Raney nickel uniform spraying device

Abstract

The utility model belongs to the technical field of spraying, and particularly relates to a Raney nickel uniform spraying device which comprises a box body, first limiting sliding grooves are formed in the inner wall of the top and the inner wall of the bottom of the box body, first sliding blocks are arranged in the two first limiting sliding grooves, a first hollow pipe is connected between the two first sliding blocks, and a second hollow pipe is connected between the two first sliding blocks. A plurality of spray heads are connected to the first hollow pipe, each spray head is provided with a first one-way valve, fixing blocks are installed on one sides of ports of the upper first limiting sliding groove and the lower first limiting sliding groove, threaded rods are rotatably installed on the fixing blocks and the side wall of the box body in a matched mode, and the threaded rods penetrate through the first sliding blocks; one end of each of the two threaded rods is sleeved with a belt pulley; when the ceramic spraying device is used, the distance between the spraying head and the ceramic can be adjusted according to the ceramic of different sizes through the arrangement of the spraying head adjusting mechanism, so that the optimal spraying distance is achieved, the coating uniformity can be ensured through accurately adjusting the position of the spraying head, and the spraying quality is ensured.

Description

Technical Field

[0001] This utility model relates to the field of spraying technology, specifically a Raney nickel uniform spraying device. Background Technology

[0002] Raney nickel is a fine gray powder whose main component is nickel, with a small amount of aluminum. It is an important industrial catalyst. In the ceramic production and processing process, by spraying Raney nickel onto the ceramic surface, the ceramic surface can be endowed with catalytic function, enabling it to play a catalytic role in specific chemical reactions, thereby expanding the application fields of ceramics.

[0003] The existing Raney nickel uniform spraying device mainly consists of a housing, a spraying mechanism, and a rotating mechanism. When spraying Raney nickel powder onto the ceramic surface, the ceramic to be processed is first placed into the housing. Then, the pump is started, which draws out the Raney nickel powder in the storage tank through the extraction pipe and conveys it into the nozzle through the delivery pipe. Finally, the powder is sprayed onto the ceramic surface through the nozzle. At the same time, the motor is started to drive the rotating disk to rotate, which in turn causes the ceramic to rotate as well, thus enabling all-round spraying operations on the ceramic surface.

[0004] Existing Raney nickel uniform spraying devices often have fixed nozzle positions, making it impossible to adjust the distance between the nozzle and the workpiece as needed. This makes them unsuitable for spraying workpieces of different sizes. Improper nozzle distance settings can affect key properties of the coating, such as adhesion, hardness, and wear resistance. A fixed distance may lead to unstable coating quality and poor spraying results. Therefore, a Raney nickel uniform spraying device is proposed to address these issues. Utility Model Content

[0005] To overcome the shortcomings of existing technologies and solve the problems mentioned in the background art, this utility model proposes a Raney nickel uniform spraying device.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A Raney nickel uniform spraying device of this utility model includes a housing. First limiting grooves are provided on the top and bottom inner walls of the housing. First sliders are provided in both first limiting grooves. A first hollow tube connects the two first sliders. Multiple nozzles are connected to the first hollow tube. Each nozzle is equipped with a first one-way valve. A fixing block is installed on one side of each of the upper and lower first limiting grooves. A threaded rod is rotatably mounted on the fixing block and the side wall of the housing, and the threaded rod passes through the first slider. A pulley is fitted onto one end of each of the two threaded rods. A conveyor belt is fitted onto the outer surface of the two pulleys. A support plate is installed on one bottom side of the housing. A first motor is mounted on the support plate. The output end of the first motor is connected to one end of the threaded rod at the bottom. When spraying Raney nickel powder onto ceramic surfaces of different sizes, in order to adjust the optimal spraying distance, a nozzle adjustment mechanism is set up. The first motor is started, causing the pulley and threaded rod located below to rotate. With the cooperation of the conveyor belt, the pulley and threaded rod located above also rotate synchronously, forcing the first slider to move within the first limiting groove. The first slider drives the first hollow tube and the nozzle to rotate accordingly. Thus, the distance between the nozzle and the ceramic can be adjusted according to different ceramic sizes to achieve the optimal spraying distance. By precisely adjusting the position of the nozzle, the uniformity of the coating can be ensured, thus guaranteeing the spraying quality.

[0007] Preferably, a storage tank is installed on one side of the top of the housing, and a pump body is mounted on the storage tank. The input port of the pump body is connected to a suction pipe, which is located inside the storage tank. The output port of the pump body is connected to a delivery hose, and the other end of the delivery hose is connected to a first hollow tube. When spraying Raney nickel powder, the pump body operates to transport the Raney nickel powder in the storage tank into the first hollow tube through the delivery hose. Finally, the Raney nickel powder is sprayed onto the ceramic surface through the nozzle. By spraying Raney nickel powder onto the ceramic surface, the metallic properties of Raney nickel can be utilized to enhance the bonding force between the ceramic and the metal or other substrate materials, giving the ceramic excellent properties.

[0008] Preferably, the top and bottom inner walls of the housing are provided with second limiting grooves, and the first and second limiting grooves are located on the two sides of the housing respectively. A second slider is provided in each of the two second limiting grooves, and a second hollow tube is fixedly connected between the two second sliders. Multiple nozzles are connected to the second hollow tube, and each nozzle is equipped with a second one-way valve. Two first pneumatic cylinders are installed on one side wall of the housing. The actuating end of each of the two first pneumatic cylinders is equipped with a first pneumatic rod, and the other end of the first pneumatic rod is fixedly connected to the second slider. After the ceramic coating is completed, the coating on its surface needs to be dried. To achieve a better drying effect, the distance between the nozzle and the ceramic surface needs to be precisely adjusted. By setting a nozzle adjustment mechanism, the first pneumatic cylinder is activated, causing the first pneumatic rod to push the second slider to move within the second limiting groove. The second slider drives the second hollow tube and the nozzle to move, adjusting the nozzle position to the optimal drying distance. By precisely adjusting the distance between the nozzle and the ceramic surface, the uniformity and consistency of the drying effect can be ensured, achieving the best drying effect.

[0009] Preferably, a housing is installed on the other side of the top of the box, a heating wire is installed inside the housing, a blower is installed inside the housing, a flexible hose channel is connected between the housing and the second hollow tube, and a dustproof net is installed inside the air inlet pipe of the housing. After the nozzle is adjusted, during drying, the blower operates, and with the cooperation of the heating wire, the heated high-temperature gas is blown through the nozzle to the ceramic surface, thereby enabling the coating on the ceramic surface to dry and cure quickly.

[0010] Preferably, a second motor is installed at the bottom of the housing, and a rotating disk is installed at the output end of the second motor. A groove is formed on the rotating disk, and a bidirectional lead screw is rotatably installed within the groove. Two movable blocks are sleeved on the bidirectional lead screw, and the movable blocks are positioned within the groove. A clamping plate is fixed to the top of each movable block. A motor is installed on the outer circumference of the rotating disk, and the output end of the motor is connected to one end of the bidirectional lead screw. A second pneumatic cylinder is installed at the top of the housing, and a second pneumatic rod is fitted to the actuating end of the second pneumatic cylinder. A pressing plate is rotatably installed at the bottom end of the second pneumatic rod. When spraying Raney nickel powder onto a ceramic surface, the ceramic to be processed needs to be fixed. The motor is started, causing the bidirectional lead screw to rotate, which in turn moves two movable blocks within the groove. The two movable blocks drive the clamping plates closer together, thereby clamping and fixing the bottom of the ceramic. Then, the second pneumatic cylinder is activated, causing the pressing plate to move down to contact the top of the ceramic, thereby pressing and fixing the ceramic. Through the dual operation of clamping and pressing, the stability of the ceramic fixing can be significantly improved. This dual fixing method not only ensures the stability of the ceramic position during the spraying process, but also helps to improve the uniformity and quality of the spraying.

[0011] Preferably, the port of the housing is hinged with a sealed door, and the sealed door is provided with an observation window. When using the device, the observation window facilitates observation of the internal condition of the housing and timely understanding of the ceramic coating status.

[0012] The advantages of this utility model are:

[0013] 1. In order to adjust the optimal spraying distance when spraying Raney nickel powder onto ceramic surfaces of different sizes, this utility model sets up a nozzle adjustment mechanism. The first motor is started, causing the pulley and threaded rod located below to rotate. With the cooperation of the conveyor belt, the pulley and threaded rod located above also rotate synchronously, forcing the first slider to move within the first limiting groove. The first slider drives the first hollow tube and the nozzle to rotate accordingly. Thus, the distance between the nozzle and the ceramic can be adjusted according to the different sizes of ceramics to achieve the optimal spraying distance. By precisely adjusting the position of the nozzle, the uniformity of the coating can be ensured, thus guaranteeing the spraying quality.

[0014] 2. After the ceramic coating of this utility model is completed, the coating on its surface needs to be dried. In order to achieve a better drying effect, it is necessary to precisely adjust the distance between the nozzle and the ceramic surface. By setting a nozzle adjustment mechanism, the first pneumatic cylinder is activated, which pushes the second slider to move in the second limit groove. The second slider drives the second hollow tube and the nozzle to move, so that the nozzle position is adjusted to the optimal drying distance. By precisely adjusting the distance between the nozzle and the ceramic surface, the uniformity and consistency of the drying effect can be ensured, so as to achieve the best drying effect. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the device;

[0017] Figure 2 This is a three-dimensional structural diagram of the internal components of the enclosure;

[0018] Figure 3 This is a schematic diagram showing the overall planar structure of the device;

[0019] Figure 4 This is a three-dimensional structural diagram of the nozzle adjustment mechanism;

[0020] Figure 5This is a three-dimensional structural diagram of the nozzle adjustment mechanism;

[0021] Figure 6 This is a schematic diagram of the three-dimensional structure of the bottom components of the box.

[0022] In the diagram: 1. Housing; 2. First limiting groove; 3. First slider; 4. First hollow tube; 5. Nozzle; 6. Fixing block; 7. Threaded rod; 8. Pulley; 9. Conveyor belt; 10. Support plate; 11. First motor; 12. Storage tank; 13. Pump body; 14. Conveying hose; 15. Second limiting groove; 16. Second slider; 17. Second hollow tube; 18. Nozzle; 19. First pneumatic cylinder; 20. First pneumatic rod; 21. Housing; 22. Hose channel; 23. Heating wire; 24. Blower; 25. Dustproof net; 26. Second motor; 27. Rotary disc; 28. Groove; 29. ​​Bidirectional lead screw; 30. Clamping plate; 31. Second pneumatic cylinder; 32. Second pneumatic rod; 33. Pressing plate; 34. Sealing door; 35. Observation window. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figure 1-4As shown, a Raney nickel uniform spraying device includes a housing 1. First limiting grooves 2 are formed on the top and bottom inner walls of the housing 1. First sliders 3 are installed within each of the two first limiting grooves 2. A first hollow tube 4 connects the two first sliders 3, and multiple nozzles 5 are connected to the first hollow tube 4. Each nozzle 5 is equipped with a first one-way valve. A fixing block 6 is installed on one side of each of the upper and lower first limiting grooves 2. A threaded rod 7 is rotatably mounted on the fixing block 6 and cooperates with the side wall of the housing 1, and the threaded rod 7 passes through the first slider 3. A pulley 8 is fitted onto one end of each of the two threaded rods 7. A conveyor belt 9 is fitted onto the outer surface of the two pulleys 8. A support plate 10 is installed at the bottom of one side of the housing 1, and a first motor 11 is mounted on the support plate 10. The output end of the first motor 11 is connected to one end of the threaded rod 7 at the bottom. During operation, when spraying Raney nickel powder onto ceramic surfaces of different sizes, in order to adjust the optimal spraying distance, the first motor 11 is started by setting the nozzle 5 adjustment mechanism, which causes the pulley 8 and threaded rod 7 located below to rotate. With the cooperation of the conveyor belt 9, the pulley 8 and threaded rod 7 located above also rotate synchronously, forcing the first slider 3 to move within the first limiting groove 2. The first slider 3 drives the first hollow tube 4 and the nozzle 5 to rotate accordingly, thereby adjusting the distance between the nozzle 5 and the ceramic according to different sizes of ceramics to achieve the optimal spraying distance. By precisely adjusting the position of the nozzle 5, the uniformity of the coating can be ensured, thus guaranteeing the spraying quality.

[0025] A storage tank 12 is installed on one side of the top of the housing 1. A pump body 13 is mounted on the storage tank 12. The input port of the pump body 13 is connected to a suction pipe, which is located inside the storage tank 12. The output port of the pump body 13 is connected to a delivery hose 14, and the other end of the delivery hose 14 is connected to the first hollow tube 4. During operation, after the nozzle 5 is adjusted, when spraying Raney nickel powder, the pump body 13 operates to draw out the Raney nickel powder in the storage tank 12 through the suction pipe and deliver it into the first hollow tube 4 through the delivery hose 14. Finally, the nozzle 5 sprays the Raney nickel powder onto the ceramic surface. By spraying Raney nickel powder onto the ceramic surface, the metallic properties of Raney nickel can be utilized to enhance the bonding force between the ceramic and the metal or other substrate materials, giving the ceramic excellent performance.

[0026] Please see Figure 2-3 and Figure 5As shown, the top and bottom inner walls of the housing 1 are provided with second limiting grooves 15, and the first limiting groove 2 and the second limiting groove 15 are located on both sides of the housing 1. The two second limiting grooves 15 are each provided with a second slider 16, and the two second sliders 16 are fixedly connected to each other with a second hollow tube 17. Multiple nozzles 18 are connected to the second hollow tube 17, and each nozzle 18 is equipped with a second one-way valve. Two first pneumatic cylinders 19 are installed on one side wall of the housing 1. The working end of the two first pneumatic cylinders 19 is equipped with a first pneumatic rod 20, and the other end of the first pneumatic rod 20 is fixedly connected to the second slider 16. During operation, after the ceramic coating is completed, the coating on its surface needs to be dried. In order to achieve a better drying effect, the distance between the nozzle 18 and the ceramic surface needs to be precisely adjusted. By setting the nozzle 18 adjustment mechanism, the first pneumatic cylinder 19 is activated, which causes the first pneumatic rod 20 to push the second slider 16 to move within the second limit slide groove 15. The second slider 16 drives the second hollow tube 17 and the nozzle 18 to move, so that the position of the nozzle 18 is adjusted to the optimal drying distance. By precisely adjusting the distance between the nozzle 18 and the ceramic surface, the uniformity and consistency of the drying effect can be ensured, so as to achieve the best drying effect.

[0027] A housing 21 is installed on the other side of the top of the box 1. A heating wire 23 is installed inside the housing 21. A blower 24 is installed inside the housing 21. A flexible hose channel 22 is connected between the housing 21 and the second hollow tube 17. A dustproof net 25 is installed inside the air inlet pipe of the housing 21. During operation, after the nozzle 18 is adjusted, the blower 24 operates and, with the cooperation of the heating wire 23, blows the heated high-temperature gas through the nozzle 18 to the ceramic surface, thereby enabling the coating on the ceramic surface to dry and cure quickly.

[0028] Please see Figure 2 and Figure 6As shown, a second motor 26 is installed at the bottom of the housing 1. A rotating disk 27 is installed at the output end of the second motor 26. A groove 28 is provided on the rotating disk 27. A double-acting lead screw 29 is rotatably installed in the groove 28. Two movable blocks are sleeved on the double-acting lead screw 29 and are located in the groove 28. A clamping plate 30 is fixed to the top of each movable block. A motor is installed on the outer circumference of the rotating disk 27. The output end of the motor is connected to one end of the double-acting lead screw 29. A second pneumatic cylinder 31 is installed at the top of the housing 1. A second pneumatic rod 32 is assembled at the working end of the second pneumatic cylinder 31. A pressing plate 33 is rotatably installed at the bottom end of the second pneumatic rod 32. During operation... When spraying Raney nickel powder onto a ceramic surface, the ceramic to be processed needs to be fixed. The motor is started, causing the bidirectional lead screw 29 to rotate, which in turn causes two movable blocks to move within the groove 28. The two movable blocks drive the clamping plate 30 to move closer together, thereby clamping and fixing the bottom end of the ceramic. Then, the second pneumatic cylinder 31 is started, causing the second pneumatic rod 32 to move the pressing plate 33 down to contact the top of the ceramic, thereby pressing and fixing the ceramic. Through the dual operation of clamping and pressing, the stability of the ceramic fixing can be significantly improved. This dual fixing method not only ensures the stability of the ceramic position during the spraying process, but also helps to improve the uniformity and quality of the spraying.

[0029] Please see Figure 1 As shown, a sealing door 34 is hinged to the port of the housing 1 via a hinge, and an observation window 35 is provided on the sealing door 34; when using this device, the observation window 35 facilitates observation of the internal condition of the housing 1 and timely understanding of the ceramic coating status.

[0030] Working Principle: Existing Raney nickel uniform spraying devices often have a fixed nozzle 5 position, making it impossible to adjust the distance between the nozzle 5 and the workpiece as needed. This makes them unsuitable for spraying workpieces of different sizes. Improper nozzle 5 distance settings can affect key properties of the coating, such as adhesion, hardness, and wear resistance. A fixed distance can lead to unstable coating quality and poor spraying results. Therefore, a Raney nickel uniform spraying device is proposed to address these issues. When spraying Raney nickel powder onto ceramic surfaces of different sizes, to adjust the optimal spraying distance, a nozzle 5 adjustment mechanism is set up. The first motor 11 is started, causing the lower pulley 8 and threaded rod 7 to rotate. With the cooperation of the conveyor belt 9, the upper pulley 8 and threaded rod 7 also rotate synchronously, forcing the first... The slider 3 moves within the first limiting groove 2, causing the first hollow tube 4 and the nozzle 5 to rotate accordingly. This allows the distance between the nozzle 5 and the ceramic to be adjusted according to different ceramic sizes, achieving the optimal spraying distance. By precisely adjusting the position of the nozzle 5, the uniformity of the coating can be ensured, guaranteeing the spraying quality. After the nozzle 5 position is adjusted, when spraying Raney nickel powder, the pump body 13 operates to extract the Raney nickel powder in the storage tank 12 through the extraction pipe and transport it into the first hollow tube 4 through the delivery hose 14. Finally, the nozzle 5 sprays the Raney nickel powder onto the ceramic surface. By spraying Raney nickel powder onto the ceramic surface, the metallic properties of Raney nickel can be utilized to enhance the bonding force between the ceramic and the metal or other substrate materials, giving the ceramic excellent performance.

[0031] After the ceramic coating is applied, the surface coating needs to be dried. To achieve a better drying effect, the distance between the nozzle 18 and the ceramic surface needs to be precisely adjusted. By setting the nozzle 18 adjustment mechanism, the first pneumatic cylinder 19 is activated, causing the first pneumatic rod 20 to push the second slider 16 to move within the second limiting groove 15. The second slider 16 drives the second hollow tube 17 and the nozzle 18 to move, adjusting the position of the nozzle 18 to the optimal drying distance. By precisely adjusting the distance between the nozzle 18 and the ceramic surface, the uniformity and consistency of the drying effect can be ensured, achieving the best drying effect. After the nozzle 18 is adjusted, during drying, the blower 24 operates, and with the cooperation of the heating wire 23, the heated high-temperature gas is blown onto the ceramic surface through the nozzle 18, thereby enabling the coating on the ceramic surface to dry and cure quickly.

[0032] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A Raney nickel uniform spraying device, characterized by: The utility model provides a box (1), the top and bottom inner wall of box (1) are all seted up with first limit sliding slot (2), two first limit sliding slots (2) all are provided with first sliding block (3), two first sliding blocks (3) are connected with first hollow tube (4), a plurality of shower nozzles (5) are connected on first hollow tube (4), every shower nozzle (5) is equipped with first check valve, the port side of up and down two first limit sliding slots (2) is all installed with fixed block (6), the fixed block (6) is rotatably installed with threaded rod (7) with the cooperation of box (1) side wall, and threaded rod (7) is set through first sliding block (3), one end of two threaded rods (7) is all sleeved with pulley (8), the outer surface of two pulleys (8) is cooperatively set with conveyer belt (9), the bottom end of one side of box (1) is installed with support plate (10), first motor (11) is installed on support plate (10), the output of first motor (11) is connected with the one end of threaded rod (7) at the bottom end, storage tank (12) is installed on the top side of box (1), pump body (13) is equipped on storage tank (12), the input hole of pump body (13) is connected with the material pipe, and the material pipe is set in storage tank (12), the output hole of pump body (13) is connected with conveying hose (14), and the other end of conveying hose (14) is connected on first hollow tube (4).

2. The Raney nickel uniform spraying device according to claim 1, characterized in that: The top and bottom inner wall of box (1) are all seted up with second limit sliding slot (15), and first limit sliding slot (2) and second limit sliding slot (15) are located at the both sides of box (1) respectively, two second limit sliding slots (15) all are provided with second sliding block (16), two second sliding blocks (16) are all fixedly connected with second hollow tube (17), a plurality of nozzles (18) are connected on second hollow tube (17), every nozzle (18) is equipped with second check valve, one side wall of box (1) is installed with two first pneumatic cylinders (19), the acting end of two first pneumatic cylinders (19) is all equipped with first pneumatic rod (20), and the other end of first pneumatic rod (20) is fixedly connected on second sliding block (16).

3. The Raney nickel uniform spraying device according to claim 1, characterized in that: The other side of the top of the box (1) is provided with a shell (21), the shell (21) is provided with a heating wire (23), the shell (21) is provided with a blower (24), the shell (21) and the second hollow tube (17) are connected by a hose channel (22), and the air inlet pipe of the shell (21) is provided with a dust screen (25).

4. The Raney nickel uniform spraying device according to claim 1, characterized in that: The bottom of the box (1) is provided with a second motor (26), the output end of the second motor (26) is provided with a rotating disc (27), the rotating disc (27) is provided with a groove (28), the groove (28) is rotatably provided with a bidirectional screw rod (29), the bidirectional screw rod (29) is provided with two movable blocks, the movable blocks are arranged in the groove (28), the top of the two movable blocks is fixedly provided with a clamping plate (30), the outer circumferential surface of the rotating disc (27) is provided with a motor, the output end of the motor is connected with one end of the bidirectional screw rod (29).

5. The Raney nickel uniform spraying device according to claim 1, characterized in that: The top of the box (1) is provided with a second pneumatic cylinder (31), the acting end of the second pneumatic cylinder (31) is provided with a second pneumatic rod (32), the bottom end of the second pneumatic rod (32) is rotatably provided with a pressing plate (33).

6. The Raney nickel uniform spraying device according to claim 1, characterized in that: The port of the box (1) is hingedly provided with a sealing door (34) through a hinge, the sealing door (34) is provided with an observation window (35).

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