Efficient emulsifier for emulsion explosive production

By designing a cavity stirring rod and stirring bar to work in synergy, the problem of low efficiency in traditional emulsifiers is solved, achieving uniform mixing of the base material and improving emulsification efficiency.

CN224071680UActive Publication Date: 2026-04-03JIANGSU TIANMING CHEM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Traditional emulsifiers have low emulsification efficiency, and the limited speed of the stirring rod affects the mixing effect, resulting in an inefficient emulsification process.

Method used

The design incorporates a hollow stirring rod and stirring bar, which work together through a drive assembly to achieve uniform mixing of the base material. A spiral stirring bar is used to improve mixing efficiency.

Benefits of technology

It significantly improves emulsification efficiency, achieves uniform mixing of base materials, and enhances the effect of the emulsification process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient emulsifier for emulsion explosive production, which relates to the technical field of explosive processing equipment and comprises a fixed seat, and an emulsifying barrel is fixedly mounted on the fixed seat; the driving assembly comprises a driving motor, an outer gear disc and a bevel gear, the driving motor is installed on the upper portion of the emulsifying barrel, the outer gear disc is fixedly installed on the side, close to the emulsifying barrel, of the driving motor, and the output end of the driving motor is connected with a connecting rod; the stirring rod is obliquely arranged, one end of the stirring rod is connected with the bevel gear, the bevel gear is meshed with the outer gear disc, the other end of the stirring rod is connected with a stirring rod, and the stirring rod is located in the emulsifying barrel. According to the utility model, the stirring rod with the cavity and the stirring rod are arranged, so that a base material is uniformly mixed in the injection process, and the high efficiency and uniformity of the emulsification process are realized.
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Description

Technical Field

[0001] This utility model relates to the field of explosives processing equipment technology, and in particular to a high-efficiency emulsifier for the production of emulsion explosives. Background Technology

[0002] Emulsion explosives are an important type of industrial explosive, widely used in mining, tunneling, and other fields. Emulsification is a crucial step in the production of emulsion explosives, and its effectiveness directly affects the performance and stability of the explosive.

[0003] Traditional emulsifiers involve injecting the base material into the emulsification tank from the top or bottom during emulsification, and then stirring it in a certain direction with a stirring rod to mix the two base material liquids. In order to ensure the safety of the emulsification process, the rotation speed of the stirring rod needs to be controlled within a certain range, so the emulsification efficiency is relatively low. Therefore, a high-efficiency emulsifier for the production of emulsion explosives is proposed. Utility Model Content

[0004] The main objective of this invention is to provide a high-efficiency emulsifier for the production of emulsion explosives. By setting up a stirring rod and stirring bar with cavities, and conveying the base material through the stirring rod and stirring bar, the base material is uniformly mixed during the injection process, which can effectively solve the problems in the prior art.

[0005] To achieve the above objectives, this utility model provides a high-efficiency emulsifier for the production of emulsion explosives, including a fixed base, a drive assembly, and a stirring rod;

[0006] An emulsifying bucket is fixedly installed on the fixed base. The upper part of the emulsifying chamber of the emulsifying bucket is open. A first bracket is installed on the fixed base. The first bracket is "L"-shaped and has a first hole located at the upper part of the emulsifying bucket.

[0007] The drive assembly includes a drive motor, an external gear disk, and a bevel gear. The drive motor is fixedly mounted on the upper part of the emulsification tank via a second bracket. The external gear disk is fixedly mounted on the side of the drive motor near the emulsification tank. The output end of the drive motor is connected to a connecting rod, and a second hole is provided on the connecting rod.

[0008] The stirring rod passes through the first hole and the second hole respectively. One end of the stirring rod is connected to the bevel gear set, and the bevel gear meshes with the external gear disk. The other end of the stirring rod is connected to the stirring rod, which is located inside the emulsification tank.

[0009] Based on the above technical solution, the present invention can be further improved as follows.

[0010] Furthermore, the stirring rod is inclined.

[0011] Furthermore, both the stirring rod and the stirring bar are provided with cavities, the cavity of the stirring rod is connected to the cavity of the stirring bar, the side of the stirring rod away from the stirring bar is connected to a feed pipe, and the stirring bar has multiple discharge ports arrayed on it.

[0012] Furthermore, the stirring rod is fixedly connected to the second hole, and a spherical connector is provided between the stirring rod and the first hole.

[0013] Furthermore, the stirring rod is spiral-shaped.

[0014] The beneficial effects of this utility model are as follows: This utility model provides a high-efficiency emulsifier for the production of emulsion explosives, which has the following advantages:

[0015] 1. This utility model can significantly improve emulsification efficiency through the synergistic effect of the drive component and the spiral stirring rod.

[0016] 2. This utility model, by setting up a stirring rod and stirring bar with cavities, and conveying the base material through the stirring rod and stirring bar, makes the base material uniformly mixed during the injection process, thus achieving high efficiency and uniformity in the emulsification process.

[0017] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description

[0018] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0019] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency emulsifier for the production of emulsion explosives proposed in this utility model.

[0020] Figure 2 This is a schematic diagram of the stirring rod and stirring bar in a high-efficiency emulsifier for the production of emulsion explosives proposed in this utility model.

[0021] In the diagram: 1. Fixed base; 2. Emulsifying tank; 3. First support; 4. Second support; 5. First hole; 6. Second hole; 7. Drive assembly; 8. Drive motor; 9. External gear disk; 10. Bevel gear; 11. Connecting rod; 12. Stirring rod; 13. Stirring bar; 14. Feed pipe; 15. Discharge port. Detailed Implementation

[0022] The following is in conjunction with the appendix Figure 1-2 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description and claims. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0023] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is described as "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is described as "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0025] like Figure 1-2 As shown, this utility model provides a high-efficiency emulsifier for the production of emulsion explosives, including a fixed base 1, a drive assembly 7 and a stirring rod 12;

[0026] An emulsifying tank 2 is fixedly installed on the fixed base 1. The upper part of the emulsifying chamber of the emulsifying tank 2 is open. A first bracket 3 is installed on the fixed base 1. The first bracket 3 is "L" shaped and has a first hole 5. The first hole 5 is located at the upper part of the emulsifying tank 2 and is used to install the stirring rod 12.

[0027] The drive assembly 7 includes a drive motor 8, an external gear disk 9, and a bevel gear 10. The drive motor 8 is fixedly mounted on the upper part of the emulsification tank 2 via a second bracket 4. The second bracket 4 is an upper bracket, so as not to affect the movement of the stirring rod 12, the feed pipe 14, and the external conveying pipe. The external gear disk 9 is fixedly mounted on the side of the drive motor 8 near the emulsification tank 2. The output end of the drive motor 8 is connected to a connecting rod 11, and a second hole 6 is provided on the connecting rod 11.

[0028] The stirring rod 12 passes through the first hole 5 and the second hole 6 respectively. The stirring rod 12 is fixedly connected to the second hole 6. A spherical connector is provided between the stirring rod 12 and the first hole 5. The stirring rod 12 is inclined. The bevel gear 10 is fixedly fitted around one end of the stirring rod 12. The bevel gear 10 meshes with the external gear disk 9. The other end of the stirring rod 12 is connected to a stirring rod 13.

[0029] The drive motor 8 drives the connecting rod 11 to rotate, and the connecting rod 11 drives one end of the stirring rod 12 to make a circular motion around the external gear disk 9. The other end of the stirring rod 12 drives the stirring rod 13 to make a circular motion inside the emulsification tank 2. The spiral stirring rod 13 can make the base material in the emulsification tank 2 more uniform and thorough, thereby improving the emulsification efficiency.

[0030] Furthermore, both the stirring rod 12 and the stirring bar 13 are provided with cavities. The cavity of the stirring rod 12 is connected to the cavity of the stirring bar 13. The side of the stirring rod 12 away from the stirring bar 13 is connected to the feed pipe 14. The stirring bar 13 has multiple discharge ports 15 arrayed on it. Before emulsification, the base material one is poured into the emulsification tank 2. The base material two is transported to the feed pipe 14 through the conveying pipe, and then reaches the stirring bar 13 through the stirring rod 12. Finally, it enters the emulsification tank 2 from the discharge port 15 and mixes with the base material one. By uniformly distributing the base material two in the base material one during the injection process, the emulsification effect is improved.

[0031] Furthermore, the conveying pipe connected to the feed pipe 14 is suspended on the annular guide rail, and a bearing is provided between the conveying pipe of the second base material and the material bucket of the second base material, thereby ensuring the continuous conveying of material by the conveying pipe.

[0032] The working principle is as follows:

[0033] Pour the base material 1 to be mixed into the emulsification tank 2, and connect the external conveying pipe of base material 2 to the feed pipe 14. Start the drive motor 8, which drives the connecting rod 11 to rotate. The connecting rod 11 drives one end of the stirring rod 12 to move in a circular motion around the external gear disk 9. Since the bevel gear 10 meshes with the external gear disk 9, the other end of the stirring rod 12 drives the stirring rod 13 to move in a circular motion inside the emulsification tank 2. Base material 2 enters the emulsification tank 2 through the cavity of the stirring rod 12 and the stirring rod 13, and finally enters the emulsification tank 2 from the discharge port 15 to mix with base material 1. Under the rotation of the spiral stirring rod 13, base material 1 and base material 2 are fully mixed in the emulsification tank 2 to form a uniform emulsion. The design of the discharge port 15 on the stirring rod 13 makes base material 2 evenly distributed in base material 1 during the injection process, further improving the emulsification effect.

[0034] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A high-efficiency emulsifier for emulsion explosive production, characterized in that, Include: The fixed seat (1), the emulsion barrel (2) is fixedly installed on the fixed seat (1), the emulsion cavity of the emulsion barrel (2) is open in the upper portion, the first support (3) is installed on the fixed seat (1), the first support (3) is in the shape of "L", the first hole (5) is formed in the first support (3), and the first hole (5) is located in the upper portion of the emulsion barrel (2); The driving assembly (7) comprises a driving motor (8), an external gear disc (9) and a bevel gear (10), the driving motor (8) is fixedly installed on the upper portion of the emulsion barrel (2) through the second support (4), the external gear disc (9) is fixedly installed on the side of the driving motor (8) close to the emulsion barrel (2), the output end of the driving motor (8) is connected with a connecting rod (11), and the second hole (6) is formed in the connecting rod (11); The stirring rod (12) penetrates the first hole (5) and the second hole (6) respectively, one end of the stirring rod (12) is connected with the bevel gear (10), the bevel gear (10) is engaged with the external gear disc (9), the other end of the stirring rod (12) is connected with the stirring rod (13), and the stirring rod (13) is located in the emulsion barrel (2).

2. The high-efficiency emulsifier for emulsion explosive production according to claim 1, characterized in that, The stirring rod (12) is arranged in an inclined manner.

3. The high-efficiency emulsifier for emulsion explosive production according to claim 1, characterized in that, The stirring rod (12) and the stirring rod (13) are provided with cavities, the cavity of the stirring rod (12) is communicated with the cavity of the stirring rod (13), the side, away from the stirring rod (13), of the stirring rod (12) is connected with a feeding pipe (14), and a plurality of discharge ports (15) are arranged on the stirring rod (13).

4. The high-efficiency emulsifier for emulsion explosive production according to claim 1, characterized in that, The stirring rod (12) is fixedly connected with the second hole (6), and the stirring rod (12) is provided with a spherical connecting piece between the stirring rod (12) and the first hole (5).

5. The high-efficiency emulsifier for emulsion explosive production according to claim 1, characterized in that, The stirring rod (13) is in a spiral shape.