Licker-in roller

By installing an adjustment mechanism on the burr roller, the position of the burr roller can be flexibly adjusted, which solves the problem that traditional burr rollers cannot adapt to different materials, improves the quality and cleanliness of material processing, and reduces the defect rate and maintenance costs.

CN224072756UActive Publication Date: 2026-04-03PANAN MAOSHENG MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Traditional burr rollers have a fixed burr height, which cannot be adapted to materials of different thicknesses or hardnesses. This results in burrs easily penetrating the substrate when processing films or incomplete cleaning when cleaning thick fabrics, leading to problems such as high defect rates and residual burrs.

Method used

A burr roller with an adjustment mechanism was designed. By installing the adjustment mechanism on both sides of the roller body, the position of the burr roller body can be adjusted to achieve flexible adaptation to materials of different thicknesses or hardness, and ensure that the burrs and materials maintain a suitable contact state.

Benefits of technology

It effectively solves the problem that traditional burr rollers cannot be adapted to a variety of materials, improves the quality of films and the cleanliness of thick fabrics, reduces the defect rate and burr residue, extends the service life of equipment, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of textile accessories, and particularly relates to a licker-in roller which comprises a licker-in roller body. The adjusting mechanism is connected with the licker-in roller body, one end of the adjusting mechanism is a connecting part used for being connected with equipment, and the other end of the adjusting mechanism is a mounting part used for being connected with the licker-in roller body and adjusting the position of the licker-in roller body; the adjusting mechanisms are installed on the two sides of the licker-in roller body. The licker-in roller has the beneficial effects that the adjusting mechanisms are connected with the licker-in roller body, and the adjusting mechanisms are installed on the two sides of the licker-in roller, so that the position of the licker-in roller body can be adjusted, and the distance between the licker-in of the licker-in roller and a treated material can be flexibly adjusted according to the thickness and hardness of the material; therefore, the fixed licker-in roller can adapt to materials with different thicknesses or hardness, and the problem that an existing fixed licker-in roller cannot adapt to various materials due to the fact that the height of the licker-in is fixed is effectively solved.
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Description

Technical Field

[0001] This application belongs to the field of textile accessories technology, and in particular relates to a burr roller. Background Technology

[0002] A bristle roller is a device that uses densely arranged rigid or flexible bristles on the surface of the roller to physically process materials (such as fabrics, paper, films, etc.). A typical structure of a traditional bristle roller includes a roller substrate, a bristle fixing unit, and a drive system.

[0003] Existing burr rollers are generally fixed burr rollers, which are made by welding / embedding steel burrs on the surface of a metal or ceramic roller body. The burrs are evenly distributed in an array. The burr height of this type of burr roller is fixed, which cannot be adapted to materials of different thicknesses or hardnesses, resulting in excessive wear. In particular, when processing films, the burrs can easily penetrate the substrate, or when cleaning thick fabrics, they are easy to be incompletely cleaned, leaving burrs. Improvements are needed. Summary of the Invention

[0004] The purpose of this application is to provide a burr roller that can solve the above-mentioned problems.

[0005] The purpose of this application is to provide a deburring roller, comprising:

[0006] The body of the burr roller;

[0007] The adjustment mechanism is connected to the burr roller body. One end of the mechanism is a connecting part for connecting to the equipment, and the other end is a mounting part for connecting to the burr roller body and adjusting the position of the burr roller body.

[0008] The adjustment mechanism is installed on both sides of the burr roller body.

[0009] Furthermore, the mounting part includes:

[0010] cage;

[0011] The positioning frame is mounted on the retainer, and the positioning frame and the retainer are joined together to form an adjustment groove;

[0012] The bearing housing is slidably disposed in the adjustment groove, and the bearing housing is provided with a bearing that is connected to the burr roller body.

[0013] The retaining component is mounted on the positioning frame and passes through the positioning frame to connect with the bearing housing, and is used to adjust the position of the bearing housing in the adjustment groove;

[0014] The positioning frame and the retainer are detachably connected.

[0015] Furthermore: the retaining component includes:

[0016] A stop bracket is installed in the adjustment groove and connected to the bearing seat;

[0017] A driver is provided on the positioning frame. A screw rod is provided on the output shaft of the driver. The screw rod passes through the positioning frame and is threadedly connected to the stop frame.

[0018] Furthermore, the cage is Y-shaped and includes a rod portion and a Y-shaped branch portion which are of an integral structure. The Y-shaped branch portion is connected to the positioning frame, and the adjustment groove is located in the middle of the Y-shaped branch portion.

[0019] Furthermore, the positioning frame is "L"-shaped, and the positioning frame and the cage are connected by screws.

[0020] Furthermore, the connecting portion includes:

[0021] A connecting groove is provided on the cage;

[0022] An adjusting member includes an adjusting block movably arranged in the connecting groove and an adjusting bolt threadedly connected to the adjusting block;

[0023] Wherein, two nuts are further provided on the adjusting bolt.

[0024] Furthermore, the extending direction of the adjustment groove is consistent with the extending direction of the cage.

[0025] The beneficial effects of the present application are as follows:

[0026] 1. By connecting the adjusting mechanism to the bristle roller body and installing the adjusting mechanism on both sides of the bristle roller, the function of adjusting the position of the bristle roller body can be achieved, so that the distance between the bristles of the bristle roller and the material to be processed can be flexibly adjusted according to the thickness and hardness of the material, thereby being able to adapt to materials of different thicknesses or hardnesses, and effectively solving the problem that the existing fixed bristle roller cannot adapt to multiple materials due to the fixed bristle height;

[0027] 2. When processing thin materials such as films, the bristle roller body is adjusted to a suitable position through the adjusting mechanism, so that a safe distance is maintained between the bristles and the film, preventing the bristles from penetrating the base material, ensuring the quality of materials such as films, and reducing the defective rate;

[0028] 3. When cleaning thick fabrics, by adjusting the position of the bristle roller body, the bristles can contact the fabric surface more fully, enhancing the cleaning effect, effectively avoiding the problems of incomplete cleaning and residual burrs, and improving the cleanliness and quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is a schematic structural diagram of the present utility model;

[0030] Figure 2 is a schematic structural diagram of the present utility model from another perspective.

[0031] The reference numerals in the figure are as follows: 100, burr roller body; 200, connecting part; 210, connecting groove; 220, adjusting part; 221, adjusting block; 222, adjusting bolt; 223, nut; 300, mounting part; 310, retainer; 311, rod part; 312, Y-shaped branch part; 320, positioning frame; 330, adjusting groove; 340, bearing seat; 341, bearing; 350, retaining assembly; 351, stop frame; 352, driver. Detailed Implementation

[0032] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0033] The terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and the number of objects is not limited; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0034] The burr roller provided in this application will be described in detail below with reference to the accompanying drawings, through specific embodiments and application scenarios.

[0035] Example 1:

[0036] like Figure 1 and Figure 2 As shown, this application embodiment provides a burr roller, comprising:

[0037] 100mm for the burr roller body;

[0038] The adjustment mechanism is connected to the burr roller body 100. One end of the mechanism is a connecting part 200 for connecting to the equipment, and the other end is a mounting part 300 for connecting to the burr roller body 100 and adjusting the position of the burr roller body 100.

[0039] The adjustment mechanism is installed on both sides of the burr roller body 100.

[0040] In some embodiments of this application, such as Figure 1As shown, the above-mentioned burr roller is connected to the burr roller body 100 through an adjustment mechanism, and adjustment mechanisms are installed on both sides of the burr roller. This enables the adjustment of the position of the burr roller body 100, allowing the distance between the burrs of the burr roller and the material being processed to be flexibly adjusted according to the thickness and hardness of the material. This allows it to adapt to materials of different thicknesses or hardnesses, effectively solving the problem that existing fixed burr rollers cannot adapt to various materials due to the fixed burr height.

[0041] Because the position of the bristle roller body 100 can be adjusted, the bristles maintain a suitable contact state with the material, avoiding excessive wear caused by excessive pressure between the bristles and the material, extending the service life of the bristle roller, and reducing equipment maintenance costs. When processing thinner materials such as films, the bristle roller body 100 can be adjusted to a suitable position by the adjustment mechanism to maintain a safe distance between the bristles and the film, preventing the bristles from penetrating the substrate, ensuring the quality of the film and other materials, and reducing the defect rate. When cleaning thick fabrics, adjusting the position of the bristle roller body 100 allows the bristles to make more thorough contact with the fabric surface, enhancing the cleaning effect, effectively avoiding incomplete cleaning and residual bristles, and improving the cleanliness and quality of the product.

[0042] Example 2:

[0043] This application provides a burr roller, which, in addition to the above-mentioned technical features, also includes the following technical features.

[0044] like Figure 1 and Figure 2 As shown, the mounting section 300 includes:

[0045] Cage 310;

[0046] A positioning frame 320 is mounted on a retainer 310, and the positioning frame 320 and the retainer 310 are joined together to form an adjustment groove 330.

[0047] The bearing housing 340 is slidably disposed in the adjusting groove 330, and the bearing housing 340 is provided with a bearing 341 connected to the burr roller body 100.

[0048] The retaining component 350 is mounted on the positioning frame 320 and passes through the positioning frame 320 to connect with the bearing housing 340, and is used to adjust the position of the bearing housing 340 in the adjusting groove 330;

[0049] The positioning frame 320 and the retainer 310 are detachably connected.

[0050] In this embodiment, since the bearing housing 340 is slidably disposed within the adjustment groove 330 formed by the splicing of the retainer 310 and the positioning frame 320, and in conjunction with the adjustment function of the retaining assembly 350 on the position of the bearing housing 340, the burr roller body 100 of this application can achieve flexible position adjustment within the range defined by the adjustment groove 330 according to the actual material processing requirements. This allows for adjustments to the contact depth between the burrs and materials of different thicknesses and hardnesses, as well as fine-tuning of the burr roller position for different material properties, thus improving the adaptability of the burr roller to various materials.

[0051] The retaining component 350, passing through the positioning frame 320 and connected to the bearing housing 340, enables more precise and controllable adjustment. By operating the retaining component 350, the bearing housing 340 can be positioned at a specific location within the adjustment groove 330, ensuring that the burr roller body 100 is in the optimal working position to meet the precision requirements of different material processing techniques. Furthermore, the positioning frame 320 and the retaining frame 310 are detachably connected. When maintenance is required, simply disassembling the connection between the positioning frame 320 and the retaining frame 310 allows for easy removal of the bearing housing 340 and the burr roller body 100, reducing equipment downtime and improving production efficiency.

[0052] In addition, the retainer 310 and the positioning frame 320 are spliced ​​to form an adjustment groove 330, which can provide a stable running track for the bearing housing 340. When the bearing housing 340 slides in the adjustment groove 330, it is restricted and supported by the side wall of the adjustment groove 330, which can maintain a stable movement trajectory, reduce the instability of the burr roller due to shaking or deviation, and ensure the stability and reliability of the burr roller in the process of material processing.

[0053] Example 3:

[0054] This application provides a burr roller, which, in addition to the above-mentioned technical features, also includes the following technical features.

[0055] like Figure 1 and Figure 2 As shown, retaining component 350 includes:

[0056] The stop bracket 351 is disposed in the adjustment groove 330 and connected to the bearing seat 340;

[0057] The driver 352 is mounted on the positioning frame 320, and a screw is provided on its output shaft. The screw passes through the positioning frame 320 and is threadedly connected to the stop frame 351.

[0058] In an embodiment of the present application, the servo motor can control the rotational speed of the output shaft according to preset parameters and feedback signals. Through the threaded connection between the screw rod and the stop frame 351, the rotational motion is converted into the linear motion of the stop frame 351, realizing precise adjustment of the position of the bearing seat 340 in the adjustment groove 330, ensuring that the contact depth and pressure between the bristles and the material reach an ideal state, and improving the quality and efficiency of material processing.

[0059] Further, the cage 310 is Y-shaped, including a rod portion 311 and a Y-shaped branch portion 312 of an integral structure. The Y-shaped branch portion 312 is connected to the positioning frame 320, and the adjustment groove 330 is located in the middle of the Y-shaped branch portion 312.

[0060] The cage 310 is Y-shaped, composed of a rod portion 311 and a Y-shaped branch portion of an integral structure. The integral design enhances the structural strength and stability of the cage 310 itself. The Y-shaped branch portion is connected to the positioning frame 320, and the adjustment groove 330 is located in the middle of the Y-shaped branch portion. When the bearing seat 340 slides in the adjustment groove 330, it can obtain uniform support from both sides of the Y-shaped branch portion, ensuring the smoothness and linearity of the movement of the bearing seat 340, reducing the shaking and deviation caused by uneven support, and being beneficial to improving the accuracy and reliability of the position adjustment of the bristle roller body 100.

[0061] Further, the positioning frame 320 is in a "U" shape, and the positioning frame 320 is connected to the cage 310 by screws.

[0062] The positioning frame 320 is in a "U" shape, and its shape is adapted to the Y-shaped branch portion of the Y-shaped cage 310, which can facilitate the docking and connection with the Y-shaped branch portion. Through the screw connection method, the detachable connection between the positioning frame 320 and the cage​​​​​​​​​​​​​​​​​​​​​Two nuts 223 are also provided on the adjusting bolt 222.

[0069] In this embodiment, the adjusting block 221 is connected to the connecting groove 210 by bolts and fixed by nuts 223 to prevent the adjusting component 220 from moving freely within the connecting groove 210. The position of the adjusting block 221 can be adjusted by tightening or loosening the nuts 223. The adjusting bolts 222 on the adjusting block 221 are used to fix it to the corresponding equipment. The adjusting bolts 222 are passed through the mounting holes of the equipment and tightened by the two nuts 223 to ensure the fixing of the adjusting bolts 222, thereby fixing the burr roller to the equipment to be installed.

[0070] Furthermore, the extending direction of the adjustment groove 330 is consistent with the extending direction of the cage 310.

[0071] In some embodiments of this application, the extension direction of the adjustment groove 330 is consistent with the extension direction of the retainer 310, so that each adjustment is performed in the same reference direction, which can effectively reduce the accumulation of adjustment error. Even after multiple adjustment operations, the position of the burr roller body 100 can still be maintained within a high precision range, ensuring the stability of material processing quality.

[0072] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.

[0073] The embodiments of this application have been described above with reference to the accompanying drawings. However, this application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A linter roller characterized by: The utility model relates to a kind of adjustable licker-in roller, including: Licker-in roller body (100); Adjusting mechanism, with licker-in roller body (100) is connected, one end is connecting portion (200), for with equipment connection, the other end is mounting portion (300), for with licker-in roller body (100) connection and adjust the position of licker-in roller body (100); Wherein, adjusting mechanism has installation on both sides of licker-in roller body (100).

2. A licker-in roller according to claim 1, characterized in that: The mounting portion (300) includes: Retainer (310); Positioning frame (320), is arranged on retainer (310), and positioning frame (320) is spliced with retainer (310) and forms adjusting groove (330); Bearing seat (340), slidably arranged in adjusting groove (330), bearing seat (340) is provided with bearing (341) connected with licker-in roller body (100) in it; Retaining assembly (350), is arranged on positioning frame (320) and is connected with bearing seat (340) by passing through positioning frame (320), for adjusting the position of bearing seat (340) in adjusting groove (330); Wherein, positioning frame (320) and retainer (310) are detachably connected.

3. A licker-in roller according to claim 2, characterised in that: The retaining assembly (350) includes: Stop frame (351), is arranged in adjusting groove (330) and is connected with bearing (341) seat (340); Driver (352), is arranged on positioning frame (320), and screw rod is arranged on the output shaft of driver (352), and screw rod is connected with stop frame (351) by passing through positioning frame (320) and screwing.

4. A licker-in roller according to claim 3, characterised in that: The retainer (310) is Y-shaped, including the rod portion (311) and Y-type branch portion (312) of integrated structure, Y-type branch portion (312) is connected with positioning frame (320), and adjusting groove (330) is located in the middle of Y-type branch portion (312).

5. A licker-in roller according to claim 4, characterised in that: The positioning frame (320) is "J”-shaped, and the positioning frame (320) and the retainer (310) are connected by screws.

6. A licker-in roller according to claim 5, characterised in that: The connecting portion (200) includes: Connecting groove (210), is arranged on retainer (310); Adjusting part (220), including movable adjusting block (221) arranged in connecting groove (210) and adjusting bolt (222) screwing with adjusting block (221); Wherein, adjusting bolt (222) is further provided with two nuts (223).

7. A licker-in roller according to claim 6, characterised in that: The extension direction of the adjusting groove (330) is consistent with the extension direction of the retainer (310).