Adjustable saddle tool of reaction kettle

Abstract

The utility model discloses an adjustable saddle tool of a reaction kettle, which belongs to the technical field of tool equipment and comprises a base, two groups of support components are arranged on the base, and a support space is formed between the two groups of support components; the base comprises an adjustable connecting plate, and a plurality of first adjusting holes are formed in the adjustable connecting plate; each supporting assembly comprises a plurality of adjusting supporting mechanisms, and each adjusting supporting mechanism comprises an upper connecting plate, a lower connecting plate and a reaction kettle supporting plate; the reaction kettle supporting plate is provided with an arc-shaped supporting face facing the supporting space, the upper connecting plate is located on the upper side of the lower connecting plate and connected with the reaction kettle supporting plate, the upper connecting plate is provided with a second adjusting hole, the lower connecting plate is provided with a connecting hole, and the connecting hole corresponds to the first adjusting hole and the second adjusting hole in position; the adjusting supporting mechanisms in the same supporting assembly are overlapped up and down and are adjustably connected, and the lowest adjusting supporting mechanism is adjustably connected with the adjustable connecting plate so as to adapt to the reaction kettles with different diameters.

Description

Technical Field

[0001] This utility model relates to the field of tooling equipment technology, specifically to an adjustable saddle tooling for a reaction vessel. Background Technology

[0002] A reaction vessel is a piece of equipment used for chemical reactions, physicochemical processes, and laboratory research. The vessel body is generally cylindrical; during both production and transportation, reaction vessels are typically placed horizontally, requiring a saddle-shaped fixture for support and positioning. Currently, saddle-shaped fixtures are of fixed sizes, necessitating the fabrication of different fixtures for reaction vessels of varying diameters to meet the production needs of pressure reaction vessels. However, once a reaction vessel is produced, if production of that diameter ceases, the matching saddle-shaped fixture may become unusable, resulting in low utilization. Furthermore, the saddle-shaped fixture incurs storage, management, and production costs, representing a waste. Utility Model Content

[0003] To address the problems existing in the prior art, this utility model provides an adjustable saddle fixture for a reactor, which can adapt to the support and positioning needs of reactors of different diameters and has a high utilization rate.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] This utility model provides an adjustable saddle fixture for a reaction vessel, including a base, on which two sets of support components are provided, and a support space is formed between the two sets of support components;

[0006] The base includes an adjustable connecting plate, which has a plurality of first adjustment holes. The first adjustment holes are elongated holes that extend along the direction of approaching or away from the support space.

[0007] Each set of support components includes several adjustable support mechanisms, each including an upper connecting plate, a lower connecting plate, and a reactor support plate. The reactor support plate has an arc-shaped support surface facing the support space. The upper connecting plate is located above the lower connecting plate and is connected to the reactor support plate. The upper connecting plate is provided with a second adjusting hole, which is an elongated hole extending in a direction close to or away from the support surface. The lower connecting plate is provided with several connecting holes.

[0008] A plurality of the adjustable support mechanisms within the same support assembly are stacked vertically and are tunably connected via connecting components located in the connecting hole and the second adjusting hole; meanwhile, the lowest adjustable support mechanism is tunably connected to the adjustable connecting plate via connecting components located in the connecting hole and the first adjusting hole.

[0009] In the aforementioned adjustable saddle fixture for a reactor, the base includes a base plate and a support plate, with the support plate positioned between the adjustable connecting plate and the base plate, thus fixing the two together as a single unit.

[0010] In the aforementioned adjustable saddle fixture for a reactor, the adjustable connecting plate is provided with two first adjustment holes, which are parallel to each other.

[0011] In the aforementioned adjustable saddle fixture for a reactor, there is one support plate, which is located in the middle of the adjustable connecting plate, between the two first adjustment holes.

[0012] In the aforementioned adjustable saddle fixture for a reactor, the adjusting support mechanism includes a web plate, which is disposed between the upper connecting plate and the lower connecting plate.

[0013] In the aforementioned adjustable saddle fixture for a reactor, the upper connecting plate and the lower connecting plate are arranged in parallel at intervals.

[0014] In the aforementioned adjustable saddle fixture for a reactor, the web plate is fixedly connected to the upper connecting plate, the lower connecting plate, and the reactor support plate.

[0015] In the aforementioned adjustable saddle fixture for a reactor, the upper connecting plate has two second adjustment holes, which are parallel to each other.

[0016] In the aforementioned adjustable saddle fixture for a reactor, each set of support components is provided with 1-3 adjustable support mechanisms.

[0017] In the aforementioned adjustable saddle fixture for a reactor, the connecting assembly is a bolt and nut assembly.

[0018] The beneficial effects of this utility model are as follows:

[0019] The adjustable saddle fixture features two sets of support components on the base, forming a V-shaped support space. These two sets of support components can be adjusted relative to the base to accommodate the support requirements of reactors with different diameters. Simultaneously, each set of support components contains several adjustable support mechanisms, which are stacked vertically and their relative positions can also be adjusted. This allows for support at different locations on the reactor, offering greater flexibility. Small-diameter reactors can be supported by four adjustable support mechanisms on their opposite sides, while large-diameter reactors can be supported by six or eight mechanisms on their opposite sides. This multi-position support on the outside of the reactor prevents localized deformation under stress, ensuring good support stability.

[0020] The adjustable saddle tooling for the reactor can be adapted to reactors of different diameters, solving the problem of low utilization rate of conventional saddle tooling, reducing the frequency of saddle tooling manufacturing, and avoiding material cost waste.

[0021] The adjustable saddle tooling for the reactor has a high utilization rate and flexibility in the production process, and is also easy to transport. It can be used in different production scenarios, such as transfer, welding, water pressure, and storage, and solves the problem of insufficient tooling saddle specifications on the production site. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the adjustable saddle tooling support structure of the reactor of this utility model;

[0023] Figure 2 This is a schematic diagram of the base structure in the adjustable saddle tooling of the reactor of this utility model;

[0024] Figure 3 for Figure 2 Top view;

[0025] Figure 4 This is a schematic diagram of the adjustable support mechanism in the adjustable saddle tooling of the reactor of this utility model;

[0026] Figure 5 for Figure 4 Top view;

[0027] Figure 6 This is a schematic diagram of the lower connecting plate in the adjustable saddle tooling of the reactor of this utility model;

[0028] Figure 7 This is a schematic diagram of the first usage state of the adjustable saddle tooling for the reactor of this utility model;

[0029] Figure 8 This is a schematic diagram of the second usage state of the adjustable saddle tooling of the reactor of this utility model.

[0030] In the picture:

[0031] 100 - Base; 101 - Base plate; 102 - Support plate; 103 - Adjustable connecting plate; 104 - First adjustment hole;

[0032] 200-Support assembly; 201-Adjustable support mechanism; 202-Body plate; 203-Lower connecting plate; 204-Upper connecting plate; 205-Reaction vessel support plate; 206-Second adjustment hole; 207-Connection hole; 208-Support surface;

[0033] 300-Reaction vessel. Detailed Implementation

[0034] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0035] Please refer to Figure 1 This invention provides an embodiment of an adjustable saddle fixture for a reactor, comprising a base 100, on which two sets of support components 200 are provided, forming a roughly V-shaped support space between the two sets of support components 200, which can be used to support a reactor 300 with a circular cross-section or an arc surface to be supported.

[0036] like Figure 2 and Figure 3 As shown, the base 100 includes a base plate 101, a support plate 102, and an adjustable connecting plate 103. The base plate 101 provides support for the entire tooling. The base plate 101 can be a flat plate or any other required structural form, as long as it meets the installation and positioning requirements of the saddle tooling. The support plate 102 is located between the adjustable connecting plate 103 and the base plate 101. It not only fixes the adjustable connecting plate 103 and the base plate 101 together, but also separates the adjustable connecting plate 103 from the base plate 101, providing adjustment space for the adjustable connection of the support assembly 200.

[0037] The adjustable connecting plate 103 is provided with a plurality of first adjustment holes 104. The first adjustment holes 104 are elongated holes extending along the length of the adjustable connecting plate 103. The number of first adjustment holes 104 on the adjustable connecting plate 103 can be set as needed, and one or two holes can be set. When the number of first adjustment holes 104 on the adjustable connecting plate 103 is more than one, the first adjustment holes 104 are parallel to each other. The support assembly 200 is connected to the base 100 through the first adjustment holes 104, which facilitates the fixing of the support assembly 200 in different positions. When the connection position between the support assembly 200 and the first adjustment hole 104 is adjusted, the distance between the two sets of support assemblies 200 can be adjusted to change the size of the support space, so as to adapt to the support and positioning needs of reactors 300 with different outer diameters.

[0038] The number of support plates 102 can be one, which is set in the middle of the adjustable connecting plate 103, so that the base 100 is I-shaped and the overall structure of the base 100 has good stability. The number of support plates 102 can also be multiple. Multiple support plates 102 can be parallel to each other, or staggered, or reinforced with ribs, etc., but they should all avoid the first adjustment hole 104 so as not to affect the adjustment of the support assembly 200.

[0039] like Figure 4 , Figure 5 and Figure 6As shown, each set of support components 200 includes several adjusting support mechanisms 201. Each set of adjusting support mechanisms 201 includes an upper connecting plate 204, a lower connecting plate 203, a web plate 202, and a reactor support plate 205. The reactor support plate 205 has an outwardly convex, arc-shaped support surface 208, which faces the support space and can contact the reactor 300 to directly support it. The axial direction of the support surface 208 extends horizontally, preferably parallel to the axial direction of the reactor 300 and perpendicular to the length direction of the first adjusting hole 104. The central angle corresponding to the support surface 208 is less than 90°, preferably 60°. The upper connecting plate 204 and the lower connecting plate 203 are respectively connected to the upper and lower circumferential sides of the reactor support plate 205 and fixedly connected as a whole. The connection method can be welding or using bolts, screws, or other fasteners for fixed connection. Preferably, the upper connecting plate 204 and the lower connecting plate 203 are arranged in parallel and spaced apart, with the web plate 202 positioned between the upper connecting plate 204 and the lower connecting plate 203 to support the upper connecting plate 204. The web plate 202 is fixedly connected to the upper connecting plate 204 and the lower connecting plate 203 by welding or other connection methods. There can be only one web plate 202, centrally positioned between the upper connecting plate 204 and the lower connecting plate 203, and also fixedly connected to the reactor support plate 205. It is understood that the number of web plates 202 is not limited to the one shown in the attached figures; multiple web plates 202 with the same structure or different structural dimensions can also be provided.

[0040] The lower connecting plate 203 is provided with a connecting hole 207, which can be a smooth hole or a threaded hole. The upper connecting plate 204 is provided with a second adjusting hole 206, which is an elongated hole extending along the length of the upper connecting plate 204. The number of second adjusting holes 206 on the upper connecting plate 204 can be set as needed, and there can be one or two. When there is more than one second adjusting hole 206 on the upper connecting plate 204, the second adjusting holes 206 are parallel to each other. Both the second adjusting hole 206 and the connecting hole 207 are set away from the web plate 202.

[0041] In use, several adjustable support mechanisms 201 are stacked to form a support assembly 200. A connecting assembly is used to connect the adjustable support mechanism 201 to the base 100 and to detachably and adjustably connect two adjustable support mechanisms 201. The number of adjustable support mechanisms 201 can be selected as one or more according to the support needs of the reactor 300. Preferably, each support assembly 200 has 1-3 adjustable support mechanisms 201. Several adjustable support mechanisms 201 are stacked vertically, providing multi-position support on the outside of the reactor 300. The connecting assembly can be a bolt and nut assembly, which uses a combination of heavy-duty hexagonal head bolts and heavy-duty hexagonal nuts to achieve detachable and adjustable connections between the adjustable support mechanisms 201 and between the adjustable support mechanism 201 and the base 100.

[0042] For example, the upper connecting plate 204 is provided with eight second adjustment holes 206, which are divided into two groups, located at both ends of the upper connecting plate 204. The second adjustment holes 206 are smooth holes. Heavy-duty hexagonal head bolts pass through the second adjustment holes 206 and the first adjustment hole 104 or the second adjustment hole 206 from top to bottom, and then screw on the heavy-duty hexagonal nut, thereby fixing the adjustment support mechanism 201 to the base 100 or connecting two adjacent adjustment support mechanisms 201. Since the first adjustment hole 104 and the second adjustment hole 206 have a certain extension, the adjustment support mechanism 201 connected to them is allowed to slide and can be fixed in any position. Figure 7 and Figure 8 As shown, for reactors 300 with different outer diameters, the saddle tooling can be used on reactors 300 of various specifications by adjusting the support position of the adjustment support mechanism 201, thereby improving the utilization rate of the saddle tooling.

[0043] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An adjustable saddle tooling for a reactor vessel, characterized by, The base (100) is provided with two groups of support assemblies (200), and a support space is formed between the two groups of support assemblies (200); The base (100) comprises an adjustable connecting plate (103), and the adjustable connecting plate (103) is provided with a plurality of first adjusting holes (104), wherein the first adjusting holes (104) are long strip-shaped holes and extend along a direction close to or away from the support space; Each group of the support assemblies (200) comprises a plurality of adjusting and supporting mechanisms (201), and the adjusting and supporting mechanism (201) comprises an upper connecting plate (204), a lower connecting plate (203) and a reactor supporting plate (205); the reactor supporting plate (205) has an arc-shaped support surface (208) facing the support space, and the support surface (208) extends horizontally in an axial direction; the upper connecting plate (204) is located on the upper side of the lower connecting plate (203) and is connected to the reactor supporting plate (205) respectively, and the upper connecting plate (204) is provided with a second adjusting hole (206), wherein the second adjusting hole (206) is a long strip-shaped hole and extends along a direction close to or away from the support surface (208); the lower connecting plate (203) is provided with a plurality of connecting holes (207); The plurality of adjusting and supporting mechanisms (201) in the same support assembly (200) are stacked one above another and are adjustably connected through a connecting assembly located in the connecting hole (207) and the second adjusting hole (206); meanwhile, the lowermost adjusting and supporting mechanism (201) is adjustably connected to the adjustable connecting plate (103) through a connecting assembly located in the connecting hole (207) and the first adjusting hole (104).

2. An adjustable saddle tooling for a reactor vessel as claimed in claim 1, wherein, The base (100) comprises a base plate (101) and a support plate (102), and the support plate (102) is located between the adjustable connecting plate (103) and the base plate (101) and fixedly connects the two into one.

3. An adjustable saddle tooling for a reactor vessel as claimed in claim 2, wherein, The adjustable connecting plate (103) is provided with two first adjusting holes (104), and the two first adjusting holes (104) are parallel to each other.

4. An adjustable saddle tooling for a reactor vessel as claimed in claim 3, wherein, The support plate (102) is provided in the middle of the adjustable connecting plate (103) and is located between the two first adjusting holes (104).

5. An adjustable saddle tooling for a reactor vessel as claimed in claim 1, wherein, The adjusting and supporting mechanism (201) comprises a web plate (202), and the web plate (202) is arranged between the upper connecting plate (204) and the lower connecting plate (203).

6. An adjustable saddle tooling for a reactor vessel as claimed in claim 5, wherein, The upper connecting plate (204) and the lower connecting plate (203) are arranged in parallel and at intervals.

7. An adjustable saddle tooling for a reactor vessel as claimed in claim 5, wherein, The web plate (202) fixedly connects the upper connecting plate (204), the lower connecting plate (203) and the reactor supporting plate (205).

8. An adjustable saddle tooling for a reactor vessel as defined in claim 1, wherein, The upper connecting plate (204) is provided with two second adjusting holes (206), and the two second adjusting holes (206) are parallel to each other.

9. An adjustable saddle tooling for a reactor vessel as defined in claim 1, wherein, Each group of the support assemblies (200) is provided with 1-3 adjusting and supporting mechanisms (201).

10. An adjustable saddle tooling for a reactor vessel as claimed in claim 1, wherein, The connecting assembly is a bolt and nut assembly.

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