Jaw crusher capable of rapidly adjusting discharge port

By setting a feeding plate mechanism in the jaw crusher and using a hydraulic cylinder to drive the fixed jaw plate to adjust the discharge port, the problems of high failure rate and time-consuming adjustment of the hydraulic system in the prior art are solved, realizing rapid and flexible adjustment of the discharge port and improving production efficiency.

CN224072048UActive Publication Date: 2026-04-03TIANJIN LEKUANG MASCH EQUIP MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The existing jaw crusher suffers from a high failure rate in the hydraulic system and time-consuming adjustment operation when adjusting the discharge port size, which affects production efficiency.

Method used

A feeding mechanism is set between the crusher body and the fixed jaw plate, including a hydraulic cylinder, a pusher cylinder, a bridge plate, and a pusher cylinder. The fixed jaw plate is driven by the hydraulic cylinder to move closer to or away from the moving jaw plate, thereby realizing rapid adjustment of the discharge port size.

Benefits of technology

It enables rapid and flexible adjustment of the discharge port, improves the adjustment efficiency and stability of the jaw crusher, and reduces the impact of hydraulic system failures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a jaw crusher capable of quickly adjusting a discharge port, which comprises a crusher body and a fixed jaw plate, the fixed jaw plate is clamped in the inner box wall of the crusher body, the jaw crusher further comprises a plate feeding mechanism, the plate feeding mechanism comprises an inner blocking guide seat, a main guide cylinder, a U-shaped outer fixed seat, an outer guide pipe, a hydraulic cylinder, a pushed cylinder, a bridge plate, an abutting cylinder and a fixed pin, a guide groove is formed in the position, on one side of the fixed jaw plate, of the surface of the crusher body in a four-point mode, an inner blocking guide base is clamped in the guide groove, a plate conveying mechanism is arranged between the crusher body and the fixed jaw plate, and the plate conveying mechanism can rapidly push the fixed jaw plate to be close to or away from the movable jaw plate through a conveying and pushing structure composed of a hydraulic cylinder, a pushed cylinder, a bridge plate, an abutting and conveying cylinder and the like. The size of the discharge port can be rapidly adjusted, the discharge port can be adjusted to a plurality of preset positions according to needs, and the adjustment efficiency and flexibility of the discharge port of the jaw crusher are improved.
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Description

Technical Field

[0001] This utility model relates to the field of jaw crusher technology, and in particular to a jaw crusher with a rapidly adjustable discharge opening. Background Technology

[0002] Jaw crushers are a common type of crushing equipment. They are mainly composed of fixed jaw plates, movable jaw plates, eccentric shafts, flywheels, and toggle plates. The motor drives the eccentric shaft to rotate via a pulley, causing the movable jaw plates to reciprocate periodically. When the movable jaw plate approaches the fixed jaw plate, the material is crushed by forces such as compression, splitting, and bending between the two jaw plates. When the movable jaw plate moves away from the fixed jaw plate, the crushed material is discharged from the discharge port under the action of gravity.

[0003] In existing jaw crushers, adjusting the discharge opening size mostly involves changing the position of the moving jaw plate. This allows the moving jaw plate to move closer to the fixed jaw plate under the influence of a hydraulic system, shims, or wedges, thereby changing the discharge opening between the moving and fixed jaw plates. However, adjusting the shims and wedges is time-consuming, and the hydraulic system has a certain failure rate, which may lead to malfunction in the discharge opening adjustment and affect production. Therefore, we propose a jaw crusher that allows for rapid adjustment of the discharge opening. Utility Model Content

[0004] The main objective of this invention is to provide a jaw crusher with a rapidly adjustable discharge opening. By setting a feeding mechanism between the crusher body and the fixed jaw plate, the feeding mechanism, through a feeding and pushing structure composed of a hydraulic cylinder, a pushing cylinder, a bridge plate, and a pushing cylinder, can quickly push the fixed jaw plate closer to or further away from the moving jaw plate, thereby achieving rapid adjustment of the discharge opening size. It can also be adjusted to multiple preset positions as needed, improving the efficiency and flexibility of the jaw crusher's discharge opening adjustment and effectively solving the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A jaw crusher with a rapidly adjustable discharge opening includes a crusher body and a fixed jaw plate. The fixed jaw plate is fitted into the inner wall of the crusher body. The crusher body also includes a feeding mechanism, which comprises an inner guide seat, a main guide cylinder, a U-shaped outer fixed seat, an outer guide tube, a hydraulic cylinder, a pusher cylinder, a bridge plate, a pusher cylinder, and a fixed pin. Four guide grooves are formed on one side of the crusher body surface of the fixed jaw plate, and an inner guide seat is fitted into each guide groove. The inner baffle of the inner guide seat is bolted to the back of the fixed jaw plate. A through-hole for fitting the main guide seat is formed on the surface of the crusher body between the four corner grooves. The guide hole of the guide cylinder, the inner wall of the main guide cylinder is locked to the back plate of the fixed jaw plate by bolts, and a U-shaped outer fixed seat is welded to the surface of the crusher body below the guide hole. An outer guide tube for clamping the push cylinder is welded to the outer seat groove of the U-shaped outer fixed seat, and the housing of the hydraulic cylinder is locked to the outside of the outer guide tube by bolts. The telescopic rod head of the hydraulic cylinder is locked to the wall of the push cylinder by bolts, and a push cylinder is welded to the other end of the push cylinder away from the hydraulic cylinder through a bridge plate. The push cylinder is screwed into the main guide cylinder. The bridge plate and the U-shaped outer fixed seat have pin holes arranged on their surfaces for inserting fixed pins.

[0007] Furthermore, the bottom of the rectangular groove of the guide groove is symmetrically provided with semi-circular grooves for mounting semi-circular guide bars, and the semi-circular guide bars are symmetrically welded to the bottom of the seat of the inner guide seat.

[0008] By adopting the above technical solution, the inner guide seat can be guided and locked in the guide groove with the aid of the semi-circular guide bar, so that the fixed jaw plate can be guided to move by means of the inner guide seat.

[0009] Furthermore, the back plate of the fixed jaw plate is provided with four corner grooves, and a U-shaped seat plate of the inner guide seat is installed in the four corner grooves. The inner baffle plate of the seat body is installed and welded in the groove of the U-shaped seat plate of the inner guide seat.

[0010] By adopting the above technical solution, the inner guide seat can be installed in the four corner grooves of the fixed jaw plate, and then the inner guide seat can be firmly locked to the back of the fixed jaw plate with the inner baffle of the seat body and bolts.

[0011] Furthermore, mounting holes are provided at three points between the bottom of the main guide cylinder and the fixed jaw plate, and bolts are screwed between the mounting holes of the main guide cylinder and the fixed jaw plate.

[0012] By adopting the above technical solution, the three sets of mounting holes of the main cylinder and the fixed jaw plate can be screwed with bolts, so that the main cylinder and the fixed jaw plate are firmly connected.

[0013] Furthermore, a fixed welding groove is provided on the surface of the crusher body below the guide hole for welding the protrusion connecting plate, and the protrusion connecting plate is symmetrically fixed on the body of the U-shaped outer fixed seat.

[0014] By adopting the above technical solution, after the U-shaped outer fixed seat is welded and fixed to the protrusion connecting plate, the protrusion connecting plate can be clamped into the fixed welding groove of the crusher body for firm welding.

[0015] Furthermore, a semi-circular groove is provided on the surface of the vertical plate of the U-shaped outer fixed seat, and an outer guide tube is inserted and welded into the semi-circular groove of the U-shaped outer fixed seat near the hydraulic cylinder.

[0016] By adopting the above technical solution, the U-shaped outer fixing seat can be used to clamp and weld the outer guide tube in the semi-circular groove, and then the feed cylinder can pass through the other set of semi-circular grooves of the U-shaped outer fixing seat to enter the main guide cylinder.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] This utility model sets up a feeding mechanism between the crusher body and the fixed jaw plate. The feeding mechanism, through a feeding and pushing structure composed of a hydraulic cylinder, a pushing cylinder, a bridge plate, and a pushing cylinder, can quickly push the fixed jaw plate closer to or away from the moving jaw plate, thereby realizing the rapid adjustment of the discharge port size. It can also be adjusted to multiple preset positions as needed, improving the adjustment efficiency and flexibility of the jaw crusher discharge port.

[0019] Furthermore, the four sets of seats on the back of the fixed jaw plate, along with the four sets of guide grooves on the surface of the crusher body, provide auxiliary guidance and support, so that the thrust structure of the fixed jaw plate does not need to bear a large support force, thus ensuring the stable pushing of the fixed jaw plate. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of a jaw crusher with a rapidly adjustable discharge port according to this utility model.

[0021] Figure 2 This is a schematic diagram showing the separation of the fixed jaw plate and the crusher body of a jaw crusher with a rapidly adjustable discharge port according to this utility model.

[0022] Figure 3 This is an exploded view of the feeding mechanism of a jaw crusher with a rapidly adjustable discharge opening, according to this utility model.

[0023] In the diagram: 1. Crusher body; 2. Fixed jaw plate; 3. Feeding mechanism; 4. Four corner fixed grooves; 5. Inner guide seat; 6. Guide groove; 7. Main guide cylinder; 8. Guide hole; 9. U-shaped outer fixed seat; 10. Outer guide tube; 11. Hydraulic cylinder; 12. Pushing cylinder; 13. Bridge plate; 14. Pushing cylinder; 15. Fixed pin; 16. Pin hole; 17. Fixed welding groove; 18. Protrusion connecting plate. Detailed Implementation

[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] like Figure 1-3 As shown, a jaw crusher with a rapidly adjustable discharge opening includes a crusher body 1 and a fixed jaw plate 2. The fixed jaw plate 2 is inserted into the inner wall of the crusher body 1. The crusher body 1 also includes a feeding mechanism 3, which comprises an inner guide seat 5, a main guide cylinder 7, a U-shaped outer fixed seat 9, an outer guide tube 10, a hydraulic cylinder 11, a pusher cylinder 12, a bridge plate 13, a conveying cylinder 14, and a fixed pin 15. Four guide grooves 6 are formed on the surface of the crusher body 1 on one side of the fixed jaw plate 2, and the inner guide seat 5 is inserted into each guide groove 6. The inner baffle of the inner guide seat 5 is bolted to the back of the fixed jaw plate 2. A through-hole for inserting the main guide cylinder 7 is formed on the surface of the crusher body 1 between the four corner fixed grooves 4. The guide hole 8 is provided. The inner wall of the main guide cylinder 7 is bolted to the back plate of the fixed jaw plate 2. A U-shaped outer fixed seat 9 is welded to the surface of the crusher body 1 below the guide hole 8. An outer guide tube 10 for mounting the push cylinder 12 is welded to the outer seat groove of the U-shaped outer fixed seat 9. The housing of the hydraulic cylinder 11 is bolted to the outside of the outer guide tube 10. The telescopic rod head of the hydraulic cylinder 11 is bolted to the cylinder wall of the push cylinder 12. A conveying cylinder 14 is welded to the other end of the cylinder body away from the hydraulic cylinder 11 through the bridge plate 13. The conveying cylinder 14 is screwed into the main guide cylinder 7. The bridge plate 13 and the U-shaped outer fixed seat 9 are provided with pin holes 16 for inserting the fixed pin 15.

[0026] The bottom of the rectangular groove of the guide groove 6 is symmetrically provided with semi-circular grooves for mounting semi-circular guide bars, and the semi-circular guide bars are symmetrically welded to the bottom of the seat of the inner guide seat 5.

[0027] By adopting the above technical solution, the inner guide seat 5 can be guided and locked in the guide groove 6 with the aid of the semi-circular guide bar, so that the fixed jaw plate 2 can be guided to move by means of the inner guide seat 5.

[0028] The back plate of the fixed jaw plate 2 is provided with four corner grooves 4 at four points, and the U-shaped seat plate of the inner guide seat 5 is installed in the four corner grooves 4. The inner guide seat 5 is fitted with a seat inner baffle plate welded in the U-shaped seat plate groove.

[0029] By adopting the above technical solution, the inner guide seat 5 can be installed in the four corner grooves 4 of the fixed jaw plate 2, and then the inner guide seat 5 can be firmly locked to the back of the fixed jaw plate 2 with the inner baffle of the seat body and the bolt.

[0030] The main guide cylinder 7 has mounting holes at three points between its bottom and the fixed jaw plate 2, and bolts are screwed between the main guide cylinder 7 and the mounting holes of the fixed jaw plate 2.

[0031] By adopting the above technical solution, the three sets of mounting holes of the main cylinder 7 and the fixed jaw plate 2 can be screwed with bolts, so that the main cylinder 7 and the fixed jaw plate 2 are firmly connected.

[0032] Among them, the surface of the crusher body 1 below the guide hole 8 is provided with a fixed welding groove 17 for welding the protrusion connecting plate 18, and the protrusion connecting plate 18 is symmetrically fixed to the body of the U-shaped outer fixed seat 9.

[0033] By adopting the above technical solution, after the U-shaped outer fixed seat 9 is welded and fixed to the protrusion connecting plate 18, the protrusion connecting plate 18 can be clamped in the fixed welding groove 17 of the crusher body 1 for firm welding.

[0034] The vertical plate of the U-shaped outer fixed seat 9 has a semi-circular groove, and an outer guide tube 10 is inserted and welded into the semi-circular groove of the U-shaped outer fixed seat 9 near the hydraulic cylinder 11.

[0035] By adopting the above technical solution, the U-shaped outer fixing seat 9 can be used to clamp the welded outer guide tube 10 in the semi-circular groove, and then the other set of semi-circular grooves of the U-shaped outer fixing seat 9 can pass through the feeding cylinder 14 and enter the main guide cylinder 7.

[0036] It should be noted that this utility model is a jaw crusher with a quick-adjusting discharge opening. A feeding mechanism 3 is set between the crusher body 1 and the fixed jaw plate 2. After the fixed jaw plate 2 is placed into the crusher body 1, the inner guide seat 5 of the feeding mechanism 3 can be engaged from the guide groove 6 into the four corner grooves 4 on the surface of the fixed jaw plate 2. The inner baffle of the inner guide seat 5 is screwed and locked to the back of the fixed jaw plate 2 with bolts. Then, the main guide cylinder 7 is inserted from the guide hole 8 of the crusher body 1, and bolts are used to screw the main guide cylinder 7 into the back of the fixed jaw plate 2 from the bottom of the cylinder. The U-shaped outer fixed seat 9 is connected, and after the protruding connecting plate 18 on the outer side of the U-shaped outer fixed seat 9 is fitted and welded in the fixed welding groove 17 of the crusher body 1, the U-shaped outer fixed seat 9 can be welded to the surface of the crusher body 1. Then, the conveying cylinder 14 can pass through the outer guide tube 10 and continuously screw into the main guide cylinder 7, so that the bridge plate 13 and the pin hole 16 on the surface of the U-shaped outer fixed seat 9 are in a position where the fixed pin 15 can be inserted vertically. The push cylinder 12 welded to the bridge plate 13 at the conveying cylinder 14 can be locked with the extension rod head flange of the hydraulic cylinder 11 by bolts, and at the same time, the conveying cylinder 14 is connected to the main guide cylinder 7. The cylinder 14 extends into the outer guide tube 10, and then the flange body outside the hydraulic cylinder 11 housing can be locked to the outer guide tube 10 with bolts. The bridge plate 13 and the pin hole 16 of the U-shaped outer fixed seat 9 can be fitted with a fixed pin 15 for pin connection. When the discharge port distance between the fixed jaw plate 2 and the crusher body 1 needs to be adjusted, the fixed pin 15 can be pulled out of the pin hole 16. Then, the hydraulic cylinder 11 can push the main guide cylinder 7 to move in the guide hole 8 through the push cylinder 12, the bridge plate 13 and the conveying cylinder 14, so that the fixed jaw plate 2 where the main guide cylinder 7 is located is pushed. The force is brought close to the moving jaw plate of the crusher body 1, thereby adjusting the size of the discharge port between the fixed jaw plate 2 and the moving jaw plate. Then, the extension of the hydraulic cylinder 11 is stopped. After the pin holes 16 of the bridge plate 13 and the U-shaped outer fixed seat 9 are perpendicularly connected, the fixed pin 15 can be inserted for positioning and locking. The multiple sets of pin holes 16 arranged on the surface of the bridge plate 13 and the U-shaped outer fixed seat 9 can be used to insert the fixed pin 15 in multiple positions, so that the pushing position of the fixed jaw plate 2 has multiple preset positions, and the size of the discharge port between the fixed jaw plate 2 and the moving jaw plate can be adjusted as needed.

[0037] It should be noted that this utility model is a jaw crusher with a quick-adjustable discharge opening. All components in this utility model are known to those skilled in the art, and their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A quick-adjusting discharge port jaw crusher comprising a crusher body (1) and a fixed jaw plate (2), the fixed jaw plate (2) being clamped at the inner box wall of the crusher body (1), characterized in that: It further includes a plate feeding mechanism (3), which comprises an inner blocking guide base (5), a main guide cylinder (7), a U-shaped outer fixed base (9), an outer guide pipe (10), a hydraulic cylinder (11), a pushed cylinder (12), a bridge plate (13), a pushing cylinder (14) and a fixed pin (15), the surface of the crusher body (1) on one side of the fixed plate (2) is provided with a guide groove (6) in four points, and the inner blocking guide base (5) is clamped in the guide groove (6), the seat body blocking plate of the inner blocking guide base (5) is locked on the back of the plate body of the fixed plate (2) by bolts, and the surface of the crusher body (1) between the four corner fixed grooves (4) is provided with a guide hole (8) for clamping the main guide cylinder (7), the inner cylinder wall of the main guide cylinder (7) is locked on the back plate of the fixed plate (2) by bolts, and the surface of the crusher body (1) below the guide hole (8) is welded with a U-shaped outer fixed base (9), the outer seat groove of the U-shaped outer fixed base (9) is welded with an outer guide pipe (10) for clamping the pushed cylinder (12), and the shell of the hydraulic cylinder (11) is locked outside the pipe opening of the outer guide pipe (10) by bolts, the telescopic rod head of the hydraulic cylinder (11) is locked at the cylinder wall of the pushed cylinder (12) by bolts, and the other end of the pushed cylinder (12) away from the hydraulic cylinder (11) is welded with a pushing cylinder (14) through a bridge plate (13), the pushing cylinder (14) is screwed into the main guide cylinder (7), and the surface of the bridge plate (13) and the U-shaped outer fixed base (9) is arranged with a pin hole (16) for inserting the fixed pin (15).

2. A jaw crusher with quick adjustment of the discharge gap according to claim 1, characterized in that The bottom of the rectangular groove of the guide groove (6) is symmetrically provided with a semicircular strip groove for clamping a semicircular guide strip, and the semicircular guide strip is symmetrically welded at the bottom end of the seat body of the inner blocking guide base (5).

3. The jaw crusher with quick adjustment of the discharge gap according to claim 1, characterized in that: The back plate of the fixed plate (2) is provided with four corner fixed grooves (4) in four points, and the U-shaped seat plate of the inner blocking guide base (5) is clamped in the four corner fixed grooves (4), and the seat body blocking plate is clamped and welded in the groove of the U-shaped seat plate of the inner blocking guide base (5).

4. The jaw crusher with quick adjustment of the discharge gap according to claim 1, characterized in that: Three mounting holes are provided between the bottom of the main guide cylinder (7) and the fixed plate (2), and a bolt is screwed between the mounting holes of the main guide cylinder (7) and the fixed plate (2).

5. The jaw crusher with quick adjustment of the discharge gap according to claim 1, characterized in that: The surface of the crusher body (1) below the guide hole (8) is provided with a fixed welding groove (17) for clamping and welding the protruding block connecting plate (18), and the protruding block connecting plate (18) is symmetrically fixed to the seat body of the U-shaped outer fixed base (9).

6. The jaw crusher with quick adjustment of the discharge gap according to claim 1, characterized in that: The surface of the vertical seat plate of the U-shaped outer fixed base (9) is provided with a semicircular groove, and the outer guide pipe (10) is clamped and welded in the semicircular groove close to the hydraulic cylinder (11).