Rapid potassium nitrate separating, washing and processing equipment

Abstract

The utility model discloses rapid potassium nitrate separating, washing and processing equipment, belongs to the technical field of separating, washing and processing, and can effectively realize rapid separation of light and heavy particles and avoid the situation that the light and heavy particles cannot be effectively separated in a washing drum. The rapid potassium nitrate separating, washing and processing equipment comprises a washing cylinder, a collecting funnel is installed at the bottom of the washing cylinder in a communicating mode, a butterfly valve assembly is installed at the bottom of the collecting funnel, a support is installed at the bottom of the washing cylinder, and a separating and washing cavity is formed in the washing cylinder and the collecting funnel; a filter screen is installed at the position, close to the bottom, of the separation washing cavity, a stirring assembly for assisting separation is installed on the filter screen, and a water inlet assembly for assisting liquid inlet is installed at the middle section of the washing cylinder; a discharging pipe is obliquely installed on the side edge of the collecting funnel and corresponds to the top of the filter screen, an overflow groove is formed in the top of the washing cylinder, a liquid outlet pipe is installed on the side edge of the washing cylinder and is close to the top, and the liquid outlet pipe is communicated with the overflow groove.

Description

Technical Field

[0001] This utility model belongs to the field of separation and washing processing technology, specifically relating to a rapid separation and washing processing equipment for potassium nitrate. Background Technology

[0002] The existing separation and washing equipment used in the potassium nitrate production process employs square, semi-square, semi-elliptical, or circular "raw nitrate barrels" for initial filtration, followed by washing with mother liquor and clean water. The washed raw nitrate is then manually shoveled out before entering the redissolution process for further separation.

[0003] Existing rapid potassium nitrate separation and washing processing equipment has problems such as lighter particles being dispersed at the top of the equipment during operation, making it difficult to ensure effective particle discharge and thus failing to achieve good overall separation of potassium nitrate. Therefore, rapid potassium nitrate separation and washing processing equipment is needed to help solve this problem. Utility Model Content

[0004] (1) Technical problems to be solved

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a potassium nitrate rapid separation and washing processing equipment. This equipment can effectively achieve rapid separation of light and heavy particles and avoid situations where light and heavy particles cannot be effectively separated inside the washing drum.

[0006] (2) Technical solution

[0007] To solve the above-mentioned technical problems, this utility model provides a rapid potassium nitrate separation and washing processing device, which includes a washing drum, a collection funnel connected to the bottom of the washing drum, a butterfly valve assembly installed at the bottom of the collection funnel, a support installed at the bottom of the washing drum, a separation washing chamber opened inside the washing drum and the collection funnel, a filter screen installed near the bottom of the separation washing chamber, an agitation component for auxiliary separation installed on the filter screen, and a water inlet component for auxiliary liquid inlet installed in the middle section of the washing drum;

[0008] A discharge pipe is installed at an angle on the side of the collecting funnel and at the top of the filter screen. An overflow trough is provided at the top of the washing drum. A liquid outlet pipe is installed on the side of the washing drum near the top and is connected to the overflow trough.

[0009] Furthermore, the agitation assembly includes an agitation motor installed at the center of the bottom of the filter screen. A rotating rod is fixed to the front end of the shaft of the agitation motor, and a rotating frame is fixed to the top of the rotating rod. A cross is fixed near the top of the washing drum. The rotating rod is rotatably embedded in the cross, and an agitation frame is fixed to the top of the rotating rod corresponding to the top of the filter screen.

[0010] Furthermore, the agitator has an arc-shaped rod structure, and several agitators are arranged in a circular array around the rotating rod.

[0011] Furthermore, the top of the cross is overlapped and installed at the top of the washing drum, and the outer edge of the rotating frame extends into the overflow trough.

[0012] Furthermore, the water inlet assembly includes upper and lower water outlet rings, a guide pipe is installed between the two water outlet rings, the guide pipe extends out of the washing drum, and water outlet holes are opened on the water outlet rings.

[0013] Furthermore, the water outlet ring has a ring-shaped structure, the water outlet hole is located on the inner side of the water outlet ring, and the water outlet ring is fixed in the washing chamber by a support plate.

[0014] Furthermore, a plurality of water outlet holes are provided, and the plurality of water outlet holes are arranged in a circular array with the axis of the water outlet ring as the center.

[0015] Furthermore, the butterfly valve assembly includes a butterfly valve seat installed at the bottom of the collection funnel, a butterfly valve plate rotatably disposed inside the butterfly valve seat, a transmission assembly for assisting the rotation of the butterfly valve plate installed on one side of the butterfly valve seat, the transmission assembly including a worm gear rotatably disposed on one side of the butterfly valve plate, a servo motor installed at the top of the butterfly valve seat, a worm gear installed at the front end of the shaft of the servo motor, and the worm gear and the worm gear engaging in transmission.

[0016] (3) Beneficial effects

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] This invention utilizes a stirring assembly. When the stirring motor is activated, it drives the rotating rod to rotate, which in turn drives the rotating frame to rotate. This sweeps the lighter ammonium chloride crystals selected at the top into the overflow tank and out through the outlet pipe. Simultaneously, the stirring motor drives the rotating rod to rotate, causing the stirring frame to rotate. This, in turn, agitates the heavier particles deposited on the filter screen, effectively achieving rapid separation of light and heavy particles and preventing situations where light and heavy particles cannot be effectively separated inside the washing drum. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of this utility model.

[0024] The labels in the attached diagram are as follows: 1. Washing drum; 2. Collection funnel; 3. Butterfly valve assembly; 4. Butterfly valve seat; 5. Butterfly valve plate; 6. Transmission assembly; 7. Worm gear; 8. Servo motor; 9. Worm; 10. Agitator assembly; 11. Rotating frame; 12. Cross; 13. Rotating rod; 14. Agitator frame; 15. Agitator motor; 16. Filter screen; 17. Water inlet assembly; 18. Water outlet ring; 181. Water outlet hole; 182. Support plate; 19. Guide pipe; 20. Liquid outlet pipe; 201. Overflow trough; 21. Discharge pipe. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This specific embodiment is a rapid separation and washing processing equipment for potassium nitrate, such as... Figure 1 , Figure 2 and Figure 3 As shown, the potassium nitrate rapid separation and washing processing equipment includes a washing drum 1, a collection funnel 2 connected to the bottom of the washing drum 1, a butterfly valve assembly 3 installed at the bottom of the collection funnel 2, a butterfly valve seat 4 installed at the bottom of the collection funnel 2, a butterfly valve plate 5 rotatably mounted inside the butterfly valve seat 4, a transmission assembly 6 for assisting the rotation of the butterfly valve plate 5 installed on one side of the butterfly valve seat 4, a worm gear 7 rotatably mounted on one side of the butterfly valve plate 5, a servo motor 8 installed at the top of the butterfly valve seat 4, a worm 9 installed at the front end of the shaft of the servo motor 8, and the worm gear 7 and the worm 9 cooperate for transmission.

[0027] By setting the butterfly valve assembly 3, the servo motor 8 is started, and the servo motor 8 drives the worm gear 9 to rotate as a whole. The worm wheel 7 and the worm gear 9 cooperate to drive each other, thereby making the butterfly valve plate 5 rotate as a whole, which can realize the overall discharge of liquid inside the washing drum 1.

[0028] A bracket is installed at the bottom of the washing drum 1, and an overflow groove 201 is opened at the top of the washing drum 1. A liquid outlet pipe 20 is installed on the side of the washing drum 1 near the top, and the liquid outlet pipe 20 is connected to the overflow groove 201. A separation washing chamber is opened inside the washing drum 1 and the collecting funnel 2. A filter screen 16 is installed near the bottom of the separation washing chamber. An auxiliary separation stirring component 10 is installed on the filter screen 16. The stirring component 10 includes a stirring motor 15 installed at the bottom center of the filter screen 16. A rotating rod 13 is fixed at the front end of the shaft of the stirring motor 15. A rotating frame 11 is fixed at the top of the rotating rod 13. A cross 12 is fixed near the top of the washing drum 1. The rotating rod 13 is rotatably embedded in the cross 12. An stirring frame 14 is fixed at the top of the rotating rod 13 corresponding to the top of the filter screen 16. The stirring frame 14 has an arc-shaped rod structure. Several stirring frames 14 are arranged in a circular array with the rotating rod 13 as the center.

[0029] The stirring assembly 10 is activated, and the stirring motor 15 is started. The stirring motor 15 drives the rotating rod 13 to rotate as a whole, and the rotating rod 13 drives the rotating frame 11 to rotate as a whole. This causes the lighter ammonium chloride crystal particles selected at the top to be swept into the overflow tank 201 and discharged through the outlet pipe 20. At the same time, the stirring motor 15 drives the rotating rod 13 to rotate as a whole, which causes the stirring frame 14 to rotate as a whole. This causes the heavier particles deposited on the filter screen 16 to be stirred as the stirring frame 14 rotates, which can effectively achieve rapid separation of light and heavy particles and avoid situations where light and heavy particles cannot be effectively separated inside the washing drum 1.

[0030] like Figure 1 and Figure 4 As shown, an auxiliary liquid inlet assembly 17 is installed in the middle section of the washing drum 1. The water inlet assembly 17 includes an outlet ring 18 arranged vertically. The outlet ring 18 has a ring-shaped structure, and the outlet hole 181 is located on the inner side of the outlet ring 18. The outlet ring 18 is fixed in the washing chamber by a support plate 182. A guide pipe 19 is installed between the two outlet rings 18. The guide pipe 19 extends out of the washing drum 1. The outlet ring 18 has an outlet hole 181. Several outlet holes 181 are arranged in a ring array with the axis of the outlet ring 18 as the center.

[0031] Working principle:

[0032] When the raw materials are washed, potassium chloride and ammonium nitrate are mixed with a portion of the recrystallization separation mother liquor in a certain proportion. The amount of potassium chloride added is calculated based on its content. The temperature is raised to 90-105℃ for reaction. The semi-finished crystal suspension is poured into the outlet ring 18 through the guide pipe 19 and fills the inside of the washing drum 1. The circulating mother liquor is continuously pumped in. Because the potassium nitrate crystal particles are coarser and heavier, they are deposited above the filter screen 16 of the collection funnel 2. Because the ammonium chloride crystal particles are finer and lighter, they float on the surface or upper middle part of the liquid in the pot. At this time, the stirring motor 15 is started. The stirring motor 15 drives the rotating rod 13 to rotate as a whole. The rotating rod 13 drives the rotating frame 11 to rotate as a whole. This causes the lighter ammonium chloride crystal particles selected from the top to be swept into the overflow tank 201 and discharged through the outlet pipe 20. At the same time, the stirring motor 15 drives the rotating rod 13 to rotate as a whole. This causes the stirring frame 14 to rotate as a whole. This causes the heavier particles deposited on the filter screen 16 to be stirred as the stirring frame 14 rotates.

[0033] The servo motor 8 is started, which drives the worm gear 9 to rotate as a whole. The worm wheel 7 and the worm gear 9 cooperate to drive each other, thereby causing the butterfly valve plate 5 to rotate as a whole, which in turn opens the butterfly valve plate 5 and discharges part of the processed liquid. At the same time, washing liquid is poured into the washing drum 1 through the guide pipe 19 to remove excess impurities. After washing, the agitator 14 is rotated so that the crystals are discharged as a whole through the discharge pipe 21.

[0034] All technical features in this embodiment can be freely combined according to actual needs.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rapid potassium nitrate separation and washing processing device, comprising a washing drum (1), characterized in that, A collection funnel (2) is connected to the bottom of the washing drum (1), a butterfly valve assembly (3) is installed at the bottom of the collection funnel (2), a bracket is installed at the bottom of the washing drum (1), a separation washing chamber is opened inside the washing drum (1) and the collection funnel (2), a filter screen (16) is installed near the bottom of the separation washing chamber, an agitation assembly (10) for auxiliary separation is installed on the filter screen (16), and a water inlet assembly (17) for auxiliary liquid inlet is installed in the middle section of the washing drum (1). A discharge pipe (21) is installed obliquely on the side of the collecting funnel (2) and at the top of the filter screen (16). An overflow trough (201) is provided at the top of the washing drum (1). A liquid outlet pipe (20) is installed on the side of the washing drum (1) near the top. The liquid outlet pipe (20) is connected to the overflow trough (201).

2. The potassium nitrate rapid separation and washing processing equipment according to claim 1, characterized in that, The agitation assembly (10) includes an agitation motor (15) installed at the bottom center of the filter screen (16). A rotating rod (13) is fixed to the front end of the shaft of the agitation motor (15). A rotating frame (11) is fixed to the top of the rotating rod (13). A cross (12) is fixed near the top of the washing drum (1). The rotating rod (13) is rotatably embedded in the cross (12). An agitation frame (14) is fixed to the rotating rod (13) at the top of the filter screen (16).

3. The potassium nitrate rapid separation and washing processing equipment according to claim 2, characterized in that, The stirring frame (14) has an arc-shaped rod structure. Several stirring frames (14) are arranged in a circular array with the rotating rod (13) as the center.

4. The potassium nitrate rapid separation and washing processing equipment according to claim 2, characterized in that, The top of the cross (12) is attached to the top of the washing tub (1), and the outer edge of the rotating frame (11) extends into the overflow trough (201).

5. The potassium nitrate rapid separation and washing processing equipment according to claim 1, characterized in that, The water inlet assembly (17) includes an outlet ring (18) arranged vertically, and a guide pipe (19) is installed between the two outlet rings (18). The guide pipe (19) extends out of the washing tub (1), and an outlet hole (181) is provided on the outlet ring (18).

6. The potassium nitrate rapid separation and washing processing equipment according to claim 5, characterized in that, The water outlet ring (18) has a ring-shaped structure, and the water outlet hole (181) is located on the inner side of the water outlet ring (18). The water outlet ring (18) is fixed in the washing chamber by a support plate (182).

7. The potassium nitrate rapid separation and washing processing equipment according to claim 6, characterized in that, The water outlet (181) is provided in a plurality of manner, and the plurality of water outlets (181) are arranged in a circular array with the axis of the water outlet ring (18) as the center.

8. The potassium nitrate rapid separation and washing processing equipment according to claim 1, characterized in that, The butterfly valve assembly (3) includes a butterfly valve seat (4) installed at the bottom of the collecting funnel (2). A butterfly valve plate (5) is rotatably disposed inside the butterfly valve seat (4). A transmission assembly (6) for assisting the rotation of the butterfly valve plate (5) is installed on one side of the butterfly valve seat (4). The transmission assembly (6) includes a worm gear (7) rotatably disposed on one side of the butterfly valve plate (5). A servo motor (8) is installed at the top of the butterfly valve seat (4). A worm (9) is installed at the front end of the shaft of the servo motor (8). The worm gear (7) and the worm (9) cooperate for transmission.

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