Drying and curing device for inorganic bead porcelain buoyancy material

Abstract

The utility model discloses an inorganic bead porcelain buoyancy material drying and curing device, which relates to the technical field of material drying and curing and comprises a base, a drying box body, a hinge, a box door, a bearing seat, a sliding rail, a first motor, a lifting block, a screw rod, a drying component, a second motor, a rotating shaft, a rotating disc, a slot, a screw rod, a nut, a hook and the like. The drying assembly design that the electric heating wire is matched with an air feeder and a horn-mouth-shaped air blowing nozzle is adopted. The electric heating wire generates heat, and the air feeder blows out hot air through the horn-mouth-shaped air blowing nozzle. The horn-mouth-shaped air blowing nozzles can enable hot air to be diffused more evenly, the coverage range of the hot air is enlarged, local overheating or insufficient drying of the materials is avoided, it is ensured that the inorganic bead porcelain buoyancy materials are heated evenly, the problem that due to uneven drying of traditional drying equipment, the performance of the materials is inconsistent is effectively solved, and the product quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of material drying and curing technology, and in particular to a drying and curing device for inorganic beaded buoyancy materials. Background Technology

[0002] In the field of modern materials processing, inorganic ceramic bead buoyancy materials are increasingly widely used in marine engineering, underwater equipment manufacturing, and other industries due to their low density, high strength, and excellent buoyancy performance. However, the drying and curing process in their production faces many challenges. Existing drying and curing equipment has a series of problems, which seriously restrict the production quality and efficiency of inorganic ceramic bead buoyancy materials.

[0003] Uneven drying: Traditional drying equipment often uses a single heating method, which cannot fully and evenly dry and solidify inorganic bead buoyancy materials. For example, in common box-type drying equipment, the heat distribution is uneven. The temperature in the area near the heat source is too high, and the material is prone to local over-drying, deformation, or even cracking; while the parts far from the heat source are not dried sufficiently, resulting in inconsistent overall material performance, affecting product quality and actual use.

[0004] Lack of flexible adjustment: Different batches and specifications of inorganic bead buoyancy materials have varying requirements for parameters such as temperature, time, and drying position during drying and curing. However, existing equipment struggles to make flexible adjustments based on the specific characteristics of the materials. For example, traditional equipment cannot meet the special drying needs of materials with large dimensions or complex shapes, resulting in poor drying effects and a high scrap rate.

[0005] Inconvenient loading and securing: Inorganic ceramic bead buoyancy materials require stable loading and securing during the drying process to prevent displacement or damage during heating. Existing drying equipment has a relatively simple loading structure design and lacks dedicated securing components. Operators need to spend a lot of time positioning and securing the materials, making the operation cumbersome and inefficient. Moreover, during the drying process, the materials are easily shaken by vibration or airflow, reducing the drying quality.

[0006] In view of the above problems, it is urgent to develop a drying and curing device for inorganic bead buoyancy materials that can achieve uniform drying, flexible parameter adjustment, easy loading and fixing, and high efficiency and energy saving. This is of great significance for improving the production quality of inorganic bead buoyancy materials, reducing production costs, and promoting the development of related industries. Utility Model Content

[0007] The purpose of this invention is to provide a drying and curing device for inorganic bead buoyancy materials in order to solve the above problems.

[0008] To address the aforementioned problems, this utility model provides a technical solution: a drying and curing device for inorganic beaded buoyancy materials, comprising a base, a drying chamber, hinges, a door, a bearing seat, a slide rail, a first motor, a lifting block, a lead screw, a drying assembly, a second motor, a rotating shaft, a rotating disk, a slot, a screw, a nut, and a hook; the drying chamber is fixedly connected to the upper surface of the base; the door is hinged to the side of the drying chamber via several hinges; a slide rail is fixedly connected to the left side wall of the chamber inside the base; the first motor is fixedly connected to the left side wall of the top chamber of the base, and a bearing seat is fixedly connected to the left side wall of the bottom chamber of the base; a slide rail is fixedly connected to the output end of the first motor. A lead screw is connected to the base, with its end movably connected to a bearing seat. A lifting block is threaded onto the lead screw. The left side of the lifting block is slidably connected to a slide rail, and the right end of the lifting block is connected to a drying component. A second motor is fixedly connected to the center of the upper surface of the base. A rotating shaft is fixedly connected to the output end of the second motor, and a rotating disk is fixedly connected to the end of the rotating shaft. The rotating shaft and the rotating disk are located at the upper part of the cavity of the drying chamber. Several slots are formed in a circular array on the rotating disk. Each slot contains a screw, and both ends of the screw are threaded to nuts for fixing. A hook is fixedly connected to the end of each screw.

[0009] Preferably, the drying assembly comprises a drying hood, heating wire, air nozzles, and a blower; the drying hood is fixedly connected to the lifting block; the heating wire is fixedly connected inside the drying hood; a blower is fixedly connected to the top of the drying hood, and the blower is connected to the interior of the drying hood chamber; several air nozzles are fixedly connected to the right side of the drying hood.

[0010] Preferably, the nozzle is funnel-shaped.

[0011] Preferably, the cabinet door is equipped with a handle.

[0012] Preferably, the slide rail is coated with grease.

[0013] Preferably, the number of slots is 10 to 14.

[0014] The beneficial effects of this utility model are as follows: (1) Improved drying uniformity: The drying component is designed with an electric heating wire, a blower, and a flared nozzle. The electric heating wire generates heat, and the blower blows hot air out through the flared nozzle. The flared nozzle allows the hot air to diffuse more evenly, expands the coverage area of ​​the hot air, avoids local overheating or insufficient drying of the material, ensures uniform heating of the inorganic bead buoyancy material, effectively solves the problem of inconsistent material performance caused by uneven drying in traditional drying equipment, and improves product quality.

[0015] (2) Flexible parameter adjustment: The coordination of the first motor, lead screw, lifting block and drying component allows for the adjustment of the drying component's height. For inorganic bead buoyancy materials of different sizes and shapes, the relative position of the drying component and the material can be flexibly adjusted to meet special drying requirements. The second motor drives the rotating disk to rotate, changing the position of the material and allowing it to be dried from different angles, further enhancing the flexibility of drying and reducing the scrap rate.

[0016] (3) Convenient and efficient loading and fixing: Multiple slots are opened on the rotating disc, and screws, nuts and hooks are installed in the slots. When loading materials, the materials are hung on the hooks, and the position of the nuts on the screws can be adjusted to accommodate materials of different shapes and sizes, and to firmly fix the materials and prevent them from shaking due to vibration or airflow during the drying process. Compared with the traditional simple loading structure, the operation is simpler, saves time in loading and fixing materials, and improves production efficiency.

[0017] (4) Overall performance optimization: The slide rails are coated with grease to reduce friction when the lifting blocks slide, making the drying components move more smoothly, reducing energy consumption, and extending the service life of the equipment. The cabinet door is equipped with a handle for easy opening and closing, improving operational convenience. The device has a reasonable and simple structure, low production cost, and is easy to install. While achieving multiple functions, it ensures a good cost performance, which is conducive to its promotion and application in related industries. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the drying component of this utility model.

[0020] Figure 3 This is a top view of the rotating disk of this utility model.

[0021] Figure 4 This utility model Figure 1 A partially enlarged structural diagram.

[0022] 1-Base; 2-Drying chamber; 3-Hinge; 4-Door; 5-Bearing seat; 6-Slide rail; 7-First motor; 8-Lifting block; 9-Screw; 10-Drying cover; 11-Heating wire; 12-Blower nozzle; 13-Blower; 14-Second motor; 15-Rotating shaft; 16-Rotating disc; 17-Slotted; 18-Screw; 19-Nut; 20-Hook. Detailed Implementation

[0023] like Figures 1 to 4As shown, this specific embodiment adopts the following technical solution: an inorganic bead buoyancy material drying and curing device, including a base 1, a drying chamber 2, hinges 3, a door 4, a bearing seat 5, a slide rail 6, a first motor 7, a lifting block 8, a lead screw 9, a drying assembly, a second motor 14, a rotating shaft 15, a rotating disk 16, a slot 17, a screw 18, a nut 19, and a hook 20; the drying chamber 2 is fixedly connected to the upper surface of the base 1; the door 4 is hinged to the side of the drying chamber 2 by several hinges 3; a slide rail 6 is fixedly connected to the left side of the chamber wall inside the base 1; the first motor 7 is fixedly connected to the left side of the top chamber wall of the base 1, and a bearing seat 5 is fixedly connected to the left side of the bottom chamber wall of the base 1; a lead screw 9 is fixedly connected to the output end of the first motor 7. The end of the lead screw 9 is movably connected to the bearing seat 5; a lifting block 8 is threadedly connected to the lead screw 9; the left side of the lifting block 8 is slidably connected to the slide rail 6, and the right end of the lifting block 8 is connected to the drying component; a second motor 14 is fixedly connected to the center of the upper surface of the base 1; a rotating shaft 15 is fixedly connected to the output end of the second motor 14, and a rotating disk 16 is fixedly connected to the end of the rotating shaft 15. The rotating shaft 15 and the rotating disk 16 are located at the upper part of the cavity of the drying chamber 2; several slots 17 are opened in a circular array on the rotating disk 16; each slot 17 is provided with a screw 18, and both ends of the screw 18 are threadedly connected to nuts 19 for fixing. A hook 20 is fixedly connected to the end of each screw 18.

[0024] like Figures 1 to 4 As shown, the specific structure of the drying assembly includes a drying cover 10, a heating wire 11, a blower nozzle 12, and a blower 13; the drying cover 10 is fixedly connected to the lifting block 8; the heating wire 11 is fixedly connected inside the drying cover 10; the blower 13 is fixedly connected to the top of the drying cover 10, and the blower 13 is connected to the interior of the drying cover 10 chamber; several blower nozzles 12 are fixedly connected to the right side of the drying cover 10.

[0025] The blower nozzle 12 is flared; the door 4 is equipped with a handle; the slide rail 6 is coated with grease; and the number of slots 17 is 10 to 14.

[0026] The usage state of this utility model is as follows: (1) Loading materials: Open the box door 4 and hang the inorganic beaded buoyancy material on the hook 20. The hook 20 is located at the end of the screw 18. The screw 18 is set in the slot 17 of the rotating disk 16. By adjusting the position of the nut 19 on the screw 18, materials of different shapes and sizes can be firmly fixed to ensure that the materials will not shake due to vibration or airflow during the drying process.

[0027] (2) Start the equipment: Close the door 4, start the first motor 7, and drive the lead screw 9 to rotate. Since the lead screw 9 is threadedly connected to the lifting block 8, and the left side of the lifting block 8 is slidably connected to the slide rail 6, the grease coated on the slide rail 6 reduces the friction when the lifting block 8 slides, so that the lifting block 8 can smoothly rise and fall along the slide rail 6 when the lead screw 9 rotates. The drying component connected to the right end of the lifting block 8 rises and falls accordingly, and the relative position of the drying component and the material can be adjusted according to the size and shape of the material.

[0028] (3) Drying process: Simultaneously, the second motor 14 starts, driving the rotating shaft 15 to rotate. The rotating disk 16 at the end of the rotating shaft 15 rotates accordingly, causing the material hanging on the hook 20 to continuously change position and be dried from different angles. The heating wire 11 in the drying assembly is energized and heats up. The blower 13 starts and sends air into the drying hood 10. After being heated by the heating wire 11, the hot air is blown out through the trumpet-shaped air nozzle 12 on the right side of the drying hood 10. The trumpet-shaped air nozzle 12 can make the hot air diffuse more evenly, expand the coverage area of ​​the hot air, ensure that the inorganic bead buoyancy material is heated evenly, and avoid local overheating or insufficient drying.

[0029] (4) Drying complete: After the set drying time, the inorganic bead buoyancy material is dried and cured. Turn off the first motor 7, the second motor 14, the heating wire 11 and the blower 13, open the box door 4, and take out the dried material easily through the handle to complete the entire drying and curing process.

[0030] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications may be made to this utility model without departing from its spirit and scope. All such changes and modifications fall within the scope of protection of this utility model as defined by the appended claims and their equivalents.

[0033] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

Claims

1. An inorganic bead ceramic buoyant material oven curing apparatus, characterized by: It include base (1), drying box (2), hinge (3), door (4), bearing seat (5), slide rail (6), first motor (7), lifting block (8), screw rod (9), drying assembly, second motor (14), rotating shaft (15), rotating disc (16), slot (17), screw rod (18), nut (19) and hook (20); The upper surface of the base (1) is fixedly connected with the drying box (2); The side of the drying box (2) is hingedly connected with the door (4) through a plurality of hinges (3); The left side of the chamber wall in the cavity of the base (1) is fixedly connected with the slide rail (6); The left side of the chamber wall at the top of the base (1) is fixedly connected with the first motor (7), and the left side of the chamber wall at the bottom of the base (1) is fixedly connected with the bearing seat (5); The output end of the first motor (7) is fixedly connected with the screw rod (9), and the tail end of the screw rod (9) is movably connected to the bearing seat (5); The screw rod (9) is threadedly connected with the lifting block (8); The left side of the lifting block (8) is slidably connected to the slide rail (6), and the right end of the lifting block (8) is connected with the drying assembly; The upper surface of the base (1) is fixedly connected with the second motor (14); The output end of the second motor (14) is fixedly connected with the rotating shaft (15), and the tail end of the rotating shaft (15) is fixedly connected with the rotating disc (16), and the rotating shaft (15) and the rotating disc (16) are located in the upper end of the cavity of the drying box (2); A plurality of slots (17) are formed in the rotating disc (16) in a circular array; The slot (17) is provided with a screw rod (18), and the both ends of the screw rod (18) are threadedly connected with nuts (19) for fixation, and the tail end of the screw rod (18) is fixedly connected with a hook (20).

2. The inorganic bead ceramic buoyant material oven curing apparatus of claim 1, wherein: The specific structure of the drying assembly comprises a drying cover shell (10), an electric heating wire (11), a blow nozzle (12) and a blower (13); The drying cover shell (10) is fixedly connected to the lifting block (8); The drying cover shell (10) is fixedly connected with the electric heating wire (11); The top of the drying cover shell (10) is fixedly connected with the blower (13), and the blower (13) is in communication with the cavity of the drying cover shell (10); A plurality of blow nozzles (12) are fixedly connected to the right side of the drying cover shell (10).

3. The inorganic bead ceramic buoyant material oven curing apparatus of claim 2, wherein: The blow nozzle (12) is in the shape of a trumpet mouth.

4. The inorganic beaded ceramic buoyant material oven curing apparatus of claim 1, wherein: The door (4) is provided with a handle.

5. The inorganic beaded ceramic buoyant material oven curing apparatus of claim 1, wherein: The slide rail (6) is coated with lubricating grease.

6. The inorganic beaded ceramic buoyant material oven curing apparatus of claim 1, wherein: The number of slots (17) is 10-14.

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