Double-station switching type industrial robot

Abstract

The utility model provides a double-station switching type industrial robot which comprises a base assembly and a mechanical arm assembly, the upper side surface of the base assembly is rotationally provided with the mechanical arm assembly used for operation, the base assembly comprises a bottom plate used for installing a first rotating seat, and the upper side surface of the first rotating seat is provided with a second rotating seat. The left side surface and the right side surface of the second rotating seat are each provided with a mechanical arm assembly, and each mechanical arm assembly comprises a first shaft arm, a second shaft arm and a third shaft arm. Compared with the prior art, the machining time of a single workpiece is greatly shortened, the overall production efficiency is improved, when one mechanical arm assembly works, the other mechanical arm assembly can work at the next working position or conduct preparation work, the waiting and idle running time of the mechanical arms is shortened, and the production process is more compact and efficient.

Description

Technical Field

[0001] This utility model belongs to the field of robot equipment, and specifically relates to a dual-station switching industrial robot. Background Technology

[0002] Industrial robots in automobile manufacturing are highly automated, programmable mechanical devices capable of mimicking certain human movements and functions to complete various complex tasks on the automobile production line. However, industrial robots also have certain limitations in the automotive manufacturing field. For example, when switching between different work processes, additional time is often required to adjust posture, change tools, or wait for materials to be moved, which significantly reduces production efficiency. The root cause is that in a single-station mode, robots cannot prepare for the next task in parallel. Typically, companies address this by increasing the number of robots or adopting faster single-station robots. However, the former significantly increases equipment procurement and maintenance costs, while the latter is not only expensive but also offers limited performance improvements, failing to fundamentally solve the time loss problem associated with switching between multiple tasks. Furthermore, in terms of space utilization, too many robots can lead to crowded workshop layouts, further affecting the smoothness of the production process. Therefore, a new structure is needed to address these technical problems. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a dual-station switching industrial robot to solve the problems mentioned in the background technology.

[0004] This utility model is achieved through the following technical solution: a dual-station switching industrial robot, comprising: a base assembly and a robotic arm assembly, wherein a robotic arm assembly for operation is rotatably mounted on the upper surface of the base assembly, the base assembly includes a base plate for mounting a rotating seat one, a rotating seat two is mounted on the upper surface of the rotating seat one, and a robotic arm assembly is respectively mounted on the left and right surfaces of the rotating seat two, the robotic arm assembly includes a first shaft arm, a second shaft arm, and a third shaft arm, the first shaft arm, the second shaft arm, and the third shaft arm are hinged to each other, and a working head is mounted on one end of the third shaft arm.

[0005] In a preferred embodiment, a threaded hole is provided at each of the four corners of the surface of the base plate. A rotating seat is installed at the center of the upper surface of the base plate. A stepper motor is installed inside the rotating seat. The output shaft of the stepper motor passes through the upper surface of the rotating seat and is connected to the lower surface of the rotating seat.

[0006] In a preferred embodiment, two stepper motors are symmetrically installed inside the rotating base two. The output shafts of the stepper motors two pass through the left and right surfaces of the rotating base two. The shaft arm one includes a shaft seat one and a shaft arm body one.

[0007] In a preferred embodiment, a shaft seat is rotatably mounted on the left and right surfaces of the rotating seat two via a stepper motor two. The shaft seat one is connected to the shaft arm body one. The shaft arm two includes the shaft seat two and the shaft arm body two.

[0008] In a preferred embodiment, a second shaft seat is installed at the end of the shaft arm body 1 away from the first shaft seat, the second shaft seat is connected to the second shaft arm body 2, and a third shaft arm is rotatably installed at the end of the second shaft arm body 2 away from the second shaft seat.

[0009] In a preferred embodiment, a working head is installed at the end of the third shaft arm away from the second shaft arm body. The two sets of robotic arm assemblies have the same structure and are arranged symmetrically to each other.

[0010] In a preferred embodiment, the connection points of the first shaft arm, the second shaft arm, and the third shaft arm are all connected by a motor rotation.

[0011] After adopting the above technical solution, the beneficial effects of this utility model are as follows: 1. By setting up a robotic arm assembly, a robotic arm assembly for operation is rotatably installed on the upper surface of the base assembly. The base assembly includes a base plate for installing a rotating seat one, a rotating seat two is installed on the upper surface of the rotating seat one, and a robotic arm assembly is installed on the left and right surfaces of the rotating seat two respectively. When in use, the two robotic arms can perform different operations simultaneously, which greatly shortens the processing time of a single workpiece and improves the overall production efficiency. When one robotic arm assembly is working, the other robotic arm assembly can move to the next working position or perform preparation work, reducing the waiting and idle time of the robotic arms and making the production process more compact and efficient.

[0012] 2. By setting up a base assembly, the robotic arm assembly includes three shaft arms: shaft arm one, shaft arm two, and shaft arm three. Shaft arms one, shaft arm two, and shaft arm three are hinged to each other. One end of shaft arm three is equipped with a working head. During use, the design of rotating base one and rotating base two allows the robotic arm to quickly rotate and switch work positions, reducing the time the robotic arm spends moving between different work positions and further improving production efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1This is a schematic diagram of the overall structure of a dual-station switching industrial robot according to the present invention.

[0015] Figure 2 This is a schematic diagram of the side structure of a dual-station switching industrial robot according to the present invention.

[0016] Figure 3 This is a schematic diagram of the robotic arm assembly of a dual-station switching industrial robot according to the present invention.

[0017] In the diagram, 100 is the base plate, 110 is the first rotating seat, and 120 is the second rotating seat.

[0018] 200 - Robotic arm assembly, 210 - Shaft seat one, 220 - Shaft arm body one, 230 - Shaft seat two, 240 - Shaft arm body two, 250 - Shaft arm three, 260 - Working head. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1 to 3 This utility model provides a technical solution: a dual-station switching industrial robot, including: a base assembly and a robotic arm assembly 200. The robotic arm assembly 200 for operation is rotatably mounted on the upper surface of the base assembly. The base assembly includes a base plate 100 for mounting a rotating seat 110. A rotating seat 200 is mounted on the upper surface of the rotating seat 110. A robotic arm assembly 200 is mounted on the left and right surfaces of the rotating seat 200. The robotic arm assembly 200 includes a first shaft arm, a second shaft arm, and a third shaft arm 250. The first shaft arm, the second shaft arm, and the third shaft arm 250 are hinged to each other. A working head 260 is mounted on one end of the third shaft arm 250.

[0021] Please see Figures 1 to 3 As the first embodiment of this utility model: a threaded hole is provided at each of the four corners of the surface of the base plate 100. A rotating seat 110 is installed at the center of the upper surface of the base plate 100. A stepper motor is installed inside the rotating seat 110. The output shaft of the stepper motor 1 passes through the upper surface of the rotating seat 110 and is connected to the lower surface of the rotating seat 120.

[0022] Two stepper motors are symmetrically installed inside the rotating base 2 120. The output shaft of the stepper motor 2 passes through the left and right surfaces of the rotating base 2 120. The shaft arm 1 includes a shaft seat 1 210 and a shaft arm body 1 220.

[0023] When in use, the user first fixes the device using the base plate 100. After fixing, the user can connect the device to the PLC control program, so that the device can rotate and be controlled according to the user's preset process for use (the control program is existing technology, and its specific connection process and working principle are not described here). At this time, the rotating seat 110 and rotating seat 220 on the upper surface of the base plate 100 will rotate according to the program, thereby driving the two sets of robotic arm assemblies 200 connected to the rotating seat 220 to rotate, thereby achieving the purpose of free-moving working head in conjunction with the robotic arm assembly 200 itself. Because the design of the rotating seat 110 and rotating seat 220 allows the robotic arm to quickly rotate and switch work positions, the time for the robotic arm to move between different work positions is reduced, further improving production efficiency.

[0024] Please see Figures 1 to 3 As a second embodiment of the present utility model: a shaft seat 210 is rotatably mounted on the left and right surfaces of the rotating seat 2 120 via a stepper motor 2. The shaft seat 210 is connected to the shaft arm body 220. The shaft arm 2 includes a shaft seat 230 and a shaft arm body 240.

[0025] A shaft arm body 220 is mounted on a shaft seat 230 at one end away from the shaft seat 210. The shaft seat 230 is connected to the shaft arm body 240. A shaft arm 3 250 is rotatably mounted on the other end of the shaft arm body 240 away from the shaft seat 230.

[0026] The working head 260 is installed at the end of the third arm 250 away from the second arm body 240. The two sets of robotic arm components 200 have the same structure and are arranged symmetrically to each other.

[0027] The connections of shaft arm one, shaft arm two, and shaft arm three 250 are all connected by motor rotation;

[0028] When the robotic arm assembly 200 is rotated and moved according to the operation steps of the first embodiment, the user can control the motors connected between the first, second, and third axle arms 250 according to the actual control program, so that the first, second, and third axle arms 250 can move (the connection method and structure of the motors with the first, second, and third axle arms 250 are existing technologies and will not be described in detail here). Since the two robotic arms can perform different operations simultaneously, the processing time of a single workpiece is greatly shortened, and the overall production efficiency is improved. When one robotic arm assembly 200 is working, the other robotic arm assembly 200 can move to the next working position or perform preparation work, reducing the waiting and idle time of the robotic arms, making the production process more compact and efficient.

[0029] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dual station changeover industrial robot comprising: The base assembly and the mechanical arm assembly (200) are characterized in that the upper side surface of the base assembly is rotatably installed with the mechanical arm assembly (200) for work, the base assembly comprises a bottom plate (100) for installing a rotary seat I (110), the upper side surface of the rotary seat I (110) is installed with a rotary seat II (120), the left side surface and the right side surface of the rotary seat II (120) are respectively installed with a mechanical arm assembly (200), the mechanical arm assembly (200) comprises shaft arms I, II and III (250), the shaft arms I, II and III (250) are hingedly connected with each other, and one end of the shaft arm III (250) is installed with a work head (260).

2. A dual station switching industrial robot as claimed in claim 1, characterized in that The bottom plate (100) is provided with a threaded hole at each of the four corners of the surface, the upper side surface of the bottom plate (100) is installed with a rotary seat I (110) at the center position, the rotary seat I (110) is internally provided with a stepping motor I, and the output shaft of the stepping motor I is connected with the lower side surface of a rotary seat II (120) penetrating through the upper side surface of the rotary seat I (110).

3. A dual station switching industrial robot as claimed in claim 2, characterized in that: The rotary seat II (120) is symmetrically installed with two stepping motors II inside, the output shafts of the stepping motors II penetrate through the left side surface and the right side surface of the rotary seat II (120), the shaft arm I comprises a shaft seat I (210) and a shaft arm body I (220).

4. A dual station changeover industrial robot as claimed in claim 3, characterized in that: The left side surface and the right side surface of the rotary seat II (120) are respectively rotatably installed with a shaft seat I (210) through a stepping motor II, the shaft seat I (210) is connected with a shaft arm body I (220), and the shaft arm II comprises a shaft seat II (230) and a shaft arm body II (240).

5. A dual station switching industrial robot as claimed in claim 4, characterized in that: The shaft seat II (230) is installed at one end of the shaft arm body I (220) away from the shaft seat I (210), the shaft seat II (230) is connected with the shaft arm body II (240), and the shaft arm body II (240) is rotatably installed with a shaft arm III (250) at one end away from the shaft seat II (230).

6. A dual station switching industrial robot as claimed in claim 1, characterized in that The shaft arm III (250) is installed with a work head (260) at one end away from the shaft arm body II (240), two groups of the mechanical arm assemblies (200) are structurally identical, and the two groups of the mechanical arm assemblies (200) are symmetrically arranged with each other.

7. A dual station switching industrial robot as claimed in claim 6, characterized in that: The connecting portions of the shaft arms I, II and III (250) are all rotatably connected through motors.

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