High-strength film blade with replaceable tool bit
By designing a high-strength diaphragm blade with replaceable cutting heads, and employing a three-layer stacked structure and reinforcing ribs, the deformation and breakage problems of the diaphragm blade during cutting were solved, achieving efficient utilization of materials.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-04-03
AI Technical Summary
Existing thin-film blades are prone to generating heat when cutting metal materials, which can lead to deformation or breakage. Furthermore, traditional blades are made of a single piece, resulting in material waste.
A high-strength thin-film blade with replaceable cutting head was designed. It adopts a three-layer stacked structure, including an upper blade layer, a middle blade layer and a lower blade layer. The cutting head can be detachably connected through structures such as mounting groove, positioning groove, fixing groove and reinforcing rib, which enhances the overall strength.
The blade's strength was increased, material waste was reduced, and deformation and breakage issues were resolved by replacing damaged parts.
Smart Images

Figure CN224073455U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of blades, and specifically relates to a high-strength thin-film blade with a replaceable cutting head. Background Technology
[0002] When processing metal materials, existing diaphragm blades tend to generate a lot of heat during cutting. Under high temperature and pressure, the blade tip and the blade body may deform or break. In addition, traditional blades are one piece, and the whole blade needs to be replaced after damage, which is wasteful of materials. Summary of the Invention
[0003] The purpose of this invention is to address the aforementioned problems in the prior art by providing a high-strength thin-film blade with a replaceable cutting head.
[0004] The purpose of this utility model can be achieved through the following technical solution: a high-strength thin film blade with replaceable blade head, comprising a blade body with a through mounting hole in the center and a blade head, characterized in that the blade body is composed of three superimposed upper blade layer, middle blade layer and lower blade layer;
[0005] The upper blade layer has mounting grooves on both sides for mounting the blade head, and the mounting grooves have positioning grooves for limiting the blade head. The upper blade layer has mounting posts below it for stacking with the middle blade layer and the lower blade layer.
[0006] The middle blade layer has fixing grooves on both sides that are connected to the positioning groove, and the middle blade layer has reinforcing ribs that are embedded in the middle blade layer.
[0007] The lower blade layer is provided with a mating hole for the mounting post to pass through, and the mating hole penetrates the lower blade layer and the middle blade layer;
[0008] The cutter head is provided with a mounting part that extends from the positioning groove to the bottom of the fixing groove, and a mounting post is also provided below the mounting part.
[0009] In the aforementioned high-strength thin-film blade with replaceable cutting head, a screw hole is provided at the lower end of the mounting post.
[0010] The aforementioned high-strength diaphragm blade with replaceable cutting head also includes a screw portion for mating with a mounting post. The screw portion has a cylindrical filling portion, the screw portion passes through the filling portion and a washer is provided between the screw portion and the filling portion, and a washer is also provided at the lower end of the filling portion. The diameter of the screw head is larger than the diameter of the filling portion.
[0011] In the aforementioned high-strength thin-film blade with replaceable cutting head, the gasket at the lower end of the filling part abuts against the mounting post after installation.
[0012] In the aforementioned high-strength thin-film blade with replaceable cutting head, the screw hole positions correspond to the mounting posts, and the mounting posts below the upper blade layer are located at both ends perpendicular to the mounting grooves on both sides.
[0013] In the aforementioned high-strength thin-film blade with replaceable cutting head, the diameters of the mounting portion and the filling portion are equal to the diameter of the screw hole.
[0014] In the aforementioned high-strength thin-film blade with replaceable cutting head, the sum of the lengths of the filling portion and the mounting post is equal to the depth of the mating hole.
[0015] Compared with existing technologies, the high-strength diaphragm blade with replaceable head has added reinforcing ribs to the middle blade layer, increasing the overall strength. In addition, the high-strength diaphragm blade with replaceable head adopts a split structure, which can replace the corresponding parts according to the damaged parts, greatly reducing material waste. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the main body of a high-strength thin-film blade with replaceable cutting head;
[0017] Figure 2 This is a schematic diagram of the main body of the high-strength thin-film blade with replaceable blade head and screw part;
[0018] Figure 3 This is a top view of the upper blade layer;
[0019] Figure 4 This is a top view of the middle blade layer;
[0020] Figure 5 This is a top view of the lower blade layer.
[0021] In the diagram, 1 is the mounting hole; 2 is the cutting head; 3 is the upper blade layer; 4 is the middle blade layer; 5 is the lower blade layer; 6 is the mounting post; 7 is the mounting groove; 8 is the positioning groove; 9 is the fixing groove; 10 is the reinforcing rib; 11 is the mating hole; 12 is the mounting part; 13 is the screw hole; 14 is the filler part; 15 is the gasket; and 16 is the screw part. Detailed Implementation
[0022] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.
[0023] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5As shown, this high-strength thin-film blade with replaceable cutting head includes a blade body with a through mounting hole 1 at the center and a cutting head 2. The blade body consists of three overlapping layers: an upper blade layer 3, a middle blade layer 4, and a lower blade layer 5. The upper blade layer 3 has mounting grooves 7 on both sides for mounting the cutting head 2. The mounting grooves 7 have positioning grooves 8 for limiting the cutting head 2. The upper blade layer 3 has mounting posts 6 below it for stacking with the middle blade layer 4 and the lower blade layer 5. The middle blade layer 4 has fixing grooves 9 on both sides that communicate with the positioning grooves 8. The middle blade layer 4 has reinforcing ribs 10 embedded in it. The lower blade layer 5 has mating holes 11 for the mounting posts 6 to pass through. The mating holes 11 penetrate the lower blade layer 5 and the middle blade layer 4. The cutting head 2 has a mounting part 12 below it that can extend from the positioning groove 8 to the bottom of the fixing groove 9. The mounting part 12 also has mounting posts 6 below it. The lower end of the mounting posts 6 has screw holes 13.
[0024] It also includes a screw portion 16 for cooperating with the mounting post 6. A cylindrical filling portion 14 is provided on the screw portion 16. The screw portion 16 passes through the filling portion 14 and a gasket 15 is provided between the screw portion 16 and the filling portion 14. A gasket 15 is also provided at the lower end of the filling portion 14.
[0025] During the overall installation, the lower blade layer 5 is placed at the bottom, the middle blade layer 4 is placed on top of it, and the upper blade layer 3 is placed on the middle blade layer 4. At the same time, the mounting post 6 on the upper blade layer 3 passes through the mating holes 11 on the middle blade layer 4 and the lower blade layer 5 respectively. Then, the screw part 16 is screwed into the mounting post 6 to lock the upper blade layer 3, the middle blade layer 4 and the lower blade layer 5.
[0026] When installing the cutter head 2, align the mounting post 6 on the cutter head 2 with the screw hole 13, insert the mounting part 12 into the positioning groove 8 until it reaches the bottom of the fixing groove 9, and then screw the screw part 16 from the bottom of the lower blade layer 5 to lock the cutter head 2.
[0027] The reinforcing rib 10 has a circular center to strengthen the structure around the mounting hole 1. The reinforcing rib 10 extends to the four corners of the blade layer 4 to strengthen the overall strength.
[0028] To elaborate further, the gasket 15 at the lower end of the filling part 14 abuts against the mounting post 6 after installation.
[0029] To elaborate further, the screw holes 13 correspond to the mounting posts 6, and the mounting posts 6 below the upper blade layer 3 are located at both ends perpendicular to the mounting grooves 7 on both sides.
[0030] To elaborate further, the diameters of the mounting portion 12 and the filling portion 14 are equal to the diameter of the screw hole 13.
[0031] To elaborate further, the sum of the lengths of the filling part 1) and the mounting post 5 is equal to the depth of the mating hole 11.
[0032] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.
[0033] Although this document frequently uses terms such as mounting hole 1, cutter head 2, upper blade layer 3, middle blade layer 4, lower blade layer 5, mounting post 6, mounting groove 7, positioning groove 8, fixing groove 9, reinforcing rib 10, mating hole 11, mounting part 12, screw hole 13, filling part 14, gasket 15, and screw part 16, the possibility of using other terms is not excluded. These terms are used merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any additional limitation would contradict the spirit of this utility model.
Claims
1. A high-strength thin film blade of replaceable head, comprising a blade body with a through-hole (1) in the center and a head (2), characterized in that, The blade body is composed of three layers of upper blade layer (3), middle blade layer (4) and lower blade layer (5) stacked on each other. The upper blade layer (3) is provided with installation grooves (7) on both sides for installing the blade head (2), and the installation grooves (7) are provided with positioning grooves (8) for limiting the blade head (2), and the upper blade layer (3) is provided below with installation columns (6) for stacking and installing the middle blade layer (4) and the lower blade layer (5). The middle blade layer (4) is provided with fixing grooves (9) on both sides in communication with the positioning grooves (8), and the middle blade layer (4) is provided with reinforcing ribs (10) embedded in the middle blade layer (4). The lower blade layer (5) is provided with matching holes (11) for the installation columns (6) to pass through, and the matching holes (11) pass through the lower blade layer (5) and the middle blade layer (4). The blade head (2) is provided below with an installation part (12) that can extend from the positioning groove (8) to the bottom of the fixing groove (9), and the installation part (12) is also provided below with the installation column (6).
2. The high strength thin film blade of claim 1, wherein, The lower end of the installation column (6) is provided with a screw hole (13).
3. The high strength thin film blade of claim 1, wherein, It also includes a screw part (16) for cooperating with the installation column (6), and the screw part (16) is provided with a cylindrical filling part (14), and the screw part (16) passes through the filling part (14) and is provided with a gasket (15) between the filling part (14), and the lower end of the filling part (14) is also provided with a gasket (15), and the diameter of the screw part (16) at the cap is greater than the diameter of the filling part (14).
4. A high strength thin film insert blade according to claim 3, wherein, The gasket (15) at the lower end of the filling part (14) abuts against the installation column (6) after installation.
5. The high strength thin film blade of claim 1, wherein, The matching holes (11) are respectively corresponding to the installation columns (6), and the installation columns (6) below the upper blade layer (3) are located at both ends perpendicular to the installation grooves (7) on both sides.
6. The high strength thin film blade of claim 1, wherein, The diameters of the installation part (12) and the filling part (14) are equal to the diameter of the screw hole (13).
7. The high strength thin film blade of claim 3, wherein, The sum of the lengths of the filling part (14) and the installation column (6) is equal to the depth of the matching hole (11).