Heat dissipation adjusting mechanism for LED spotlight

By combining components such as the outer shell, heat-conducting plate, and cooling fan, the problem of heat backflow in the existing LED spotlight heat dissipation adjustment mechanism is solved, enabling flexible adjustment of hot air direction and improved heat dissipation efficiency, thus adapting to complex environments.

CN224065448UActive Publication Date: 2026-03-31MEGAUNITY ENERGY (WEIHAI) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The existing LED spotlight heat dissipation adjustment mechanism's guide plate can only passively rotate slightly with the airflow, and the heat dissipation grid is fixed and cannot be adjusted, which may cause heat to flow back, resulting in low heat dissipation efficiency and difficulty in adapting to complex environments.

Method used

By employing a combination of components such as the outer shell, spotlight body, heat conduction plate, cooling fan, rotating tube, movable flap, fixed shaft, sealing block, outer ring, retaining ring, screw, and limit ring, the hot air direction can be flexibly adjusted and precisely guided. Through the design of the guide tube, filter cylinder, partition plate, and curved plate, the air flow path and heat exchange area are enhanced.

Benefits of technology

It achieves flexible adjustment and precise guidance of hot air, avoids backflow, improves heat dissipation efficiency and stability, adapts to multiple working conditions, and has a simple structure and operation.

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Abstract

The utility model discloses a heat dissipation adjusting mechanism for an LED (light-emitting diode) spotlight, which belongs to the technical field of LED spotlights and comprises a shell, a spotlight body is mounted at one end of the shell, a heat conducting plate is fixed on one side of the spotlight body, through holes are uniformly formed in the outer side of the shell, a heat dissipation fan is mounted in the shell, and a flow guide mechanism is arranged on the shell. A rotating pipe is arranged at the other end of the shell, movable hinges are uniformly and rotatably arranged in the rotating pipe, limiting pieces are arranged between the movable hinges and the rotating pipe, an outer ring sleeves the outer side of the rotating pipe, a baffle ring sleeves the outer side, close to the end of the rotating pipe, of the shell, and screw rods are symmetrically and rotatably connected to the baffle ring. The hot air exhaust direction can be flexibly adjusted according to the installation environment, the hot air is prevented from flowing back to a light source to cause temperature rise, the heat dissipation efficiency is improved, accurate guide heat dissipation can be achieved, the adjusting range is wide, multiple working condition requirements are met, the structure is simple, operation is easy, and the heat dissipation stability and environment adaptability of the spotlight in the complex environment are remarkably improved.
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Description

Technical Field

[0001] This utility model relates to a heat dissipation adjustment mechanism, and in particular to a heat dissipation adjustment mechanism for LED spotlights, belonging to the field of LED spotlight technology. Background Technology

[0002] In the prior art, such as the utility model application with application number 202120304281.5, a heat dissipation adjustment mechanism for LED spotlights is disclosed. Through the setting of a heat-conducting rod, the heat generated by the spotlight body is easily discharged to the turbine blades. When the cooling fan is activated, the airflow speed inside the lamp tube is accelerated, and the heat flows to the condenser tube. After being cooled by the condenser tube, the hot air is easily discharged from the inside of the lamp tube through the heat dissipation grid. The guide plate is set to facilitate the concentrated discharge of the cooled air, resulting in good heat dissipation and ventilation. When the air inside the lamp tube passes through the guide plate, it will... The guide plate rotates and moves the connecting block to squeeze the buffer component, which provides a certain buffering effect on the guide plate. When the heat dissipation grid moves, the snap-fit ​​block on one side gradually moves and separates from the snap-fit ​​groove. The embedded groove moves with the snap-fit ​​block, and then separates from the gravity ball when the embedded groove moves. When the snap-fit ​​block and the snap-fit ​​groove are completely separated, the heat dissipation grid can be disassembled, which facilitates rapid heat dissipation inside the lamp tube and timely inspection and maintenance. It has a good performance effect, and the large amount of heat generated by the spotlight body when it is illuminated can be easily dissipated, which facilitates better heat dissipation treatment of LED spotlights, improves the service life of LED spotlights, and makes them more practical.

[0003] The above-mentioned applications still have shortcomings:

[0004] The guide plate used in the heat dissipation adjustment mechanism of LED spotlights can only passively rotate slightly with the airflow, and the heat dissipation grid is fixed and cannot be adjusted. It is difficult to flexibly adjust the heat dissipation direction, which may cause the discharged heat to return to the air intake end due to airflow factors, resulting in slow heat dissipation and reduced heat dissipation efficiency.

[0005] To address this issue, a heat dissipation adjustment mechanism for LED spotlights was designed. Summary of the Invention

[0006] The main objective of this invention is to provide a heat dissipation adjustment mechanism for LED spotlights to solve the problems mentioned in the background art.

[0007] The objective of this utility model can be achieved by adopting the following technical solution:

[0008] A heat dissipation adjustment mechanism for an LED spotlight includes a housing, a spotlight body mounted on one end of the housing, a heat-conducting plate fixed on one side of the spotlight body, through holes evenly distributed on the outer side of the housing, a cooling fan installed inside the housing, a flow guiding mechanism on the housing, a rotating tube at the other end of the housing, a movable flap evenly rotating inside the rotating tube, a limiting component between the movable flap and the rotating tube, an outer ring sleeved on the outer side of the rotating tube, a retaining ring sleeved at the end of the housing, a screw symmetrically rotatably connected to the retaining ring, and the end of the screw penetrating and extending to the outer side of the outer ring, a sliding hole at the connection between the outer ring and the screw, and a limiting ring threaded on the outer side of the screw.

[0009] Preferably, the flow guiding mechanism includes a partition plate, a curved plate, and a filter cylinder. The filter cylinder is sleeved and installed on the outside of the outer shell, and the filter cylinder is located outside the through hole. The partition plate is uniformly installed in a ring shape inside the outer shell, and the outer side of the heat-conducting plate on one side of the partition plate is fixedly connected. The curved plate is uniformly laid in a ring shape on one side of the heat-conducting plate, and one end of the curved plate is fixedly connected to the end of the partition plate. A sealing ring is fixed on one side of the curved plate, and a flow guiding pipe is fixed in the middle of the sealing ring. The other end of the flow guiding pipe is connected to the input end of the cooling fan.

[0010] Preferably, the limiting component includes a fixed shaft and a sealing block. The fixed shaft is evenly arranged inside the rotating tube, and both ends of the fixed shaft are fixedly connected to the inner side wall of the rotating tube. The fixed shaft passes through the top of the movable page and extends to the bottom of the movable page. Both ends of the fixed shaft are fixedly fitted with sealing blocks, and the sealing blocks are movably connected to the ends of the movable page.

[0011] Preferably, a washer 1 is fixed on the side of the retaining ring near the outer ring, and a washer 2 is fixed on the side of the outer ring near the retaining ring. The washer 2 and the washer 1 are movably connected, and the sides of the washer 2 and the washer 1 that are close to each other are both provided with uniformly spaced grooves in a ring shape.

[0012] Preferably, a rotating block is fixed at the end of the screw away from the retaining ring, and the rotating block is an anti-slip rotating block.

[0013] Preferably, the outer side of the rotating tube is fitted with an anti-slip layer, and the anti-slip layer is provided with anti-slip texture.

[0014] Preferably, a friction-enhancing pad is fixed on one side of the limiting ring, and the friction-enhancing pad is a rubber friction-enhancing pad.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model, through the combined use of the outer shell, spotlight body, heat-conducting plate, cooling fan, rotating tube, movable flap, fixed shaft, sealing block, outer ring, retaining ring, screw, limiting ring, sliding hole and through hole, can flexibly adjust the direction of hot air exhaust according to the installation environment, avoid hot air backflow to the light source and cause temperature rise, improve heat dissipation efficiency, accurately guide heat dissipation, have a wide adjustment range to adapt to the needs of multiple working conditions, and have an easy-to-operate structure, significantly improving the heat dissipation stability and environmental adaptability of the spotlight in complex environments.

[0017] 2. This utility model, through the combined use of the guide pipe, filter cylinder, partition plate and curved plate, can simultaneously and evenly input air into the shell from all sides, making the air flow direction more comprehensive, and the curved plate extends the air flow path, increases the heat exchange area with the heat conduction plate, and improves the heat dissipation efficiency. Attached Figure Description

[0018] Figure 1 This is a front sectional view of the present invention;

[0019] Figure 2 For the present utility model Figure 1 Enlarged view of the structure at point A in the middle;

[0020] Figure 3 This is a schematic diagram of the curved plate and the partition plate of this utility model;

[0021] Figure 4 This is a schematic diagram showing the connection between the rotating tube and the movable page of this utility model;

[0022] Figure 5 This is a schematic diagram of the structure of this utility model.

[0023] In the diagram: 1. Outer shell; 2. Spotlight body; 3. Heat-conducting plate; 4. Cooling fan; 5. Airflow guiding mechanism; 501. Airflow guiding pipe; 502. Filter screen cylinder; 503. Divider plate; 504. Curved plate; 505. Sealing ring; 6. Rotary tube; 7. Limiting component; 701. Fixed shaft; 702. Sealing block; 8. Outer ring; 9. Retaining ring; 10. Screw; 11. Limiting ring; 12. Sliding hole; 13. Washer one; 14. Washer two; 15. Through hole; 16. Movable flap. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0025] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0026] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0027] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0028] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. Example 1

[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, this embodiment proposes a heat dissipation adjustment mechanism for an LED spotlight, including a housing 1. The housing 1 is made of aluminum alloy with a thickness of 3-5mm to ensure strength and heat dissipation performance. A spotlight body 2 is installed at one end of the housing 1. A heat-conducting plate 3 is fixed on one side of the spotlight body 2. The heat-conducting plate 3 is made of copper alloy and is disc-shaped with good thermal conductivity. Through holes 15 are evenly opened on the outer side of the housing 1. A cooling fan 4 is installed inside the housing 1. A flow guiding mechanism 5 is provided on the housing 1. A rotating tube 6 is provided at the other end of the housing 1. A movable leaf 16 is evenly rotated inside the rotating tube 6. A limiting member 7 is provided between the movable leaf 16 and the rotating tube 6. An outer ring 8 is sleeved on the outer side of the rotating tube 6. A retaining ring 9 is sleeved at the end of the housing 1. A screw 10 is symmetrically rotated on the retaining ring 9, and the end of the screw 10 passes through and extends to the outside of the outer ring 8. A sliding hole 12 is opened at the connection between the outer ring 8 and the screw 10. A limiting ring 11 is threaded on the outer side of the screw 10.

[0030] Rotate the limiting ring 11 to move it to the right, and slide the outer ring 8 to the right. The outer ring 8 drives the rotating tube 6 to separate from the outer shell 1. Then rotate the outer ring 8 to drive the movable page 16 and the rotating tube 6 to rotate. While the outer ring 8 is rotating, the screw 10 on the retaining ring 9 slides along the inside of the sliding hole 12. After observing that the movable page 16 rotates with the rotating tube 6 to a suitable angle, reverse the limiting ring 11 to move it to the left. The limiting ring 11 pushes the outer ring 8 to move to the left, so that the rotating tube 6 is tightly connected to the outer shell 1, and the rotating tube 6 is fixed and cannot rotate. Then rotate the movable page 16 to a suitable angle with the fixed shaft 701 as the axis. By tilting the movable page 16 at a certain angle, the heat is discharged in the specified direction. Example 2

[0031] The solution in Example 1 will be further described below with reference to its specific working method.

[0032] like Figure 1 , Figure 3 and Figure 5 As shown, in a preferred embodiment, based on the above method, the flow guiding mechanism 5 further includes a partition plate 503, a curved plate 504, and a filter cylinder 502. The filter cylinder 502 is sleeved and installed on the outside of the outer shell 1, and the filter cylinder 502 is located outside the through hole 15. The width of the filter cylinder 502 is greater than the width of the through hole 15. The filter cylinder 502 is made of stainless steel, and the mesh diameter is 1mm, which can effectively block dust and has good ventilation. The partition plate 503 is uniformly installed in a ring shape inside the outer shell 1, and the partition plate 503 is sleeved and installed outside the through hole 1. The partition 503 is fixedly connected to the outer side of the heat-conducting plate 3 on one side. The length of the partition 503 is the same as the thickness of the heat-conducting plate 3. The curved plate 504 is evenly laid in a ring on one side of the heat-conducting plate 3. One end of the curved plate 504 is fixedly connected to the end of the partition 503. A sealing ring 505 is fixed on one side of the curved plate 504. The outer side of the sealing ring 505 is in contact with the inner wall of the outer shell 1. A guide pipe 501 is fixed in the middle of the sealing ring 505. The other end of the guide pipe 501 is connected to the input end of the cooling fan 4.

[0033] The heat from the spotlight body 2 is transferred to the heat-conducting plate 3. The cooling fan 4 is activated so that the air from the outside passes through the mesh of the filter cylinder 502 and the through hole 15 into the space between the partition plates 503. The heat from the outer wall of the heat-conducting plate 3 is transported to one side of the heat-conducting plate 3 by the air and enters the space between the curved plates 504. The curved shape of the curved plates 504 extends the path length of the air, increases the contact area with one side of the heat-conducting plate 3, and improves the heat exchange efficiency. Then the air gathers towards the middle along the gaps between the curved plates 504 and flows in from the guide pipe 501, and is then discharged from the outside of the outer shell 1 by the cooling fan 4.

[0034] like Figure 1 and Figure 4As shown, in a preferred embodiment, based on the above method, the limiting member 7 further includes a fixed shaft 701 and a sealing block 702. The fixed shaft 701 is evenly arranged inside the rotating tube 6, and both ends of the fixed shaft 701 are fixedly connected to the inner sidewall of the rotating tube 6. The fixed shaft 701 passes through the top end of the movable page 16 and extends to the bottom end of the movable page 16. The movable page 16 can rotate flexibly around the fixed shaft 701. The sealing block 702 is fixedly sleeved at both ends of the fixed shaft 701, and the sealing block 702 is movably connected to the end of the movable page 16. One side of the sealing block 702 is set as an arc surface, which fits against the arc surface of the inner wall of the rotating tube 6. The sealing block 702 is made of nitrile rubber and contacts both ends of the movable page 16. The elasticity of the rubber generates friction. When the movable page 16 rotates to the required angle, the friction can keep it in that position, thereby achieving angle limiting.

[0035] The limiting component 7 is designed with a fixed shaft 701 and a sealing block 702 to ensure that while the movable page 16 rotates, the sealing block 702 increases the friction between the movable page 16 and its two ends, which facilitates limiting the angle of the movable page 16 after horizontal rotation.

[0036] like Figure 2 As shown, in a preferred embodiment, based on the above method, a washer 13 is fixed on the side of the retaining ring 9 near the outer ring 8, and a washer 24 is fixed on the side of the outer ring 8 near the retaining ring 9. The washer 24 and the washer 13 are movably connected, and the sides of the washer 24 and the washer 13 that are close to each other are both provided with uniformly spaced grooves in an annular shape.

[0037] The design of washer 13, washer 24, and the slot enhances the stability of the outer ring 8 and the retaining ring 9 when they are connected and fitted, and prevents the angle of the rotating tube 6 from shifting after adjustment.

[0038] like Figure 1 and Figure 2 As shown, in a preferred embodiment, based on the above method, a rotating block is fixed at the end of the screw 10 away from the retaining ring 9, and the rotating block is an anti-slip rotating block.

[0039] The anti-slip rotating block at the end of the screw 10 facilitates manual operation and allows for precise control of the screw 10's rotation, improving the convenience and accuracy of wind direction adjustment.

[0040] like Figure 1 and Figure 5 As shown, in a preferred embodiment, based on the above method, the outer side of the rotating tube 6 is further provided with an anti-slip layer, and the anti-slip layer is provided with anti-slip texture.

[0041] The anti-slip layer and texture on the outside of the rotating tube 6 increase the friction of the hand, making it less likely to slip during adjustment and allowing users to quickly adjust the angle of the rotating tube 6.

[0042] like Figure 1 As shown, in a preferred embodiment, based on the above method, a friction-enhancing pad is further fixed on one side of the limiting ring 11, and the friction-enhancing pad is a rubber friction-enhancing pad.

[0043] The rubber friction pad on one side of the limiting ring 11 increases the friction between it and the outer ring 8, making it more secure when fixed and preventing the rotating pipe 6 from loosening and affecting the heat dissipation airflow. Example 3

[0044] The solutions in Embodiments 1 and 2 will be further described below with reference to their specific working methods.

[0045] Rotate the limiting ring 11 to move it to the right, and manually push the outer ring 8 to move it to the right, separating the rotating tube 6 from the outer shell 1. Then rotate the outer ring 8, causing the movable leaf 16 and the rotating tube 6 to rotate. At this time, the screw 10 on the retaining ring 9 will slide along the sliding hole 12. After the movable leaf 16 rotates with the rotating tube 6 to a suitable angle, rotate the limiting ring 11 in the opposite direction to move it to the left, pushing the outer ring 8 to the left, so that the rotating tube 6 is tightly attached to and fixed to the outer shell 1, preventing it from rotating. At the same time, the limiting ring 11 is tightly attached to one side of the outer ring 8. Next, with the fixed shaft 701 as the axis, rotate the movable leaf 16 to a suitable angle in sequence. Under the friction of the sealing block 702, the movable leaf 16 is limited when rotated to a suitable angle. After adjusting the tilt and rotation of the movable leaf 16, the heat is directed to the designated direction and discharged.

[0046] The heat generated by the spotlight body 2 is transferred to the heat-conducting plate 3. The cooling fan 4 is activated, and external air enters the space between the partition plates 503 through the mesh of the filter cylinder 502 and the through-holes 15, transferring the heat from the outer wall of the heat-conducting plate 3 to the other side, entering the area of ​​the curved plate 504. The gaps between the curved plates 504 form a curved flow channel, extending the airflow path, increasing the contact area with the heat-conducting plate 3, and improving heat exchange efficiency. Afterwards, the air converges along the gaps between the curved plates 504 in the middle of the heat-conducting plate 3, flows into the guide pipe 501, and is then discharged outside the outer casing 1 by the cooling fan 4.

[0047] The above description is only a further embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope disclosed by the present utility model, based on the technical solution and concept of the present utility model, shall fall within the protection scope of the present utility model.

Claims

1. A heat dissipation adjustment mechanism for LED spotlight, comprising a housing (1), characterized in that: The shell (1) is provided with a spotlight body (2) at one end, the spotlight body (2) is fixed with a heat conduction plate (3) on one side, the outer side of the shell (1) is uniformly provided with a through hole (15), the inside of the shell (1) is provided with a cooling fan (4), the shell (1) is provided with a flow guide mechanism (5), the other end of the shell (1) is provided with a rotating pipe (6), the inside of the rotating pipe (6) is uniformly provided with a movable page (16), the movable page (16) and the rotating pipe (6) are provided with a limiting piece (7) therebetween, the outer side of the rotating pipe (6) is provided with an outer ring (8), the shell (1) is provided with a blocking ring (9) at the end, the blocking ring (9) is rotatably connected with a screw rod (10) symmetrically, the end of the screw rod (10) penetrates and extends to the outer side of the outer ring (8), the outer ring (8) and the screw rod (10) are provided with a sliding hole (12) at the connecting position, and the outer side of the screw rod (10) is provided with a limiting ring (11).

2. A heat dissipation adjusting mechanism for LED spotlight according to claim 1, characterized in that: The flow guide mechanism (5) comprises a partition plate (503), a curved plate (504) and a filter screen cylinder (502), the filter screen cylinder (502) is sleeved and installed on the outer side of the shell (1), and the filter screen cylinder (502) is located on the outer side of the through hole (15), the partition plate (503) is annularly and uniformly installed in the inside of the shell (1), and one side of the partition plate (503) is fixedly connected with the outer side of the heat conduction plate (3), the curved plate (504) is annularly and uniformly laid on one side of the heat conduction plate (3), and one end of the curved plate (504) is fixedly connected with the end of the partition plate (503), one side of the curved plate (504) is fixedly provided with a sealing ring (505), a flow guide pipe (501) is fixedly arranged at the middle position of the sealing ring (505), and the other end of the flow guide pipe (501) is in communication with the input end of the cooling fan (4).

3. A heat dissipation adjustment mechanism for LED spotlight according to claim 1, characterized in that: The limiting piece (7) comprises a fixed shaft (701) and a sealing block (702), the fixed shaft (701) is uniformly arranged in the inside of the rotating pipe (6), the two ends of the fixed shaft (701) are fixedly connected with the inner side wall of the rotating pipe (6), the fixed shaft (701) penetrates the top end of the movable page (16) and extends to the bottom end of the movable page (16), the two ends of the fixed shaft (701) are fixedly sleeved with the sealing block (702), and the sealing block (702) is movably connected with the end of the movable page (16).

4. The heat dissipation adjustment mechanism for LED spotlight according to claim 1, wherein: The blocking ring (9) is fixedly provided with a gasket one (13) on the side close to the outer ring (8), the outer ring (8) is fixedly provided with a gasket two (14) on the side close to the blocking ring (9), the gasket two (14) and the gasket one (13) are movably connected, and the side close to each other of the gasket two (14) and the gasket one (13) is annularly and uniformly provided with a clamping groove.

5. A heat dissipation adjustment mechanism for LED spotlight according to claim 1, characterized in that: The end of the screw rod (10) away from the blocking ring (9) is fixedly provided with a rotating block, and the rotating block is an anti-skid rotating block.

6. A heat dissipation adjustment mechanism for LED spotlight according to claim 1, characterized in that: The outer side of the rotating pipe (6) is sleeved with an anti-skid layer, and the anti-skid layer is provided with anti-skid lines.

7. A heat dissipation adjustment mechanism for LED spotlight according to claim 1, characterized in that: The limiting ring (11) is fixedly provided with a friction increasing pad on one side, and the friction increasing pad is a rubber friction increasing pad.

Citation Information

Patent Citations

  • Heat dissipation adjusting mechanism for LED spotlight

    CN214468090U