Yarn tension control device of warp knitting machine
By designing adjustment and anti-rotation mechanisms on the warp knitting machine, the problems of complex structure and slow adjustment of traditional devices are solved, realizing flexible adjustment and stable operation of yarn tension control, adapting to diverse yarn materials and knitting processes, and improving fabric quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-03-31
AI Technical Summary
Traditional warp knitting machine yarn tension control devices have complex structures that are prone to wear, slow adjustment response speeds, and are difficult to adapt to high-speed operation and yarn variety switching. Furthermore, they lack intelligent monitoring and feedback, which affects fabric quality and production efficiency.
A yarn tension control device including an adjustment mechanism and an anti-rotation mechanism was designed. The sliding platform is driven by a threaded sleeve and a threaded rod, and the yarn tension is adjusted by a spring and a rotating wheel. The device is prevented from rotating by a bevel gear and a handle, thus achieving stable operation.
It enables flexible adjustment of yarn tension, adapts to diverse yarn materials and complex weaving processes, ensures production stability, avoids the effects of rotation, and improves fabric quality and production efficiency.
Smart Images
Figure CN224063022U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of tension control devices, and in particular relates to a yarn tension control device for warp knitting machines. Background Technology
[0002] During the operation of a warp knitting machine, precise control of yarn tension plays a decisive role in product quality. Traditional warp knitting machine yarn tension control devices have many shortcomings. On the one hand, their complex mechanical structure makes them prone to wear, resulting in large tension fluctuations that seriously affect the smoothness and uniformity of the fabric. On the other hand, their adjustment response speed is slow, and they cannot adjust to the appropriate tension in time when facing high-speed operation and frequent yarn variety changes, leading to frequent problems such as yarn breakage and defects. In addition, they lack intelligent monitoring and feedback mechanisms, making it difficult to adapt to the needs of modern refined and efficient production. Therefore, it is urgent to develop a new type of warp knitting machine yarn tension control device.
[0003] However, the existing warp knitting machine yarn tension control devices are not convenient to adjust the tension control range during use, making it difficult to meet the tension control range requirements of different yarn materials and complex knitting processes. Utility Model Content
[0004] The purpose of this utility model is to provide a yarn tension control device for warp knitting machines. By setting an adjustment mechanism, it solves the problem that existing yarn tension control devices for warp knitting machines are not convenient to adjust the tension control range during use, which makes it difficult to meet the tension control range requirements of different yarn materials and complex knitting processes.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a yarn tension control device for a warp knitting machine, including a base, on which an adjustment mechanism and an anti-rotation mechanism are provided;
[0007] The adjusting mechanism includes a threaded sleeve rotatably connected to the inner wall of the base. A threaded rod is threadedly connected to the inner wall of the threaded sleeve. A sliding platform is fixedly connected to the top of the threaded rod. Two supports are fixedly connected to the top of the base. The outer wall of the sliding platform is slidably connected to the two supports. Several sliding rods are slidably connected to the inner wall of the base. The sliding rods all penetrate the sliding platform, and the outer walls of the sliding rods are slidably connected to the sliding platform. The anti-rotation mechanism includes a support three fixedly connected to the bottom of the base. A rotating shaft three is rotatably connected to the inner wall of the support three.
[0008] Furthermore, two limiting blocks are fixedly connected to the bottom of several of the sliding rods, and sliders are slidably connected to the inner walls of both brackets.
[0009] Furthermore, each of the sliding rods has a spring sleeved on its outer wall, the top of each spring is fixedly connected to two sliders, the bottom of each spring is fixedly connected to a sliding platform, the inner walls of the two sliders are rotatably connected to a rotating shaft, and the outer wall of the rotating shaft is fixedly connected to a wheel.
[0010] Furthermore, the top of the base is fixedly connected to several brackets II, and the inner walls of the several brackets II are rotatably connected to two rotating shafts II.
[0011] Furthermore, a handle is fixedly connected to the outer wall of the rotating shaft three, and bevel gears are fixedly connected to both the outer wall of the rotating shaft three and the outer wall of the threaded sleeve, with the two bevel gears meshing with each other.
[0012] Furthermore, a ring is fixedly connected to the outer wall of the rotating shaft three, and a plurality of limiting grooves are opened on the outer wall of the ring, and a sliding groove is opened inside the bracket three.
[0013] Furthermore, a second slider is slidably connected to the inner wall of the slide groove, the second slider is adapted to several limiting grooves, a second spring is fixedly connected to the bottom of the inner wall of the slide groove, and the top of the second spring is fixedly connected to the second slider.
[0014] This utility model has the following beneficial effects:
[0015] 1. By setting an adjustment mechanism, when the threaded sleeve rotates, it drives the sliding platform to slide through the threaded rod, and applies pressure to several springs, causing them to undergo elastic deformation and generate elastic force. This changes the elastic coefficient of the springs and the force required to cause them to undergo elastic deformation. After adjusting the elastic coefficient of the springs according to the type of yarn, the yarn can be wound from the bottom of the rotating shaft on the right to the top of the rotating wheel, and then out from the bottom of the rotating shaft on the left. When the tension of the yarn increases, the slider will slide downward through the rotating wheel and the rotating shaft, thereby applying pressure to the springs, causing them to undergo elastic deformation and generate elastic force. Under the action of the elastic force, the tension will be balanced, allowing the tension control amplitude to be adjusted. This ensures that the device can cope with diverse yarn materials and complex weaving processes, meeting the requirements of different yarn materials and weaving processes for tension control amplitude, thus ensuring the stability of the production process.
[0016] 2. By setting an anti-rotation mechanism, before adjustment, press down on slider two to apply pressure to spring two, causing it to undergo elastic deformation and generate elastic force. When slider two slides out of the limit groove, the handle can be turned so that the threaded sleeve can be rotated through the rotating shaft three under the interaction of the two bevel gears. After adjustment, slider two can be released. At this time, under the action of the elastic force of spring two, slider two will be locked into the corresponding limit groove, which can prevent the device from rotating due to vibration when adjustment is not needed. This avoids the situation where rotation affects the operation of the device, thus ensuring the stable operation of the device.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a partial cross-sectional view of the adjustment mechanism of this utility model;
[0021] Figure 3 This is a partial cross-sectional view of the anti-rotation mechanism of this utility model;
[0022] Figure 4 This utility model Figure 3 A magnified structural diagram of A in the middle;
[0023] Figure 5 This is a schematic diagram of the overall structure of the ring of this utility model.
[0024] The attached diagram lists the components represented by each number as follows:
[0025] 1. Base; 2. Adjustment mechanism; 201. Threaded sleeve; 202. Threaded rod; 203. Sliding platform; 204. Bracket 1; 205. Slide rod; 206. Limiting block; 207. Slider 1; 208. Spring 1; 209. Rotating shaft 1; 210. Rotating wheel; 211. Bracket 2; 212. Rotating shaft 2; 3. Anti-rotation mechanism; 301. Bracket 3; 302. Rotating shaft 3; 303. Handle; 304. Bevel gear; 305. Ring; 306. Limiting groove; 307. Slide groove; 308. Slider 2; 309. Spring 2. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1-5 As shown, this utility model is a yarn tension control device for a warp knitting machine, including a base 1, an adjustment mechanism 2 and an anti-rotation mechanism 3 on the base 1. The adjustment mechanism 2 includes a threaded sleeve 201 rotatably connected to the inner wall of the base 1, a threaded rod 202 threadedly connected to the inner wall of the threaded sleeve 201, a sliding platform 203 fixedly connected to the top of the threaded rod 202, two supports 204 fixedly connected to the top of the base 1, the outer wall of the sliding platform 203 slidably connected to the two supports 204, a plurality of sliding rods 205 slidably connected to the inner wall of the base 1, all of the sliding rods 205 penetrating the sliding platform 203, the outer walls of the sliding rods 205 slidably connected to the sliding platform 203, and two limiting blocks 206 fixedly connected to the bottom of the sliding rods 205. The inner walls of the two supports 204 are all... The device has a sliding connection with slider 207. Springs 208 are fitted onto the outer walls of several sliding rods 205. The tops of the springs 208 are fixedly connected to two sliders 207, and the bottoms of the springs 208 are fixedly connected to a sliding platform 203. A rotating shaft 209 is rotatably connected to the inner walls of the two sliders 207. A rotating wheel 210 is fixedly connected to the outer wall of the rotating shaft 209. Several supports 211 are fixedly connected to the top of the base 1. Two rotating shafts 212 are rotatably connected to the inner walls of the supports 211. By setting an adjustment mechanism 2, the tension control amplitude can be adjusted, ensuring that the device can handle diverse yarn materials and complex weaving processes, meeting the requirements of different yarn materials and weaving processes for tension control amplitude, thereby ensuring the stability of the production process.
[0028] The anti-rotation mechanism 3 includes a bracket 301 fixedly connected to the bottom of the base 1. A rotating shaft 302 is rotatably connected to the inner wall of the bracket 301. A handle 303 is fixedly connected to the outer wall of the rotating shaft 302. Bevel gears 304 are fixedly connected to both the outer wall of the rotating shaft 302 and the outer wall of the threaded sleeve 201, with the two bevel gears 304 meshing. A ring 305 is fixedly connected to the outer wall of the rotating shaft 302. Several limiting grooves 306 are provided on the outer wall of the ring 305. A sliding groove is provided inside the bracket 301. The inner wall of the groove 307 is slidably connected to a second slider 308, which is adapted to several limiting grooves 306. A second spring 309 is fixedly connected to the bottom of the inner wall of the groove 307, and the top of the second spring 309 is fixedly connected to the second slider 308. By setting an anti-rotation mechanism 3, it is possible to prevent the device from rotating due to vibration when no adjustment is needed, thus avoiding the situation where rotation affects the operation of the device and ensuring the stable operation of the device.
[0029] A specific application of this embodiment is as follows: During use, the device is installed in the corresponding position, and then the slider 2 308 is pressed down, thereby applying pressure to the spring 2 309, causing it to undergo elastic deformation and generate elastic force. When the slider 2 308 slides out of the limiting groove 306, the handle 303 can be rotated, causing it to drive the threaded sleeve 201 to rotate via the rotating shaft 302 under the interaction of the two bevel gears 304. After adjustment, the slider 2 308 can be released. At this time, under the action of the elastic force of the spring 2 309, the slider 2 308 will be locked into the corresponding limiting groove 306. When the threaded sleeve 201 rotates, it will drive the sliding platform 203 via the threaded rod 202. The yarn slides and applies pressure to several springs 208, causing them to undergo elastic deformation and generate elastic force, thereby changing the elastic coefficient of springs 208 and the force required to cause them to undergo elastic deformation. After adjusting the elastic coefficient of springs 208 according to the type of yarn, the yarn can be wound from the bottom of the rotating shaft 212 on the right side to the top of the rotating wheel 210, and then out from the bottom of the rotating shaft 212 on the left side. When the tension of the yarn increases, the slider 207 will slide downward through the rotating wheel 210 and the rotating shaft 209, thereby applying pressure to springs 208, causing them to undergo elastic deformation and generate elastic force. Under the action of this elastic force, the tension will be balanced.
[0030] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0031] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A warp knitting machine thread tension control device, characterized by: The base (1) is provided with an adjusting mechanism (2) and an anti-rotation mechanism (3); The adjusting mechanism (2) comprises a threaded sleeve (201) rotatably connected to the inner wall of the base (1), the inner wall of the threaded sleeve (201) is threadedly connected with a threaded rod (202), the top of the threaded rod (202) is fixedly connected with a sliding platform (203), the top of the base (1) is fixedly connected with two supports (204), the outer wall of the sliding platform (203) is slidably connected with the two supports (204), the inner wall of the base (1) is slidably connected with a plurality of slide rods (205), the plurality of slide rods (205) all penetrate through the sliding platform (203), the outer wall of each of the plurality of slide rods (205) is slidably connected with the sliding platform (203), and the anti-rotation mechanism (3) comprises a support (301) fixedly connected to the bottom of the base (1).
2. A warp knitting machine thread tension control device according to claim 1, wherein The bottom of each of the plurality of slide rods (205) is fixedly connected with two limiting blocks (206), and the inner wall of each of the two supports (204) is slidably connected with a sliding block (207).
3. A warp knitting machine thread tension control device according to claim 2, wherein The outer wall of each of the plurality of slide rods (205) is sleeved with a spring (208), the top of each of the plurality of springs (208) is fixedly connected with a sliding block (207), the bottom of each of the plurality of springs (208) is fixedly connected with the sliding platform (203), the inner wall of each of the two sliding blocks (207) is rotatably connected with a rotating shaft (209), and the outer wall of the rotating shaft (209) is fixedly connected with a rotating wheel (210).
4. A warp knitting machine thread tension control device according to claim 3, wherein The top of the base (1) is fixedly connected with a plurality of supports (211), and the inner wall of each of the plurality of supports (211) is rotatably connected with a rotating shaft (212).
5. A warp knitting machine thread tension control device according to claim 4, wherein The outer wall of the rotating shaft (302) is fixedly connected with a handle (303), the outer wall of the rotating shaft (302) and the outer wall of the threaded sleeve (201) are fixedly connected with a bevel gear (304), and the two bevel gears (304) are meshed.
6. A warp knitting machine thread tension control device according to claim 5, wherein The outer wall of the rotating shaft (302) is fixedly connected with a circular ring (305), a plurality of limiting grooves (306) are formed in the outer wall of the circular ring (305), and a sliding groove (307) is formed in the support (301).
7. A warp knitting machine thread tension control device according to claim 6, wherein The inner wall of the sliding groove (307) is slidably connected with a sliding block (308), the sliding block (308) is matched with the plurality of limiting grooves (306), the inner wall of the sliding groove (307) is fixedly connected with a spring (309) at the bottom, and the top of the spring (309) is fixedly connected with the sliding block (308).