2 and the surface of the platform 1.

[0055] In some examples, the sealed fit allows the door panel 7-2 to seal the outer shell 2 to the maximum extent, reducing heat loss and improving the heat treatment effect.

[0056] For example, such as Figure 4 As shown, the telescopic cylinder 5-8 can control the material rack 5-5 to rotate upward by 45°.

[0057] In some examples, by rotating upwards by 45°, the material rack 5-5 can be in a fully tilted state, so that no bolts remain in the material rack 5-5, allowing for full material discharge.

[0058] In actual use: Place the bolt in the material rack 5-5, start the motor of the drive screw 5-3, so that the moving seat 5-4 moves the material rack 5-5 to a suitable position in the heat treatment furnace. Close the third cylinder 7-3 of the switch assembly 7, so that the door plate 7-2 is lowered to seal the heat treatment furnace. Start the heating tube 3 to heat treat the bolt. After the heat treatment is completed, open the third cylinder 7-3 to raise the door plate 7-2. Start the drive screw 5-3 again to move the material rack 5-5 out. Start the telescopic cylinder 5-8, and the bracket 5-9 pushes the material rack 5-5 to rotate upward by 45°. The bolt falls into the receiving box 4. Start the water pump 6-6 to water cool the bolt in the receiving box 4. Start the spiral auger 6-2 to discharge the cooled bolt through the discharge pipe 6-1, and the water is discharged through the separation hole 6-3.

[0059] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A water-cooled type of bolt heat treatment furnace, characterized by, Include: Platform (1) and shell (2), the shell (2) is arranged on the platform (1); A number of heating pipes (3) and in-out components (5), the heating pipe (3) is installed between the platform (1) and the shell (2) inside, the in-out component (5) is arranged on the platform (1); Switching assembly (7), the switching assembly (7) is arranged outside the shell (2); The receiving box (4) and the water-cooled discharge assembly (6) are arranged on the side surface of the platform (1), and the water-cooled discharge assembly (6) is arranged in the receiving box (4); The in-out component (5) includes a transmission groove (5-1), the transmission groove (5-1) is opened in the surface of the platform (1), a pair of slide rails (5-2) are arranged in the transmission groove (5-1), a drive lead screw (5-3) is installed in the transmission groove (5-1), the drive lead screw (5-3) is connected with the slide rail (5-2) on a pair of moving seats (5-4), one of the moving seats (5-4) is rotatably connected with a rack (5-5) through a pin shaft.

2. The water-cooled type of heat treatment furnace for strengthening bolts according to claim 1, wherein A plurality of racks (5-5) are arranged, the racks (5-5) are fixedly connected with each other, a baffle (5-6) is rotatably connected with one side of the rack (5-5) through a pin shaft, and the baffle (5-6) and the side surface of the rack (5-5) are both provided with mesh holes (5-7).

3. The water-cooled type of heat treatment furnace for strengthening bolts according to claim 2, wherein A telescopic air cylinder (5-8) is installed on the other moving seat (5-4), a bracket (5-9) is connected with the output end of the telescopic air cylinder (5-8), a pair of sleeve frames (5-10) are arranged on the bottom of one of the racks (5-5), and the bracket (5-9) is movably embedded in the sleeve frame (5-10).

4. The water-cooled type of heat treatment furnace for strengthening bolts according to claim 1, wherein The water-cooled discharge assembly (6) includes an outer pipeline (6-1), the outer pipeline (6-1) is arranged on the outer side surface of the receiving box (4), a spiral auger (6-2) is rotatably connected with the receiving box (4) and the outer pipeline (6-1), and a separation hole (6-3) is formed in the bottom of the outer pipeline (6-1).

5. The water-cooled, intensified bolt heat treatment furnace according to claim 4, characterized in that, A bottom cover (6-4) is arranged on the bottom of the outer pipeline (6-1), a drain pipe (6-5) is arranged on the lower end of the bottom cover (6-4), a water pump (6-6) is arranged on the outer surface of the receiving box (4), the output end of the water pump (6-6) is communicated with the inside of the receiving box (4), a second air cylinder (6-7) is arranged on the outer side of the receiving box (4), and a sealing cover (6-8) is arranged on the output end of the second air cylinder (6-7).

6. The water-cooled, intensified bolt heat treatment furnace according to claim 5, characterized in that, The switching assembly (7) includes a pair of guide rods (7-1), the guide rods (7-1) are fixed on the side surface of the shell (2), door plates (7-2) are slidably connected with the guide rods (7-1), the door plates (7-2) are fixedly connected with each other, a third air cylinder (7-3) is arranged on one side of the shell (2), and the output end of the third air cylinder (7-3) is connected with the door plates (7-2).

7. The water-cooled, intensified bolt heat treatment furnace according to claim 1, characterized in that, The inner surface of the receiving box (4) is an inclined structure surface.

8. The water-cooled, intensified bolt heat treatment furnace of claim 1, wherein, One of the moving seats (5-4) is provided with a sealing plate (8) on the side surface, which is on the same surface with the platform (1).

9. The water-cooled, intensified bolt heat treatment furnace of claim 6, wherein, The door plate (7-2) is connected with the outer shell (2) and the surface of the platform (1) in a sealing and fitting manner.

10. The water-cooled, intensified bolt heat treatment furnace according to claim 3, characterized in that, The telescopic air cylinder (5-8) can control the material rack (5-5) to rotate upward by 45°.

Images