Automatic dye distribution equipment

Abstract

The utility model relates to automatic dye distribution equipment which comprises a dye distribution machine body, a first discharging pipe is installed at the discharging end of the dye distribution machine body, a second discharging pipe is installed on one side of the first discharging pipe, first electromagnetic valves are installed at one end of the second discharging pipe and one end of the first discharging pipe respectively, a connecting box is installed on the first discharging pipe, and a second electromagnetic valve is installed on the connecting box. A sampling and cleaning mechanism is mounted on the connecting box, the sampling and cleaning mechanism comprises a sampling and observing assembly and a cleaning assembly, the sampling and observing assembly is used for carrying out partial sampling detection on the dye, and the cleaning assembly is used for cleaning the sampling and observing assembly. The dye sampling device has the beneficial effects that dye adhered to the inner wall of the sampling barrel can be conveniently scraped, swept and washed, and manual scraping and washing after the sampling barrel parts are gradually disassembled by a worker are not needed, so that the labor capacity of the worker is reduced, and the working efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of dye delivery technology, specifically to an automated dye delivery device. Background Technology

[0002] Dyes are a class of organic compounds that can give other substances bright and fast colors. Since the pigments used now are all artificially synthesized, they are also called synthetic dyes. Dyes are currently widely used, mainly in the dyeing production of fabrics. At present, dye production requires dye distribution equipment to mix and deliver the dyes. Current dye distribution equipment can achieve automated and high-precision operation. However, existing dye distribution equipment is difficult to sample and test the dyes when discharging them, which may result in the continuous delivery of unqualified dyes.

[0003] In the prior art, Chinese Patent No. CN217568598U discloses an automated high-precision dye dispensing device, including a dye dispensing equipment body and a discharge pipe installed on the dye dispensing equipment body. The discharge pipe is installed on the dye dispensing equipment body, and a feed pipe is fixedly connected to the discharge pipe. The lower end of the feed pipe is threadedly connected to an internal threaded cylinder, and the lower end of the internal threaded cylinder is fixedly connected to the upper end of a sampling cylinder. Although it is convenient for staff to sample and check the color and ratio of dye, after the sampling and testing are completed, staff still need to rotate each set of screws to remove the base plate, then manually scrape off the dye adhering to the inner wall of the sampling cylinder, and rinse with water. This is cumbersome and time-consuming, thus affecting work efficiency. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an automated dye delivery device that facilitates the scraping and rinsing of dye adhering to the inner wall of the sampling cylinder. This eliminates the need for personnel to gradually disassemble the sampling cylinder components and then manually scrape and rinse the dye, reducing the workload of personnel and improving work efficiency.

[0005] This utility model provides the following technical solution: an automated dye delivery device, comprising: a dye delivery machine body, a first discharge pipe installed at the discharge end of the dye delivery machine body, a second discharge pipe installed on one side of the first discharge pipe, a first solenoid valve installed at one end of both the second discharge pipe and the first discharge pipe, a connecting box installed on the first discharge pipe, and a sampling and cleaning mechanism installed on the connecting box. The sampling and cleaning mechanism includes a sampling observation component and a cleaning component. The sampling observation component is used to perform partial sampling and testing of the dye, and the cleaning component is used to clean the sampling observation component.

[0006] As a preferred embodiment of this utility model, the cleaning component includes an adjusting cylinder installed on one side of the outer wall of the connecting box. A threaded rod is rotatably connected to the inner side of the adjusting cylinder, and an adjusting plate is threadedly connected to the outer side of the threaded rod. A movable seat is installed at one end of the adjusting plate, and a sealing disc is installed at one end of the outer wall of the movable seat. A rotating wheel is rotatably connected to the top of the adjusting cylinder, and one end of the rotating wheel extends to the inner side of the adjusting cylinder and is fixedly connected to one end of the threaded rod.

[0007] As a preferred embodiment of this utility model, a first motor is installed at the top of the movable seat. A rotating rod is installed at one end of the drive end of the first motor that extends into the interior of the movable seat. A spiral blade is installed on the outer side of the rotating rod. Positioning seats are installed at both ends of the outer wall of the spiral blade. Sliding grooves are opened at both ends of the inner wall of the positioning seats. A sliding seat is slidably connected to the inner side of the sliding groove. A first spring is installed between the outer wall of the sliding seat and the inner wall of the sliding groove.

[0008] As a preferred embodiment of this utility model, a scraper is attached to one side of the outer wall of the sliding seat. Sloping grooves are provided at both ends of the scraper away from the sliding seat. An extension groove is provided on the side of the sliding seat close to the scraper. An extension plate is slidably connected to the inside of the extension groove. One side of the scraper is fixedly connected to one side of the extension plate. An abutment groove is provided inside the sliding seat on one side of the extension groove. An abutment plate is slidably connected to the inside of the abutment groove.

[0009] As a preferred embodiment of this utility model, the inner side of the abutment groove is connected to the inner side of the extension groove. A second spring is installed between the two ends of one side of the abutment plate and the inner wall of the abutment groove. The opposite ends of the abutment plate and the extension plate are provided with slopes. A pull rod is installed on one side of the abutment plate between the two sets of second springs. A groove is provided on the outer wall of the sliding seat. The groove is connected to the inner side of the abutment groove. The pull rod and the groove are slidably connected. A pull ring is rotatably connected to one end of the pull rod extending to the outside of the groove. The pull ring is made of rubber. A hanging rod is installed on one side of the outer wall of the sliding seat located in the groove. A water storage tank is installed on one side of the outer wall of the adjusting cylinder. A water inlet pipe is embedded in the top of the water storage tank. The top of the water inlet pipe is connected to a top cover by a latch. A corrugated pipe is embedded in one end of the bottom of the water storage tank. The other end of the corrugated pipe passes through a sealing disc. A second solenoid valve is installed on the corrugated pipe.

[0010] As a preferred embodiment of this utility model, the sampling observation component includes an external threaded sleeve embedded in the bottom of the connecting box, a sealing groove that engages with the sealing disc at the top of the connecting box, an internal threaded sleeve that is threadedly connected to the inner side of the external threaded sleeve, and a sampling cylinder installed at the bottom of the internal threaded sleeve.

[0011] As a preferred embodiment of this utility model, an observation window is embedded in one end of the outer wall of the sampling tube, and a discharge pipe is embedded in the bottom end of the sampling tube, with a valve installed on the discharge pipe.

[0012] The beneficial effects of this utility model are: the sampling observation component performs partial sampling and testing of the dye, and the cleaning component cleans the sampling observation component, which facilitates the scraping and rinsing of the dye adhering to the inner wall of the sampling tube. It eliminates the need for personnel to gradually disassemble the sampling tube components and then manually scrape and rinse, thus reducing the workload of personnel and improving work efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a partial three-dimensional structural diagram of the connecting box and adjusting cylinder of this utility model;

[0015] Figure 3 This is a three-dimensional structural diagram of the threaded blade and rotating rod of this utility model;

[0016] Figure 4 This is a partial three-dimensional structural diagram of the positioning seat and scraper of this utility model;

[0017] Figure 5 This is a partial cross-sectional view of the sliding seat of this utility model;

[0018] In the diagram: 1. Main body of the dye delivery machine; 2. First discharge pipe; 3. Second discharge pipe; 4. First solenoid valve; 5. Connecting box; 6. Adjusting cylinder; 7. Threaded rod; 8. Adjusting plate; 9. Discharge pipe; 10. Movable seat; 11. Rotary wheel; 12. First motor; 13. Spiral blade; 14. Positioning seat; 15. Sliding seat; 16. First spring; 17. Scraper; 18. Extension plate; 19. Abutment plate; 20. Second spring; 21. Pull rod; 22. Pull ring; 23. Hanging rod; 24. Water storage tank; 25. Water inlet pipe; 26. Second solenoid valve; 27. External threaded sleeve; 28. Internal threaded sleeve; 29. ​​Sampling cylinder. Detailed Implementation

[0019] To make the technical problems solved by this utility model, the technical solutions adopted, and the technical effects achieved clearer, the technical solutions of the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0020] Example:

[0021] like Figures 1 to 5As shown, an automated dye dispensing device includes: a dye dispensing machine body 1, a first discharge pipe 2 installed at the discharge end of the dye dispensing machine body 1, a second discharge pipe 3 installed on one side of the first discharge pipe 2, a first solenoid valve 4 installed at one end of both the second discharge pipe 3 and the first discharge pipe 2, a connecting box 5 installed on the first discharge pipe 2, and a sampling and cleaning mechanism installed on the connecting box 5. The sampling and cleaning mechanism includes a sampling observation component and a cleaning component. The sampling observation component is used for partial sampling and testing of the dye, and the cleaning component is used for cleaning the sampling observation component. When in use, the device can perform partial sampling and testing of the dye through the sampling observation component and clean the sampling observation component, which facilitates the scraping and rinsing of the dye adhering to the inner wall of the sampling cylinder 29. This eliminates the need for personnel to gradually disassemble the sampling cylinder 29 components and then manually scrape and rinse, reducing the workload of personnel and improving work efficiency.

[0022] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the sampling observation assembly includes an external threaded sleeve 27 embedded in the bottom of the connecting box 5. The top of the connecting box 5 has a sealing groove that engages with the sealing disc. An internal threaded sleeve 28 is threadedly connected to the inner side of the external threaded sleeve 27. A sampling cylinder 29 is installed at the bottom of the internal threaded sleeve 28. An observation window is embedded in one end of the outer wall of the sampling cylinder 29. A discharge pipe 9 is embedded in one end of the bottom of the sampling cylinder 29. A valve is installed on the discharge pipe 9. First, before conveying, the first solenoid valve 4 on the second discharge pipe 3 can be closed, and then the first solenoid valve 4 on the first discharge pipe 2 can be opened to convey a portion of the dye to the inside of the sampling cylinder 29. The amount taken can be determined through the observation window. After taking out enough dye for testing, the first solenoid valve 4 on the first discharge pipe 2 can be closed to prevent the dye from entering. Then, the valve is opened to allow the sampled dye to flow out along the discharge pipe 9 for collection and testing by the staff. Alternatively, the internal threaded sleeve 28 and the external threaded sleeve 27 can be separated directly, and the sampling cylinder 29 can be removed and sent to the testing location for testing.

[0023] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, the cleaning assembly includes an adjusting cylinder 6 installed on one side of the outer wall of the connecting box 5. A threaded rod 7 is rotatably connected to the inner side of the adjusting cylinder 6, and an adjusting plate 8 is threadedly connected to the outer side of the threaded rod 7. A movable seat 10 is installed at one end of the adjusting plate 8, and a sealing disc is installed at one end of the outer wall of the movable seat 10. A rotating wheel 11 is rotatably connected to the top of the adjusting cylinder 6, and one end of the rotating wheel 11 extends into the inner side of the adjusting cylinder 6 and is fixedly connected to one end of the threaded rod 7. A water storage tank 24 is installed on one side of the outer wall of the adjusting cylinder 6. A water inlet pipe 25 is embedded in the top of the water storage tank 24, and a top cover is secured to the top of the water inlet pipe 25 by a locking clip. A corrugated pipe is embedded in one end of the bottom of the water storage tank 24, and the other end of the corrugated pipe passes through the sealing disc. A second solenoid valve 26 is installed on the corrugated pipe. Then, the dye is poured... After the test is completed at the testing point, the sampling cylinder 29 can be reassembled under the connecting box 5. At this time, the rotating wheel 11 can be held to drive the threaded rod 7 to rotate, so that the adjusting plate 8 drives the movable seat 10 and the sealing plate to approach the top of the connecting box 5 until the sealing plate and the sealing groove are engaged, allowing the spiral blade 13 to enter the inside of the sampling cylinder 29. At this time, the second solenoid valve 26 can be activated to allow water to be injected into the connecting box 5 and the inside of the sampling cylinder 29 through the corrugated pipe. At this time, the first solenoid valve 4 on the first discharge pipe 2 is in the closed state, and the sprayed water will not overflow into the inside of the dye delivery machine body 1. When spraying water, the first motor 12 can be activated to drive the rotating rod to rotate, so that the spiral blade 13 agitates the water, and the water flow formed by the agitation flushes the inner wall of the connecting box 5 and the sampling cylinder 29.

[0024] In this embodiment, as Figure 3 , Figure 4 and Figure 5 As shown, a first motor 12 is installed at the top of the movable seat 10. A rotating rod is installed at one end of the drive end of the first motor 12 that extends into the interior of the movable seat 10. A spiral blade 13 is installed on the outer side of the rotating rod. Positioning seats 14 are installed at both ends of the outer wall of the spiral blade 13. Sliding grooves are opened at both ends of the inner wall of the positioning seat 14. A sliding seat 15 is slidably connected to the inner side of the sliding groove. A first spring 16 is installed between the outer wall of the sliding seat 15 and the inner wall of the sliding groove. Furthermore, the rotation speed of the first motor 12 can be increased so that the sliding seat 15 slides in the sliding groove to stretch the first spring 16, so that the scraper 17 can contact and scrape off the dye adhering to the inner wall of the sampling cylinder 29. After the scraping and rinsing are completed, the valve can be opened to allow the sewage to be discharged to the outside through the discharge pipe 9.

[0025] In this embodiment, as Figure 3 , Figure 4 and Figure 5As shown, a scraper 17 overlaps one side of the outer wall of the sliding seat 15. Sloping grooves are formed at both ends of the scraper 17 away from the sliding seat 15. An extension groove is formed on the side of the sliding seat 15 near the scraper 17. An extension plate 18 is slidably connected inside the extension groove. One side of the scraper 17 is fixedly connected to one side of the extension plate 18. An abutment groove is formed inside the sliding seat 15 on one side of the extension groove. An abutment plate 19 is slidably connected inside the abutment groove. Furthermore, during assembly, one side of the scraper 17 can overlap the outer wall of the sliding seat 15. This allows the extension plate 18 to enter the inside of the extension groove and abut against the slope of the abutment plate 19, causing the abutment plate 19 to squeeze the second spring 20 and retract into the inside of the abutment groove. After the extension plate 18 is inserted into the inside of the extension groove, the second spring 20 can drive the abutment plate 19 to pop out and abut against one end of the extension plate 18, thereby completing the assembly of the scraper 17. After assembly, the pull ring 22 can be fastened, and according to the properties of its rubber, it can be stretched to one end and deflected and hung obliquely on the hanging rod 23 to prevent the pull rod 21 from shifting when it swings.

[0026] In this embodiment, as Figure 3 , Figure 4 and Figure 5 As shown, the inner side of the abutment groove is connected to the inner side of the extension groove. A second spring 20 is installed between the two ends of one side of the abutment plate 19 and the inner wall of the abutment groove. The opposite ends of the abutment plate 19 and the extension plate 18 are provided with slopes. A pull rod 21 is installed on one side of the abutment plate 19 between the two sets of second springs 20. A groove is provided on the outer wall of the sliding seat 15. The groove is connected to the inner side of the abutment groove. The pull rod 21 is slidably connected to the groove. A pull ring 22 is rotatably connected to one end of the pull rod 21 that extends to the outside of the groove. The pull ring 22 is made of rubber. A hanging rod 23 is installed on the outer wall of the sliding seat 15 on one side of the groove. Furthermore, when the scraper 17 is damaged or severely worn, the pull ring 22 can be fastened to remove it from the hanging rod 23. Then, the pull rod 21 can be dragged to move inside the groove. After the abutment plate 19 is dragged away from the protruding end of the extension plate 18, the scraper 17 and the extension plate 18 can be pulled out together for repair and maintenance.

[0027] Implementation plan: Before conveying, close the first solenoid valve 4 on the second discharge pipe 3, then open the first solenoid valve 4 on the first discharge pipe 2 to convey a portion of the dye to the inside of the sampling cylinder 29. The amount taken can be determined through the observation window. After taking enough dye for testing, close the first solenoid valve 4 on the first discharge pipe 2 to prevent dye from entering. Then open the valve to let the sampled dye flow out along the discharge pipe 9 for collection and testing by staff. Alternatively, directly separate the inner threaded sleeve 28 and the outer threaded sleeve 27, remove the sampling cylinder 29 and send it to the testing area for testing. After all the dye has been poured to the testing area and the testing is completed, the sampled dye can be removed from the testing area. Sample cylinder 29 is reassembled below connecting box 5. At this point, the rotating wheel 11 can be held to rotate the threaded rod 7, causing the adjusting plate 8 to move the movable seat 10 and sealing disc closer to the top of connecting box 5 until the sealing disc engages with the sealing groove, allowing the spiral blade 13 to enter the inside of sampling cylinder 29. At this time, the second solenoid valve 26 can be activated to allow water to flow through the bellows into the connecting box 5 and the inside of sampling cylinder 29. Meanwhile, the first solenoid valve 4 on the first discharge pipe 2 is closed, preventing the sprayed water from overflowing into the inside of the dye delivery machine body 1. When spraying water, the first motor 12 can be activated to rotate the rotating rod, causing the spiral blade 13... Stirring the water source allows the resulting water flow to flush the inner walls of the connecting box 5 and the sampling cylinder 29. It also increases the speed of the first motor 12, causing the sliding seat 15 to slide within the sliding groove and stretch the first spring 16. This allows the scraper 17 to contact and scrape off the dye adhering to the inner wall of the sampling cylinder 29. After the scraping and flushing are complete, the valve can be opened to allow the wastewater to be discharged to the outside through the discharge pipe 9. During assembly, one side of the scraper 17 can overlap with the outer wall of the sliding seat 15, allowing the extension plate 18 to enter the inner side of the extension groove and abut against the slope of the abutment plate 19. This causes the abutment plate 19 to compress the second spring 20 and retract into the abutment groove. After the extension plate 18 is inserted into the extension groove, the second spring 20 can drive the abutment plate 19 to pop out and abut against one end of the extension plate 18, thereby completing the assembly of the scraper 17. After assembly, the pull ring 22 can be fastened, and according to the properties of its rubber, it can be stretched to one end and deflected and hung obliquely on the hanging rod 23 to prevent the pull rod 21 from shifting when it swings. When the scraper 17 is damaged or severely worn, the pull ring 22 can be fastened to remove it from the hanging rod 23. Then, the pull rod 21 can be dragged to move inside the groove. After the abutment plate 19 is dragged away from the protruding end of the extension plate 18, the scraper 17 and the extension plate 18 can be pulled out together for repair and maintenance.

[0028] The control method of this utility model is through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0029] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.

[0030] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. An automated dye dispensing apparatus, characterized by, The utility model relates to a dye delivery machine, which comprises a dye delivery machine body, a first discharge pipe installed at the discharge end of the dye delivery machine body, a second discharge pipe installed on one side of the first discharge pipe, a first electromagnetic valve installed on one end of the second discharge pipe and the first discharge pipe, a connecting box installed on the first discharge pipe, a sampling and cleaning mechanism installed on the connecting box, a sampling observation assembly for partially sampling and detecting the dye, and a cleaning assembly for cleaning the sampling observation assembly. The cleaning assembly comprises an adjusting cylinder installed on one side of the outer wall of the connecting box, a threaded rod rotatably connected to the inner side of the adjusting cylinder, an adjusting plate threadedly connected to the outer side of the threaded rod, a movable seat installed at one end of the adjusting plate, a sealing disc installed at one end of the outer wall of the movable seat, a rotating wheel rotatably connected to the top end of the adjusting cylinder, and one end of the rotating wheel extending into the adjusting cylinder and fixedly connected to one end of the threaded rod.

2. An automated dye dispensing apparatus according to claim 1, wherein, A first motor is installed at the top end of the movable seat, a rotating rod is installed at one end of the movable seat extending into the interior of the movable seat, a helical blade is installed on the outer side of the rotating rod, positioning seats are installed at both ends of the outer wall of the helical blade, sliding grooves are formed at both ends of the inner wall of the positioning seats, sliding seats are slidably connected to the inner sides of the sliding grooves, and first springs are installed between the outer wall of the sliding seat and the inner wall of the sliding groove.

3. An automated dye dispensing apparatus according to claim 2, wherein, A scraper is lapped on one side of the outer wall of the sliding seat, inclined grooves are formed at both ends of the scraper away from the sliding seat, an extension groove is formed on the side of the sliding seat close to the scraper, an extension plate is slidably connected to the inner side of the extension groove, one side of the scraper is fixedly connected to one side of the extension plate, an abutting groove is formed at one side of the sliding seat inside the extension groove, and an abutting plate is slidably connected to the inner side of the abutting groove.

4. An automated dye dispensing apparatus according to claim 3, wherein, The inner side of the abutting groove is in communication with the inner side of the extension groove, second springs are installed between both ends of one side of the abutting plate and the inner wall of the abutting groove, inclined surfaces are formed at opposite ends of the abutting plate and the extension plate, a pull rod is installed between one side of the abutting plate between the two groups of second springs, a pull groove is formed in the outer wall of the sliding seat, the pull groove is in communication with the inner side of the abutting groove, the pull rod is slidably connected to the pull groove, a pull ring is rotatably connected to one end of the pull rod extending to the outer side of the pull groove, the pull ring is made of rubber, a hanging rod is installed on the side of the outer wall of the sliding seat in the pull groove, a water storage tank is installed on one side of the outer wall of the adjusting cylinder, a water inlet pipe is embeddedly installed at the top end of the water storage tank, a top cover is clamped to the top end of the water inlet pipe by a lock, a corrugated pipe is embeddedly installed at one end of the bottom of the water storage tank, the other end of the corrugated pipe penetrates the sealing disc, and a second electromagnetic valve is installed on the corrugated pipe.

5. An automated dye dispensing apparatus according to claim 4, wherein, The sampling observation assembly comprises an external thread sleeve embeddedly installed at the bottom end of the connecting box, a sealing groove in communication with the sealing disc is formed at the top end of the connecting box, an internal thread sleeve is threadedly connected to the inner side of the external thread sleeve, and a sampling cylinder is installed at the bottom end of the internal thread sleeve.

6. An automated dye dispensing apparatus as defined in claim 1, wherein, An observation window is embeddedly installed at one end of the outer wall of the sampling cylinder, a discharge pipe is embeddedly installed at one end of the bottom of the sampling cylinder, and a valve is installed on the discharge pipe.

7. An automated dye dispensing apparatus according to claim 6, wherein, ​

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