Water-cooling intercooler radiating pipe grinding equipment for vehicle

Abstract

The utility model relates to the technical field of polishing devices, in particular to vehicle water-cooling intercooler radiating pipe polishing equipment which is stable in structure, improves the polishing quality and improves the working efficiency. Comprising a bottom plate, a position adjusting assembly, a grinding assembly, moving assemblies and a clamping assembly, the position adjusting assembly is installed on the top of the bottom plate, the grinding assembly is installed on the position adjusting assembly, the moving assemblies are installed at the front end and the rear end of the top of the bottom plate, and the clamping assembly is installed on the moving assemblies.

Description

Technical Field

[0001] This utility model relates to the technical field of grinding devices, and in particular to a grinding device for the heat pipes of a vehicle water-cooled intercooler. Background Technology

[0002] The intercooler is a product designed to address the shortcomings of turbocharged engines. Located between the turbocharger and the engine air inlet, its function is to reduce the intake air temperature and increase the intake air density, thereby improving the engine's power-to-volume ratio and reducing fuel consumption and harmful substances. After the intercooler core is assembled, the heat sink, main fins, and heat pipes are welded together using a brazing process. However, the intercooler heat pipes are prone to retaining a large amount of flux, which affects the product's appearance. Traditional methods involve manually grinding to remove the flux, which is time-consuming, labor-intensive, and hazardous for workers. Existing technology publication CN221159708U proposes an intercooler heat pipe grinding device, including a base and a mounting bracket. The mounting bracket is fixed to the top wall of the base. It also includes a positioning component and a grinding component. The positioning component is located on the top of the base, and the grinding component is mounted on the mounting bracket. However, the connection between the electric telescopic rod and the motor has poor stability, easily causing shaking during grinding and affecting the performance. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a vehicle water-cooled intercooler heat pipe grinding device with stable structure, improved grinding quality, and increased work efficiency.

[0004] This utility model discloses a grinding device for vehicle water-cooled intercooler radiator tubes, comprising a base plate, a position adjustment component, a grinding component, a moving component, and a clamping component. The position adjustment component is installed on the top of the base plate, and the grinding component is mounted on the position adjustment component. The moving components are installed at the front and rear ends of the top of the base plate, and the clamping component is mounted on the moving components. The intercooler radiator tube to be ground is fixed by the clamping component, and the grinding component grinds the intercooler radiator tube. The position adjustment component and the moving component enable comprehensive grinding of the intercooler radiator tube, allowing the flux to fall downwards under gravity. The structure is stable, improving the grinding quality and increasing work efficiency.

[0005] Preferably, the position adjustment assembly includes a threaded rod, a servo motor, an adjusting slider, a mounting plate, two guide blocks, and two limit sliders. A position adjustment groove is formed at the center of the top of the base plate. The threaded rod is rotatably installed within the position adjustment groove, with its input end connected to the output end of the servo motor. The adjusting slider is slidably installed within the position adjustment groove and screwed onto the outer wall of the threaded rod. The top of the adjusting slider is connected to the mounting plate. Limit guide grooves are symmetrically formed on the top of the base plate about the front and rear of the position adjustment groove. Guide blocks are symmetrically installed on the bottom of the mounting plate, and limit sliders are installed on the guide blocks. The guide blocks and limit sliders are slidably installed within the limit guide grooves. Starting the servo motor drives the threaded rod to rotate, causing the adjusting slider to move the mounting plate on the top of the base plate, thereby adjusting the grinding position. As the mounting plate moves, it causes the guide blocks and limit sliders to slide within the limit guide grooves, providing limiting guidance, enhancing connection strength, and ensuring stability.

[0006] Preferably, the grinding assembly includes a motor housing, a grinding motor, a mounting plate, a limiting guide ring, and a grinding disc. The motor housing is mounted on the top of the mounting plate, the grinding motor is mounted inside the motor housing, and the mounting plate is mounted on the top output end of the grinding motor. A support slot is provided on the top of the motor housing, and a limiting guide ring is mounted on the bottom of the mounting plate. The limiting guide ring is rotatably mounted in the support slot, and the grinding disc is mounted on the top of the mounting plate. During grinding, the grinding motor is started to drive the mounting plate to rotate, and the mounting plate drives the grinding disc to rotate, grinding the intercooler heat pipes to be ground. When the mounting plate rotates, it drives the limiting guide ring to rotate in the support slot, ensuring stability during grinding.

[0007] Preferably, the moving assembly includes two sets of fixed plates, two support slide rods, two moving blocks, two linear motors, and a moving frame. Fixed plates are installed on the front and rear ends and left and right sides of the top of the base plate. Support slide rods are installed between the two fixed plates. The moving blocks are slidably installed on the outer wall of the support slide rods. Moving slots are opened on the side walls of the front and rear ends of the base plate. The linear motors are installed in the moving slots. The bottom of the moving blocks is connected to the output end of the linear motors. The moving frame is installed on the top of the moving blocks. The linear motors drive the moving blocks to slide on the support slide rods, thereby driving the moving frame to move on the top of the base plate, which facilitates the picking and placing of the intercooler heat pipes to be polished, making it convenient to use.

[0008] Preferably, the clamping assembly includes a lead screw, a second servo motor, a support guide rod, a sliding seat, an electric telescopic rod, a clamping plate, a limiting slide rod, two second electric telescopic rods, two clamping plates, and two sets of second limiting slide rods. A lead screw is installed on the upper left side of the moving frame, with its input end connected to the output end of the second servo motor. A support guide rod is installed on the upper right side of the moving frame. The left side of the sliding seat is screwed onto the lead screw, and the right side of the sliding seat is slidably mounted on the support guide rod. An electric telescopic rod is installed in the middle of the sliding seat, and a clamping plate is installed at the bottom of the electric telescopic rod. Limiting slide rods are fixedly installed at the front and rear ends of the top of the clamping plate, and these limiting slide rods are slidably mounted on the front and rear of the sliding seat. At both ends, a second electric telescopic rod is installed at the bottom left and right ends of the clamping plate. A clamping plate is installed at the telescopic end of the second electric telescopic rod. A second limiting slide rod is installed at the front and rear ends of the second electric telescopic rod. The second limiting slide rod is slidably installed on the clamping plate. The intercooler heat pipe to be ground is located between the two clamping plates. The second electric telescopic rod is started to push the clamping plate to move and lock the intercooler heat pipe to be ground. When the clamping plate moves, it drives the second limiting slide rod to slide on the clamping plate to ensure stability. At the same time, the second servo motor is started to drive the lead screw to rotate, which can push the sliding seat to move back and forth and adjust the position of the intercooler heat pipe to be ground.

[0009] Preferably, it also includes a base box, an inclined block, and a scraper. The base box is fixedly connected to the bottom of the base plate. The top of the base plate has multiple slag discharge troughs that communicate with the interior of the base box. An inclined block is installed at the bottom of the interior of the base box. A scraper is connected to the bottom of the guide block. The bottom of the scraper is slidably connected to the top of the inclined block. Multiple slag discharge ports are opened at the front end of the base box. The grinding waste enters the interior of the base box through the slag discharge troughs. When the guide block moves, it drives the scraper to move inside the base box, pushing the waste and discharging it through the slag discharge ports for convenient use.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: the intercooler heat pipe to be polished is fixed by the clamping component, and the intercooler heat pipe to be polished is polished by the polishing component. The position adjustment component and the moving component can realize the comprehensive polishing of the intercooler heat pipe to be polished, so that the polishing flux falls downward under the action of gravity. The structure is stable, the polishing quality is improved, and the work efficiency is improved. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the isometric structure of this utility model;

[0013] Figure 3 This is a three-dimensional structural schematic diagram of the present invention;

[0014] Figure 4This is a front cross-sectional structural diagram of the present invention;

[0015] Figure 5 This is a schematic diagram of the left-side cross-sectional structure of this utility model;

[0016] The following components are marked in the attached diagram: 1. Base plate; 2. Threaded rod; 3. Servo motor; 4. Adjusting slider; 5. Mounting plate; 6. Guide block; 7. Limiting slider; 8. Base box; 9. Inclined block; 10. Scraper; 11. Fixing plate; 12. Supporting slide rod; 13. Moving block; 14. Linear motor; 15. Moving frame; 16. Lead screw; 17. Second servo motor; 18. Supporting guide rod; 19. Sliding seat; 20. Electric telescopic rod; 21. Clamping plate; 22. Limiting slide rod; 23. Second electric telescopic rod; 24. Clamping plate; 25. Second limiting slide rod; 26. Motor box; 27. Grinding motor; 28. Mounting plate; 29. ​​Limiting guide ring; 30. Grinding disc. Detailed Implementation

[0017] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0018] like Figures 1 to 5As shown, a position adjustment groove is provided at the top center of the base plate 1. A threaded rod 2 is rotatably installed in the position adjustment groove. The input end of the threaded rod 2 is connected to the output end of the servo motor 3. An adjustment slider 4 is slidably installed in the position adjustment groove and screwed onto the outer wall of the threaded rod 2. A mounting plate 5 is connected to the top of the adjustment slider 4. Limiting guide grooves are symmetrically provided on the top of the base plate 1 about the front and back of the position adjustment groove. Guide blocks 6 are symmetrically installed on the bottom of the mounting plate 5. Limiting sliders 7 are installed on the guide blocks 6. The guide blocks 6 and the limiting sliders 7 are slidably installed in the limiting guide grooves. The motor housing 26 is installed on the top of the mounting plate 5. Grinding motor 27 is installed inside motor housing 26. A mounting plate 28 is installed at the top output end of grinding motor 27. A support groove is provided on the top of motor housing 26. A limit guide ring 29 is installed at the bottom of mounting plate 28. The limit guide ring 29 is rotatably installed in the support groove. A grinding disc 30 is installed on the top of mounting plate 28. Fixed plates 11 are installed on the front and rear ends and left and right sides of the top of base plate 1. A support slide rod 12 is installed between the two fixed plates 11. A moving block 13 is slidably installed on the outer wall of the support slide rod 12. Moving grooves are provided on the front and rear end side walls of base plate 1. A linear motor 14 is installed in the moving groove. The bottom of the moving block 13 is connected to... The output end of the linear motor 14 is connected to the top of the moving block 13, and a moving frame 15 is installed on the top. A lead screw 16 is installed on the upper left side of the moving frame 15. The input end of the lead screw 16 is connected to the output end of the second servo motor 17. A support guide rod 18 is installed on the upper right side of the moving frame 15. The left side of the sliding seat 19 is screwed onto the lead screw 16, and the right side of the sliding seat 19 is slidably installed on the support guide rod 18. An electric telescopic rod 20 is installed in the middle of the sliding seat 19. A clamping plate 21 is installed at the bottom of the electric telescopic rod 20. Limiting slide rods 22 are fixedly installed at the front and rear ends of the top of the clamping plate 21. The limiting slide rods 22 are slidably installed on the sliding seat 19. The front and rear ends of the moving base 19 and the left and right ends of the bottom of the clamping plate 21 are equipped with a second electric telescopic rod 23. The telescopic end of the second electric telescopic rod 23 is equipped with a clamping plate 24. The front and rear ends of the second electric telescopic rod 23 are equipped with a second limiting slide rod 25. The second limiting slide rod 25 is slidably installed on the clamping plate 21. The base box 8 is fixedly connected to the bottom of the base plate 1. The top of the base plate 1 is provided with multiple slag discharge troughs that communicate with the inside of the base box 8. The bottom of the base box 8 is equipped with an inclined block 9. The bottom of the guide block 6 is connected to a scraper 10. The bottom of the scraper 10 is slidably connected to the top of the inclined block 9. The front end of the base box 8 is provided with multiple slag discharge ports.

[0019] The servo motor 3 is started, driving the threaded rod 2 to rotate. This causes the adjusting slider 4 to move the mounting plate 5 on top of the base plate 1, thereby adjusting the grinding position. When the mounting plate 5 moves, it drives the guide block 6 and the limiting slider 7 to slide within the limiting guide groove, providing limiting guidance, enhancing connection strength, and ensuring stability. During grinding, the grinding motor 27 is started, driving the mounting plate 28 to rotate. The mounting plate 28 drives the grinding disc 30 to rotate, grinding the intercooler heat pipes to be ground. When the mounting plate 28 rotates, it drives the limiting guide ring 29 to rotate within the support rotating groove, ensuring stability during grinding. The linear motor 14 drives the moving block 13 to slide on the support slide rod 12, thereby moving the moving frame 15 on top of the base plate 1 for easy movement. The intercooler heat pipe to be ground is placed and removed for easy use. The intercooler heat pipe to be ground is located between two clamping plates 24. The second electric telescopic rod 23 is activated to push the clamping plates 24 to move and lock the intercooler heat pipe to be ground. When the clamping plates 24 move, they drive the second limit slide rod 25 to slide on the clamping plate 21 to ensure stability. At the same time, the second servo motor 17 is activated to drive the lead screw 16 to rotate, which can push the sliding seat 19 to move back and forth to adjust the position of the intercooler heat pipe to be ground. The grinding waste enters the base box 8 through the slag chute. When the guide block 6 moves, it drives the scraper 10 to move inside the base box 8 to push the waste and discharge it through the slag discharge port for easy use.

[0020] like Figures 1 to 5 As shown, this utility model discloses a grinding device for vehicle water-cooled intercooler radiator tubes. During operation, the intercooler radiator tube to be ground is positioned between two clamping plates 24. Activating the second electric telescopic rod 23 moves the clamping plates 24, locking and positioning the intercooler radiator tube. Activating the electric telescopic rod 20 moves the clamping plate 21 downwards, bringing the intercooler radiator tube into contact with the grinding disc 30. Activating the grinding motor 27 rotates the mounting plate 28, which in turn rotates the grinding disc 30, bringing the tube into contact with the grinding disc 30. The intercooler heat pipes are ground. The second servo motor 17 is started to drive the lead screw 16 to rotate, which can push the sliding seat 19 to move back and forth to adjust the position of the intercooler heat pipes to be ground. The servo motor 3 is started to drive the threaded rod 2 to rotate, so that the adjusting slider 4 drives the mounting plate 5 to move on the top of the base plate 1, thereby adjusting the grinding position. The grinding waste enters the base box 8 through the slag trough. When the guide block 6 moves, it drives the scraper 10 to move in the base box 8, pushing the waste waste and discharging it through the slag discharge port for easy use.

[0021] The servo motor 3, linear motor 14, second servo motor 17, and grinding motor 27 of the vehicle water-cooled intercooler heat pipe grinding equipment of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0022] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A water-cooled intercooler radiator pipe polishing device for vehicles, characterized by, It include base plate (1), position adjusting assembly, polishing assembly, moving assembly and clamping assembly, the top of base plate (1) is equipped with position adjusting assembly, polishing assembly is installed on position adjusting assembly, the top of base plate (1) is equipped with moving assembly at two ends, clamping assembly is installed on moving assembly.

2. The water-cooled intercooler radiator tube polishing apparatus for vehicles according to claim 1, wherein Position adjusting assembly includes threaded rod (2), servo motor (3), adjusting slider (4), mounting plate (5), two guide blocks (6) and two limit sliders (7), the top of base plate (1) is equipped with position adjusting sliding slot in the middle, threaded rod (2) is rotatably installed in position adjusting sliding slot, the input end of threaded rod (2) is connected with the output end of servo motor (3), adjusting slider (4) is slidably installed in position adjusting sliding slot, and is screwed on the outer wall of threaded rod (2), the top of adjusting slider (4) is connected with mounting plate (5), the top of base plate (1) is equipped with limit guide slot about position adjusting sliding slot in front and back, the bottom of mounting plate (5) is symmetrically equipped with guide block (6), limit slider (7) is installed on guide block (6), guide block (6) and limit slider (7) are slidably installed in limit guide slot.

3. The water-cooled intercooler radiator tube milling apparatus for vehicle as claimed in claim 2 wherein, Polishing assembly includes motor box (26), polishing motor (27), mounting disc (28), limit guide ring (29) and polishing disc (30), motor box (26) is installed at the top of mounting plate (5), polishing motor (27) is installed inside motor box (26), mounting disc (28) is installed at the top output end of polishing motor (27), support rotating groove is formed in the top of motor box (26), limit guide ring (29) is installed at the bottom of mounting disc (28), limit guide ring (29) is rotatably installed in support rotating groove, polishing disc (30) is installed at the top of mounting disc (28).

4. The water-cooled intercooler radiator tube milling apparatus for vehicle as claimed in claim 1 wherein, Moving assembly includes two groups of fixed plate (11), two support sliding rods (12), two moving blocks (13), two linear motors (14) and moving frame (15), the top of base plate (1) is equipped with fixed plate (11) at two ends, support sliding rod (12) is installed between two fixed plates (11), moving block (13) is slidably installed on the outer wall of support sliding rod (12), moving slot is formed in the side wall of base plate (1) at two ends, linear motor (14) is installed in moving slot, the bottom of moving block (13) is connected with the output end of linear motor (14), moving frame (15) is installed at the top of moving block (13).

5. The water-cooled intercooler radiator tube milling apparatus for vehicle as claimed in claim 4 wherein, The clamping assembly comprises a lead screw (16), a second servo motor (17), a support guide rod (18), a sliding seat (19), an electric telescopic rod (20), a clamping plate (21), a limiting sliding rod (22), two second electric telescopic rods (23), two clamping plates (24) and two sets of second limiting sliding rods (25), the upper left side of the moving frame (15) is provided with the lead screw (16), the input end of the lead screw (16) is connected with the output end of the second servo motor (17), the upper right side of the moving frame (15) is provided with the support guide rod (18), the left side of the sliding seat (19) is screwed on the lead screw (16), the right side of the sliding seat (19) is slidably installed on the support guide rod (18), the middle part of the sliding seat (19) is provided with the electric telescopic rod (20), the bottom of the electric telescopic rod (20) is provided with the clamping plate (21), the top of the clamping plate (21) is fixedly provided with the limiting sliding rod (22) at the front and rear ends, the limiting sliding rod (22) is limitingly and slidably installed at the front and rear ends of the sliding seat (19), the bottom of the clamping plate (21) is provided with the second electric telescopic rod (23) at the left and right ends, the telescopic end of the second electric telescopic rod (23) is provided with the clamping plate (24), the second electric telescopic rod (23) is provided with the second limiting sliding rod (25) at the front and rear ends, and the second limiting sliding rod (25) is slidably installed on the clamping plate (21).

6. A water-cooled intercooler radiator tube milling apparatus for vehicles as claimed in claim 2 wherein, The base box (8), the inclined block (9) and the scraper (10) are further included, the base box (8) is fixedly connected to the bottom of the bottom plate (1), a plurality of slag falling grooves in communication with the inside of the base box (8) are formed in the top of the bottom plate (1), the inclined block (9) is installed at the bottom end in the inside of the base box (8), the scraper (10) is connected to the bottom of the guide block (6), the bottom of the scraper (10) is slidably connected with the top of the inclined block (9), and a plurality of slag discharge ports are formed in the front end of the base box (8).

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