Automatic welding equipment for internal circuit of lens

Abstract

The automatic welding equipment comprises a machine table, a bearing assembly, a tin soldering assembly, an automatic wire feeding mechanism, a four-axis driving structure, a code scanning mechanism and a control system, the machine table is provided with a horizontally-arranged table top, and the table top is provided with a QR code comprising machine type identification information; the bearing assembly comprises a tray arranged on the table top. The tin soldering assembly comprises a soldering bit and a tin nozzle arranged on the side of the soldering bit. The automatic wire feeding mechanism comprises a wire feeding motor and a guide channel, and the tail end of the guide channel extends to a working area of the soldering bit; the four-axis driving structure comprises a three-axis linear module and a rotary driving motor, the rotary driving motor is fixed to the tail end of the three-axis linear module, and an output shaft of the rotary driving motor is connected with the tin soldering assembly. Different machine type information is switched by scanning QR codes of different automatic tin soldering machines every time, different tin soldering operation processes are carried out according to the different machine type information, the control system can control the multiple automatic tin soldering machines to carry out automatic tin soldering, and the tin soldering cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, and in particular to an automatic welding device for internal circuits of lenses. Background Technology

[0002] In the process of assembling lens zoom motors, focusing motors, and interface contacts, it is necessary to manually solder the circuit contacts to the circuit board.

[0003] A review of the shortcomings of existing soldering methods:

[0004] 1) It relies on manual labor, requiring human intervention for each solder joint, which is inefficient and consumes a lot of manpower;

[0005] 2) Due to human error, problems such as incomplete soldering and incorrect soldering are unavoidable;

[0006] 3) Soldering requires experienced personnel with specialized training, which places high demands on operators; 4) Automatic control systems are too expensive. Utility Model Content

[0007] The purpose of this invention is to provide an automatic welding device for internal circuits of lenses, so as to solve one or more technical problems existing in the prior art, or at least provide a beneficial option or create conditions.

[0008] The technical solution adopted to solve the above-mentioned technical problems is as follows:

[0009] This utility model provides an automatic soldering device for internal circuits of lenses, comprising a machine base, a support assembly, a soldering assembly, an automatic wire feeding mechanism, a four-axis drive structure, a barcode scanning mechanism, and a control system. The machine base has a horizontally arranged table surface, which is provided with a QR code including machine type identification information. The support assembly includes a tray disposed on the table surface. The soldering assembly includes a soldering iron tip and a solder nozzle disposed on the side of the soldering iron tip. The automatic wire feeding mechanism includes a wire feeding motor and a guide channel, the end of which extends to the working area of ​​the soldering iron tip. The four-axis drive structure includes a three-axis linear module and a rotary drive motor, the rotary drive motor being fixed to the end of the three-axis linear module, and the output shaft of the rotary drive motor being connected to the soldering assembly.

[0010] The control system includes a main control chip, a memory, and a communication interface. The memory stores welding parameter templates for multiple machine types, and the communication interface is electrically connected to the barcode scanning mechanism, the four-axis drive structure, and the automatic wire feeding mechanism, respectively.

[0011] The beneficial effects of this utility model are:

[0012] The scanning mechanism scans the QR code, and the control system identifies the machine type information based on the QR code. Then, based on the machine type information, it controls the automatic wire feeding mechanism and the four-axis drive structure to solder the components located on the tray. Each scan of a different automatic soldering machine's QR code switches to different machine type information, and different soldering operation procedures are performed according to different machine type information. This control system can control multiple automatic soldering machines for automatic soldering, reducing soldering costs.

[0013] As a further improvement to the above technical solution, the three-axis linear module includes an X-axis linear module, a Y-axis linear module, a Z-axis linear module, and a rotary drive motor. The Y-axis linear module is fixedly connected to the machine tool, the X-axis linear module is slidably mounted on the Y-axis linear module, the Z-axis linear module is slidably mounted on the X-axis linear module, and the rotary drive motor is fixed to the end of the Z-axis linear module.

[0014] As a further improvement to the above technical solution, the X-axis linear module, Y-axis linear module and Z-axis linear module are all equipped with slide rails.

[0015] As a further improvement to the above technical solution, the QR code is placed in a groove in the edge area of ​​the tabletop, and the surface of the groove is covered with a transparent protective cover.

[0016] As a further improvement to the above technical solution, the automatic wire feeding mechanism includes a guide wheel, which is connected to the output end of the X-axis linear module.

[0017] As a further improvement to the above technical solution, the surface of the tray is provided with a pressure plate, which can be detached from the tray.

[0018] As a further improvement to the above technical solution, the automatic welding equipment for internal circuitry of a lens also includes a tilt adjustment structure for adjusting the tilt of the tray.

[0019] As a further improvement to the above technical solution, the tilt adjustment structure includes at least three height-adjustable support components, which are distributed in a triangular pattern along the bottom surface of the tray.

[0020] As a further improvement to the above technical solution, the support assembly includes a lifting rod and a fixed seat. The fixed seat is disposed on the platform. The upper end of the lifting rod is hinged to the bottom of the tray. The fixed seat is provided with a lifting groove extending vertically. The lifting rod slides vertically with the lifting groove. A nut sleeve is rotatably installed on the fixed seat. The lifting rod is provided with a threaded section. The threaded section is threadedly connected to the nut sleeve.

[0021] As a further improvement to the above technical solution, the control system includes an industrial touch screen and a graphics processing module integrated at the front end of the machine. Attached Figure Description

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0023] Figure 1 This utility model provides an automatic welding device for internal circuits of a lens, and a front view of one embodiment of it, wherein the four arrows represent left, right, up and down respectively;

[0024] Figure 2 This utility model provides an automatic welding device for internal circuits of a lens, and a top view of one embodiment of it, wherein the four arrows represent forward, backward, upward and downward directions respectively;

[0025] Figure 3 This utility model provides an automatic welding device for internal circuits of a lens. One embodiment of the device is a top view of the tray, in which four arrows represent forward, backward, upward and downward directions, respectively.

[0026] Figure 4 This utility model provides an automatic welding device for internal circuits of lenses, one embodiment of which includes a visual interface for the solder joints of the tray.

[0027] Figure label:

[0028] Machine base 100, table 110, tray 200, pressure plate 210, soldering assembly 300, soldering iron tip 310, solder nozzle 320, guide channel 400, guide wheel 410, four-axis drive structure 500, X-axis linear module 510, Y-axis linear module 520, Z-axis linear module 530. Detailed Implementation

[0029] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0030] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] In the description of this utility model, if there are words such as "several", they mean one or more, "multiple" means two or more, "greater than", "less than", "exceeding" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself.

[0032] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0033] This utility model primarily addresses the problems of low efficiency, high workload, and inconsistent quality caused by excessive manual intervention in the soldering process of lens zoom motors, focus motors, and interface contacts. It utilizes a control system, a three-way electric cylinder, a rotary motor, an automatic solder feeder, and a soldering iron to achieve fully automated soldering, saving manpower and improving quality. (Refer to...) Figures 1 to 4 The present invention provides an automatic soldering device for internal circuitry of a lens, which is implemented in the following embodiment:

[0034] In some embodiments, an automatic soldering device for internal circuitry of a lens includes a machine base 100, a support assembly, a solder assembly 300, an automatic wire feeding mechanism, a four-axis drive structure 500, a barcode scanning mechanism, and a control system.

[0035] The machine 100 has a horizontally arranged table 110, which is equipped with a QR code including machine type identification information. Each QR code corresponds to different machine type information. Each time the QR code of a different tray 200 is scanned, the different machine type information is switched. Different soldering operation procedures are performed according to different machine type information. This control system can control multiple automatic soldering machines and reduce soldering costs. The QR code is located in a groove in the edge area of ​​the table 110. The surface of the groove is covered with a transparent protective cover, which protects the QR code.

[0036] The support assembly includes a tray 200 disposed on a tabletop 110. A pressure plate 210 is provided on the surface of the tray 200. The pressure plate 210 can be detached from the tray 200 by multiple screws. The pressure plate 210 can help fix the parts to the tray 200. The tray 200 can also be provided with positioning grooves for easy and quick positioning of parts.

[0037] The soldering assembly 300 includes a soldering tip 310 and a solder nozzle 320. The solder nozzle 320 is positioned to the side of the soldering tip 310 via a support member. The soldering tip 310 and the solder nozzle 320 work together to achieve automatic soldering. During the soldering process, the solder nozzle 320 guides the solder wire and delivers it to the soldering point, while the soldering tip 310 heats the solder wire.

[0038] The automatic wire feeding mechanism includes a wire feeding motor, a guide wheel 410, and a guide channel 400. The end of the guide channel 400 extends to the working area of ​​the soldering iron tip 310. One end of the solder wire is wound around the guide wheel 410, and the other end is connected to the guide channel 400 and passes into the solder nozzle 320. As the solder wire is used continuously, the guide wheel 410 rotates continuously. The guide wheel 410 is connected to the output end of the X-axis linear module 510, so that the guide wheel 410 moves in the X-axis and Y-axis directions accordingly with the solder assembly 300, which is conducive to smoothly feeding the solder wire to the solder nozzle 320.

[0039] The three-axis linear module includes:

[0040] X-axis linear module 510: This module is responsible for horizontal (lateral) movement. It is designed to slide smoothly on the Y-axis linear module 520, and the stability and accuracy of the movement are ensured by a precision guide rail and slider structure.

[0041] Y-axis linear module 520: Serving as the reference for the entire system, the Y-axis linear module 520 is fixedly mounted on the welding machine 100, providing longitudinal movement perpendicular to the X-axis. Its robust structure ensures good positioning accuracy even during prolonged operation.

[0042] Z-axis linear module 530: The Z-axis linear module 530 is mounted on the X-axis linear module 510 and is responsible for vertical (up and down) movement. By adjusting the height of the Z-axis, the distance between the solder assembly 300 and the workpiece can be precisely controlled to adapt to soldering requirements of different heights and depths.

[0043] Rotary drive motor 540: This motor is fixedly mounted at the end of the Z-axis linear module 530. A high-performance servo motor or stepper motor is selected to ensure the accuracy of rotation and the controllability of speed. The output shaft of the motor is connected to the solder assembly 300 via a coupling or direct connection.

[0044] Solder assembly 300: Solder assembly 300 includes a soldering gun, a solder wire supply system, and a temperature control system, used to perform the actual soldering operation. Driven by a rotary drive motor 540, solder assembly 300 can rotate freely within a 360-degree range, enabling soldering of workpieces at any angle.

[0045] System operation process:

[0046] Before welding begins, the welding path and parameters, including the travel distance, speed, acceleration, and rotation angle of each axis, are input through the control system. The control system first moves the solder assembly 300 above the initial position of the target workpiece using the Y-axis linear module 520. Next, the X-axis linear module 510 and Z-axis linear module 530 work together to precisely adjust the solder assembly 300 directly above the welding point and to a suitable welding height. The rotary drive motor 540 starts, adjusting the orientation of the solder assembly 300 according to a preset angle to suit the specific welding area of ​​the workpiece. Finally, the solder assembly 300 begins the welding operation. Simultaneously, each axis can continue to be fine-tuned as needed to ensure welding quality and accuracy.

[0047] The four-axis drive structure 500 greatly enhances the flexibility and automation of welding operations, enabling it to handle welding tasks with complex shapes and positions. Through precise control, it achieves high-quality and high-efficiency welding, reduces manual intervention, and improves production efficiency and product consistency.

[0048] The X-axis linear module 510, Y-axis linear module 520, and Z-axis linear module 530 are all equipped with slide rails to improve sliding stability. Each of the X-axis linear module 510, Y-axis linear module 520, and Z-axis linear module 530 includes a servo motor and a ball screw, which are connected by a drive mechanism. The rotary drive motor 540 is a stepper motor with an encoder, and the output end of the stepper motor is connected to the solder assembly 300.

[0049] In some other embodiments, the four-axis drive structure 500 includes an X-axis linear module 510, a Y-axis linear module 520, a Z-axis linear module 530, and a rotary drive motor 540. The X-axis linear module 510 is fixedly connected to the machine base 100, the Y-axis linear module 520 is slidably disposed on the X-axis linear module 510, the Z-axis linear module 530 is slidably disposed on the Y-axis linear module 520, and the rotary drive motor 540 is fixed to the end of the Z-axis linear module 530 and its output shaft is connected to the solder assembly 300.

[0050] The scanning mechanism can be a regular barcode scanner. In other embodiments, it includes a scanning mechanism industrial camera and a supplementary light source. The industrial camera is mounted on the top of the machine base 100 via a bracket, with its lens facing the tray 200.

[0051] The control system includes a main control chip, a memory, and a communication interface. The memory stores welding parameter templates for multiple machine types. The communication interface is electrically connected to the scanning mechanism, the four-axis drive structure 500, and the automatic wire feeding mechanism. The scanning mechanism scans QR codes, and the control system identifies the machine type information based on the QR codes. Then, based on the control template program corresponding to the machine type information, it controls the automatic wire feeding mechanism and the four-axis drive structure 500 to weld the parts located on the tray 200.

[0052] Furthermore, the control system includes an industrial touch screen and a graphics processing module integrated at the front end of the machine 100. A camera is also installed on the frame, which is aimed at the tray 200. The industrial touch screen displays the movement trajectory of the solder assembly 300 and the grid of solder joint coordinates in real time. The industrial touch screen is electrically connected to the communication interface.

[0053] The automatic soldering equipment for internal lens circuitry also includes a tilt adjustment structure comprising three height-adjustable support components. A tray 200 has a base plate, and the tray 200 is detachable from the base plate. The support components are triangularly distributed along the bottom surface of the base plate. Each support component includes a lifting rod and a fixed seat. The fixed seat is located on the table 110. The upper end of the lifting rod is hinged to the bottom of the base plate. The fixed seat has a vertically extending lifting groove, and the lifting rod slides vertically into the lifting groove. A nut sleeve is rotatably mounted on the fixed seat. The lifting rod has a threaded section, which is threadedly connected to the nut sleeve. By tightening the nut sleeve, the threaded adjustment rod moves vertically, changing the local height of the tray 200 to adjust the tilt. For different component shapes, the tray 200 can be adjusted to tilt the component relative to the vertical direction, accommodating different component soldering requirements. The automatic soldering machine can automatically solder components, is simple and convenient to operate, and requires minimal training for operators.

[0054] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.

Claims

1. An apparatus for automatic welding of internal circuits of a lens, characterized by comprising: The device comprises: a platform with a horizontally arranged platform surface provided with a QR code containing model identification information; a support assembly comprising a tray arranged on the platform surface; a soldering assembly comprising a soldering iron head and a soldering nozzle arranged on the side of the soldering iron head; an automatic wire feeding mechanism comprising a wire feeding motor and a guide channel, the guide channel extending to the working area of the soldering iron head at the end; a four-axis driving structure comprising a three-axis linear module and a rotary driving motor, the rotary driving motor being fixed at the end of the three-axis linear module, and the output shaft of the rotary driving motor being connected with the soldering assembly; a code scanning mechanism; a control system comprising a main control chip, a memory and a communication interface, the memory storing a plurality of model soldering parameter templates, and the communication interface being electrically connected with the code scanning mechanism, the four-axis driving structure and the automatic wire feeding mechanism.

2. The automatic soldering device for internal circuit of lens according to claim 1, wherein: the three-axis linear module comprises an X-axis linear module, a Y-axis linear module, a Z-axis linear module and a rotary driving motor, the Y-axis linear module being fixedly connected with the platform, the X-axis linear module being slidingly arranged on the Y-axis linear module, the Z-axis linear module being slidingly arranged on the X-axis linear module, and the rotary driving motor being fixed at the end of the Z-axis linear module.

3. The automatic soldering device for internal circuit of lens according to claim 2, wherein: the X-axis linear module, the Y-axis linear module and the Z-axis linear module are all provided with sliding rails.

4. The automatic soldering device for internal circuit of lens according to claim 3, wherein: the QR code is arranged in a groove at the edge area of the platform surface, and the surface of the groove is covered with a transparent protective cover plate.

5. The automatic soldering device for internal circuit of lens according to claim 3, wherein: the automatic wire feeding mechanism comprises a guide wheel, and the guide wheel is drivingly connected with the output end of the X-axis linear module.

6. The automatic soldering device for internal circuit of lens according to claim 1, wherein: the surface of the tray is provided with a pressing plate, and the pressing plate is detachably arranged on the tray.

7. The automatic soldering device for internal circuit of lens according to claim 1, wherein: the automatic soldering device for internal circuit of lens further comprises an inclination adjusting structure for adjusting the inclination of the tray.

8. The automatic soldering device for internal circuit of lens according to claim 7, wherein: the inclination adjusting structure comprises at least three height-adjustable support assemblies, and the support assemblies are distributed in a triangular shape along the bottom surface of the tray.

9. The automatic soldering device for internal circuit of lens according to claim 8, wherein: the support assembly comprises a lifting rod and a fixed seat, the fixed seat is arranged on the platform surface, the upper end of the lifting rod is hingedly connected with the bottom of the tray, the fixed seat is provided with a lifting groove extending upward and downward, the lifting rod is slidingly matched with the lifting groove upward and downward, the fixed seat is rotatably provided with a nut sleeve, the lifting rod is provided with a threaded section, and the threaded section is threadedly drivingly connected with the nut sleeve.

10. The apparatus according to claim 1, wherein the control system comprises an industrial touch screen and a graphic processing module integrated in the front end of the machine. ​

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