Automobile part defect detection equipment

Abstract

The utility model relates to automobile part defect detection equipment which comprises a bottom frame, at least one support is arranged on the bottom frame, an upper displacement device and a lower displacement device are arranged on the support, a product frame is placed on each displacement device, and the displacement devices can drive the product frames to move in the long edge direction of the support. A clamping mechanical arm with a visual defect detection function is arranged on one side of the bottom frame, the clamping mechanical arm can move in the short edge direction of the support based on the position of a product, a conveying device used for conveying the product is further arranged on the bottom frame, and the clamping mechanical arm can clamp the product to the conveying device; the utility model has the advantage of improving the detection efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of visual inspection equipment technology, and specifically relates to a defect detection device for automotive parts. Background Technology

[0002] With the rapid development of the automotive industry, the types and complexity of automotive parts are constantly increasing, and the quality requirements for these parts are also becoming increasingly stringent. Part defects not only affect the performance and safety of vehicles but also lead to economic losses such as recalls and repairs. Therefore, after automotive parts are manufactured, visual inspection technology using cameras is used to detect appearance defects in the parts to prevent defects from occurring.

[0003] Currently, Chinese patent CN221326359U discloses a product defect visual inspection device, including a frame and a control cabinet. A rotating mechanism for rotating samples is installed on the upper part of the frame, and a robot is also mounted on the upper part of the frame. A vision component is installed on the robot's end shaft. The vision component includes a bracket located on the robot's end shaft. A line scanning camera is connected to a fixing hole at the end of the bracket, and a line scanning light source is connected to the front end of the bracket. A stamp is installed on the other side of the front end of the bracket. In use, the device replaces human inspection; personnel only need to load and unload materials and start the device. This example tooling achieves fully automated inspection, enabling rapid, all-around imaging of the product surface and synthesis of images. Defects are then identified through defect recognition software, reducing labor intensity and improving production efficiency. However, this technical solution cannot achieve assembly line inspection, resulting in low inspection efficiency. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a defect detection device for automotive parts that improves detection efficiency.

[0005] The technical solution of this utility model is as follows:

[0006] An automotive parts defect detection device includes a base frame with at least one support on the base frame. The support has two displacement devices, one above the other, on which a product rack is placed. The displacement devices can move the product rack along the long side of the support. A gripping robotic arm with visual defect detection function is provided on one side of the base frame. The gripping robotic arm can move along the short side of the support based on the product position.

[0007] The base frame is also equipped with a transfer device for transferring products, and the gripping robotic arm can grip the products onto the transfer device.

[0008] Furthermore, the conveying device includes a good product conveyor belt and a defective product conveyor belt, both of which are mounted on a base frame.

[0009] Furthermore, the displacement device is also equipped with a detection sensor for detecting the distance between itself and the support.

[0010] Furthermore, the base frame is provided with a detection mounting frame, and the detection mounting frame is provided with two slide rails along the length of the support. A rack is provided on one side of the slide rail, and a slide plate is slidably connected to the slide rail. A drive motor is fixed on the slide plate, and the drive motor is provided with a gear that cooperates with the rack. A primary detection camera is provided on the clamping robotic arm.

[0011] Furthermore, an intermediate frame is provided on the base frame, through which the good product conveyor belt passes, and a marking device and a secondary inspection camera are provided on the intermediate frame.

[0012] Furthermore, the product rack is equipped with multiple placement platforms.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model allows for staggered loading of upper and lower product racks through the cooperation of the bracket and the displacement device, ensuring a continuous supply of products and allowing more time for personnel to change product racks. It also allows one person to control multiple inspection devices. The clamping robotic arm facilitates visual defect detection of products, ensuring the accuracy of the inspection.

[0015] In summary, this invention has the advantage of improving detection efficiency. Attached Figure Description

[0016] Figure 1 This is a cross-sectional structural diagram of the present invention;

[0017] Figure 2 This utility model Figure 1 A magnified structural diagram of part A;

[0018] Figure 3 This utility model Figure 1 A magnified structural diagram of part B.

[0019] In the diagram, 1 is the base frame; 101 is the intermediate frame; 102 is the secondary inspection camera; 103 is the marking equipment; 2 is the good product conveyor belt; 3 is the placement rack; 31 is the inspection sensor; 4 is the inspection mounting rack; 5 is the slide rail; 6 is the defective product conveyor belt; 7 is the drive motor; 8 is the clamping robotic arm; 81 is the primary inspection camera; 9 is the product rack; 91 is the placement table; 10 is the displacement device; and 11 is the support. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figure 1-3 As shown, an automotive parts defect detection device includes a base frame 1, on which at least one bracket 11 is fixed. In this embodiment, there are two brackets 11, and the two brackets 11 are arranged along the short side of the bracket 11. Two displacement devices 10 are provided on the bracket 11, and a product rack 9 is placed on each displacement device 10. The displacement device 10 can drive the product rack 9 to move along the long side of the bracket 11. A gripping robotic arm 8 with visual defect detection function is provided on one side of the base frame 1. The gripping robotic arm 8 can be moved along the short side of the bracket 11 based on the product position. The bracket 11 is a rectangle when viewed from above. The short side is the width of the rectangle, and the long side is the length of the rectangle.

[0022] The base frame 1 is also equipped with a transfer device for transferring products, and the gripping robotic arm 8 can grip the products onto the transfer device;

[0023] The displacement device 10 includes two electric slide rails 5 arranged along the short side of the bracket 11. The electric slide rails 5 are fixed to the bracket 11. Two electric sliders are provided on the electric slide rails 5. Each of the four electric sliders is connected to a placement rack 3. The four ends of the product rack 9 are placed on the four placement racks 3. The product rack 9 and the placement rack 3 can also be connected by snap-fit ​​or other detachable means to ensure that the product rack 9 will not shift when it is moved.

[0024] When in use, the personnel place the product rack 9 with the product placed on the placement rack 3. Then, the electric slide rail 5 drives the product rack 9 to move through the electric slider. At this time, another product rack 9 moves away from the gripping robotic arm 8. The personnel can then replace the product rack 9. During inspection, the gripping robotic arm 8 first inspects the appearance defects of the product. After the inspection is completed, the inspection results are obtained. Then, the gripping robotic arm 8 grips the product and transfers it to the transmission device, which then transfers the product.

[0025] The number of brackets 11 can be increased according to actual needs.

[0026] In this embodiment, the conveying device includes a good product conveyor belt 2 and a defective product conveyor belt 6, both of which are fixed on the base frame 1.

[0027] During use, the gripping robotic arm 8 places the product on the good product conveyor belt 2 or the defective product conveyor belt 6 according to the product inspection results. The good product conveyor belt 2 and the defective product conveyor belt 6 then transfer the product to other locations.

[0028] In this embodiment, the displacement device 10 is also fixed with a detection sensor 31 for detecting the distance between itself and the support 11, specifically a distance sensor or other distance detection instrument.

[0029] During use, the displacement device 10 is accurately positioned by the detection sensor 31, which facilitates the gripping of the robotic arm 8.

[0030] In this embodiment, a detection mounting frame 4 is fixed on the base frame 1. Two slide rails 5 are fixed on the detection mounting frame 4 along the length of the bracket 11. A rack is fixed on one side of the slide rail 5. A slide plate is slidably connected to the slide rail 5. A drive motor 7 is fixed on the slide plate. The drive motor 7 is connected to a gear that cooperates with the rack. A primary detection camera 81 is fixed on the clamping robotic arm 8.

[0031] In use, the drive motor 7 drives the slide plate to move according to the position of the bracket 11 through the cooperation of gears and racks. After moving to the designated position, the clamping robot arm 8 performs detection and clamping.

[0032] In this embodiment, an intermediate frame 101 is fixed on the base frame 1, the good product conveyor belt 2 passes through the intermediate frame 101, and a marking device 103 and a secondary inspection camera 102 are fixed on the intermediate frame 101.

[0033] In use, the product is marked by the marking device 103 and then inspected by the secondary inspection camera 102.

[0034] The marking equipment 103 is specifically a laser marking head. Since laser marking head is existing technology, it will not be described in detail.

[0035] In this embodiment, multiple placement platforms 91 are fixed on the product rack 9, and products are placed on the placement platforms 91 to facilitate product positioning.

[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features; any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automobile component defect detection apparatus characterized by comprising: The application relates to a product shelf moving device, which comprises a bottom frame, at least one support arranged on the bottom frame, two displacement devices arranged on the support in an up-down mode, one product shelf arranged on each displacement device, the displacement devices can drive the product shelves to move along the long side direction of the support, a clamping mechanical arm with visual defect detection function is arranged on one side of the bottom frame, and the clamping mechanical arm can displace along the short side direction of the support based on the product position. A transmission device for transferring products is further arranged on the bottom frame, and the clamping mechanical arm can clamp the products onto the transmission device.

2. The automobile parts defect inspection apparatus according to claim 1, characterized by: The transmission device comprises a good product conveying belt and a substandard product conveying belt, and the good product conveying belt and the substandard product conveying belt are arranged on the bottom frame.

3. The automobile parts defect inspection apparatus according to claim 1, characterized by: A detection sensor for detecting the distance between the displacement device and the support is further arranged on the displacement device.

4. The automobile parts defect inspection apparatus according to claim 1, characterized by: A detection mounting frame is arranged on the bottom frame, two slide rails are arranged on the detection mounting frame along the length direction of the support, a gear rack is arranged on one side of the slide rail, a slide plate is slidably connected to the slide rail, a driving motor is fixed to the slide plate, the driving motor is provided with a gear wheel matched with the gear rack, and a primary detection camera is arranged on the clamping mechanical arm.

5. The automobile parts defect inspection apparatus according to claim 2, characterized by: An intermediate frame is arranged on the bottom frame, the good product conveying belt passes through the intermediate frame, and a marking device and a secondary detection camera are arranged on the intermediate frame.

6. The automobile parts defect inspection apparatus according to claim 1, characterized by: A plurality of placing tables are arranged on the product shelf.

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