Alcohol recovery device

Abstract

The utility model relates to the technical field of alcohol recovery equipment, in particular to an alcohol recovery device which comprises a heating tank and a recovery tank arranged on the left side of the heating tank, a liquid inlet valve port and a controller are fixedly installed on the rear side of the heating tank respectively, a condenser is arranged on the top of the heating tank, a return pipe is arranged on the outer side of the condenser, and a liquid outlet valve port is arranged on the return pipe. A heating mechanism is arranged in the heating tank, a liquid outlet valve port and a nitrogen inlet are fixedly formed in the left end of the recycling tank, a pressure sensor is arranged on the rear side of the recycling tank, a lining layer is arranged in the recycling tank, and a PTFE composite layer, an aluminum foil layer and a polyvinyl alcohol composite layer are arranged in the lining layer. According to the alcohol recovery device, the structural design in the heating mechanism is utilized, and under the combination of the electric heating pipe and the heat conduction layer, generated heat can be uniformly conducted to the inner side of the heating tank, so that the heating time is effectively shortened, and the energy consumption of the device is prevented from being increased.

Description

Technical Field

[0001] This utility model relates to the technical field of alcohol recovery equipment, specifically to an alcohol recovery device. Background Technology

[0002] Ethanol is a volatile, colorless, and transparent liquid at room temperature and pressure. It has low toxicity, but the pure liquid is not suitable for direct consumption. An aqueous solution of ethanol has an alcoholic odor with a slightly pungent taste. Ethanol is flammable, and its vapor can form explosive mixtures with air; therefore, it usually requires recovery by workers after use.

[0003] Currently used alcohol recovery devices often exhibit uneven heating effects, resulting in inconsistent evaporation rates across different areas of the heating tank. This leads to prolonged heating time and increased energy consumption. Furthermore, the inner wall of the recovery tank is prone to corrosion due to prolonged contact with alcohol, which reduces the purity of the alcohol and affects its subsequent use.

[0004] In summary, this utility model solves the problems in the background art by designing an alcohol recovery device. Utility Model Content

[0005] The purpose of this invention is to provide an alcohol recovery device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An alcohol recovery device includes a heating tank and a recovery tank located on the left side of the heating tank. An inlet valve and a controller are fixedly installed on the rear side of the heating tank. A condenser is installed on the top of the heating tank, and a reflux pipe is installed on the outside of the condenser. A heating mechanism is installed inside the heating tank. An outlet valve and a nitrogen inlet are fixedly installed on the left end of the recovery tank. A pressure relief valve is fixedly installed on the left end of the nitrogen inlet. A pressure sensor is installed on the rear side of the recovery tank. An inner lining is provided inside the recovery tank, and the inner lining contains a PTFE composite layer, an aluminum foil layer, and a polyvinyl alcohol composite layer.

[0008] The heating mechanism includes a heating chamber and a temperature sensor. The heating chamber is located inside the heating tank. The heating chamber is equipped with a heat insulation layer, an electric heating tube, and a heat-conducting layer. The temperature sensor is fixedly installed on the inner surface of the heating tank.

[0009] As a preferred embodiment of this utility model, one end of the liquid inlet valve extends into the interior of the heating tank, and one end of both the nitrogen inlet and the liquid outlet valve extends into the interior of the recovery tank.

[0010] As a preferred embodiment of this utility model, the end of the return pipe away from the condenser is sealed and extends through the top surface of the recovery tank and inwards.

[0011] As a preferred embodiment of this invention, the detection end of the pressure sensor extends sealed into the interior of the recovery tank.

[0012] As a preferred embodiment of this utility model, the outer surface of the polyvinyl alcohol composite layer is in close contact with the inner wall of the recycling tank, and the PTFE composite layer, aluminum foil layer and polyvinyl alcohol composite layer are integrally pressed and formed.

[0013] As a preferred embodiment of this utility model, the heating chamber is wrapped around the outer surface of the inner wall of the heating tank, and the cross-sectional shape of the heat insulation layer and the heat conduction layer are both annular.

[0014] As a preferred embodiment of this utility model, the electric heating tube is arranged in a ring-shaped winding inside the heating chamber, and the electric heating tube and the temperature sensor are electrically connected to the controller via wires.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In this utility model, by setting up an alcohol recovery device, the temperature sensor can monitor the temperature in the heating tank by utilizing the structural design of the heating mechanism. With the combination of electric heating tube and heat-conducting layer, the generated heat can be evenly conducted to the inner side of the heating tank, thereby effectively shortening the heating time and avoiding increased energy consumption of the device.

[0017] 2. In this utility model, by setting up an alcohol recovery device, the structural design of the inner lining layer, combined with the PTFE composite layer, aluminum foil layer and polyvinyl alcohol composite layer, can effectively isolate the alcohol from corroding the inner wall of the recovery tank, thereby ensuring the purity of the alcohol and facilitating its subsequent use. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the heating tank of this utility model;

[0020] Figure 3 This is a cross-sectional structural diagram of the recycling tank of this utility model.

[0021] In the diagram: 1. Heating tank; 2. Recovery tank; 201. Liquid outlet valve; 202. Nitrogen inlet; 2021. Pressure relief valve; 203. Pressure sensor; 204. Inner liner; 2041. PTFE composite layer; 2042. Aluminum foil layer; 2043. Polyvinyl alcohol composite layer; 3. Liquid inlet valve; 4. Controller; 5. Condenser; 501. Return pipe; 6. Heating mechanism; 601. Heating chamber; 602. Temperature sensor; 603. Insulation layer; 604. Electric heating element; 605. Thermal conductive layer. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.

[0024] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0026] For examples, please refer to Figure 1-3 This utility model provides a technical solution:

[0027] An alcohol recovery device includes a heating tank 1 and a recovery tank 2 located on the left side of the heating tank 1. An inlet valve 3 and a controller 4 are fixedly installed on the rear side of the heating tank 1. A condenser 5 is installed on the top of the heating tank 1, and a return pipe 501 is installed on the outside of the condenser 5. A heating mechanism 6 is installed inside the heating tank 1. An outlet valve 201 and a nitrogen inlet 202 are fixedly installed on the left end of the recovery tank 2. A pressure relief valve 2021 is fixedly installed on the left end of the nitrogen inlet 202. A pressure sensor 203 is installed on the rear side of the recovery tank 2. An inner lining layer 204 is installed inside the recovery tank 2. A PTFE composite layer 2041, an aluminum foil layer 2042, and a polyvinyl alcohol composite layer 2043 are respectively installed inside the inner lining layer 204.

[0028] It should be noted that one end of the liquid inlet valve 3 extends into the interior of the heating tank 1, and one end of both the nitrogen inlet 202 and the liquid outlet valve 201 extends into the interior of the recovery tank 2. The end of the return pipe 501 away from the condenser 5 is sealed and passes through the top surface of the recovery tank 2 and extends inward.

[0029] Specifically, the detection end of the pressure sensor 203 is sealed and extends into the interior of the recovery tank 2, the outer surface of the polyvinyl alcohol composite layer 2043 is in close contact with the inner wall of the recovery tank 2, and the PTFE composite layer 2041, the aluminum foil layer 2042 and the polyvinyl alcohol composite layer 2043 are integrally pressed and formed.

[0030] In this embodiment, the pressure sensor 203 is mainly used to monitor the pressure in the recovery tank 2. The nitrogen inlet 202 and the pressure relief valve 2021 are mainly used to purge nitrogen into the recovery tank 2 to prevent oxidation of the alcohol. The PTFE composite layer 2041 is mainly used to make corrosion-resistant contact with the alcohol to prevent metal ions from dissolving and contaminating the alcohol. The aluminum foil layer 2042 can block the penetration of oxygen. The polyvinyl alcohol composite layer 2043 can block the intrusion of external moisture, thereby ensuring the purity of the alcohol in the recovery tank 2.

[0031] In this embodiment, please refer to Figure 1 and Figure 2 The heating mechanism 6 includes a heating chamber 601 and a temperature sensor 602. The heating chamber 601 is located inside the heating tank 1. The heating chamber 601 is provided with a heat insulation layer 603, an electric heating tube 604 and a heat conducting layer 605. The temperature sensor 602 is fixedly installed on the inner surface of the heating tank 1.

[0032] Specifically, the heating chamber 601 is wrapped around the outer surface of the inner wall of the heating tank 1. The heat insulation layer 603 and the heat conduction layer 605 are both annular in cross-sectional shape. The electric heating tube 604 is wound in annular shape inside the heating chamber 601. The electric heating tube 604 and the temperature sensor 602 are electrically connected to the controller 4 through wires.

[0033] In this embodiment, the temperature sensor 602 is mainly used to monitor the temperature in the heating tank 1 in real time, the electric heater 604 is mainly used to generate heat, the heat insulation layer 603 can reduce the outward diffusion of heat, and the heat conduction layer 605 is mainly used to guide the heat, so that the heat is evenly transferred to the inner wall of the heating tank 1, thereby improving the heating effect of the device.

[0034] The working process of this utility model is as follows: When using an alcohol recovery device, waste alcohol solution is injected into heating tank 1 through inlet valve 3. After injection, the electric heating tube 604 is started by controller 4, and the electric heating tube begins to generate heat. With the cooperation of heat insulation layer 603 and heat conduction layer 605, the heat is evenly transferred to the inner wall of heating tank 1. When the temperature reaches the evaporation threshold, alcohol vapor rises and liquefies through top condenser 5. The liquefied alcohol then reaches recovery tank 2 through return pipe 501. At this time, pressure sensor 203 monitors the pressure inside recovery tank 2 in real time. When the pressure is insufficient, nitrogen is injected into recovery tank 2 through nitrogen inlet 202. At the same time, the polyvinyl alcohol composite layer 2043 can prevent external moisture from entering, the aluminum foil layer 2042 can block oxygen penetration, reduce the oxygen content in recovery tank 2, and prevent alcohol oxidation. The PTFE composite layer 2041 can avoid corrosion reaction with alcohol, thereby ensuring the quality of alcohol recovery and meeting the needs of users.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An alcohol recovery device, comprising a heating tank (1) and a recovery tank (2) disposed on the left side of the heating tank (1), characterized in that: The heating tank (1) is fixedly installed with a liquid inlet valve (3) and a controller (4) on the rear side. The heating tank (1) is provided with a condenser (5) on the top. The condenser (5) is provided with a return pipe (501) on the outside. The heating tank (1) is provided with a heating mechanism (6) inside. The recovery tank (2) is fixedly installed with a liquid outlet valve (201) and a nitrogen inlet (202) on the left end. The nitrogen inlet (202) is fixedly provided with a pressure relief valve (2021) on the left end. The recovery tank (2) is provided with a pressure sensor (203) on the rear side. The recovery tank (2) is provided with an inner lining layer (204) inside. The inner lining layer (204) is provided with a PTFE composite layer (2041), an aluminum foil layer (2042), and a polyvinyl alcohol composite layer (2043) inside. The heating mechanism (6) includes a heating chamber (601) and a temperature sensor (602). The heating chamber (601) is located inside the heating tank (1). The heating chamber (601) is provided with a heat insulation layer (603), an electric heating tube (604) and a heat-conducting layer (605). The temperature sensor (602) is fixedly installed on the inner surface of the heating tank (1).

2. The alcohol recovery device according to claim 1, characterized in that: One end of the liquid inlet valve (3) extends into the interior of the heating tank (1), and one end of both the nitrogen inlet (202) and the liquid outlet valve (201) extends into the interior of the recovery tank (2).

3. The alcohol recovery device according to claim 1, characterized in that: The end of the return pipe (501) away from the condenser (5) is sealed through the top surface of the recovery tank (2) and extends inward.

4. The alcohol recovery device according to claim 1, characterized in that: The detection end of the pressure sensor (203) extends into the interior of the recovery tank (2).

5. An alcohol recovery device according to claim 1, characterized in that: The outer surface of the polyvinyl alcohol composite layer (2043) is in close contact with the inner wall of the recycling tank (2), and the PTFE composite layer (2041), aluminum foil layer (2042) and polyvinyl alcohol composite layer (2043) are integrally pressed and formed.

6. The alcohol recovery device according to claim 1, characterized in that: The heating chamber (601) is wrapped around the outer surface of the inner wall of the heating tank (1), and the heat insulation layer (603) and the heat conduction layer (605) both have annular cross-sectional shapes.

7. The alcohol recovery device according to claim 1, characterized in that: The electric heating tube (604) is arranged in a ring around the inside of the heating chamber (601), and the electric heating tube (604) and the temperature sensor (602) are electrically connected to the controller (4) through wires.

Images