Pearl wool leftover material recycling device

Abstract

The utility model discloses a pearl wool leftover material recycling device, and relates to the technical field of recycling devices. The pearl wool leftover material recycling device comprises a cutting table and a leftover material pushing and collecting mechanism, the leftover material pushing and collecting mechanism comprises a lifting table, a mounting plate, a motor, a scraping plate, a threaded rod, a fixing plate, a lifting support, a limiting support and an electric push rod, the lifting table is slidably connected to the top of the cutting table, and the mounting plate is fixedly connected to the top of the cutting table; the motor is fixedly connected to the surface of the mounting plate, the scraping plate is slidably connected to the top of the cutting table, the threaded rod is rotatably connected to the surface of the mounting plate, and the threaded rod is fixedly connected with the output end of the motor. Under the synergistic effect of the lifting table and the scraper mechanism, the leftover materials are rapidly separated and collected, and closed-loop treatment from waste cutting to raw material regeneration is achieved.

Description

Technical Field

[0001] This utility model relates to the field of recycling device technology, and in particular to a device for recycling and reusing pearl cotton scraps. Background Technology

[0002] Pearl cotton cutting equipment is a mechanical device specifically used for cutting pearl cotton and related materials. It is widely used in industries such as handbags, footwear, and automotive supplies. The straight cutting machine uses high-precision guide rails and multiple blade belt leveling devices to ensure cutting quality, while the slitting machine controls the tension through a magnetic powder clutch system to achieve roll material slitting. After pearl cotton is cut, scraps will be left on the cutting table.

[0003] Traditional methods of manually picking up pearl cotton scraps have significant drawbacks. This method is labor-intensive and inefficient, directly impacting overall production efficiency. Furthermore, manual operation poses safety hazards and can easily lead to workplace accidents. If the scraps are not removed in time, they will directly affect the quality of subsequent pearl cotton board lamination processes, resulting in defects at the lamination interface. This method cannot meet the efficiency and safety requirements of modern production. Therefore, a device for recycling and reusing pearl cotton scraps is needed. Utility Model Content

[0004] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art, and to provide a device for recycling and reusing pearl cotton scraps. This device can solve the problems of high labor intensity and low efficiency in the traditional pearl cotton scrap processing method, which affects the quality of subsequent pearl cotton board composite processes, causes defects in the composite interface, and reduces overall production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for recycling and reusing pearl cotton scraps, comprising a cutting table and a scrap pushing and collecting mechanism. The scrap pushing and collecting mechanism includes a lifting platform, a mounting plate, a motor, a scraper, a threaded rod, a fixed plate, a lifting bracket, a limiting bracket, and an electric push rod. The lifting platform is slidably connected to the top of the cutting table, the mounting plate is fixedly connected to the top of the cutting table, the motor is fixedly connected to the surface of the mounting plate, the scraper is slidably connected to the top of the cutting table, the threaded rod is rotatably connected to the surface of the mounting plate, the threaded rod is fixedly connected to the output end of the motor, the scraper is threadedly sleeved on the outer surface of the threaded rod, there are two fixed plates, both fixedly connected to the top of the cutting table, the mounting plate is fixedly connected to the fixed plate, the scraper is slidably connected to the fixed plate, the lifting bracket is fixedly connected to the top of the lifting platform, the limiting bracket is fixedly connected to the top of the cutting table, the lifting bracket is fixedly connected to the limiting bracket, and the electric push rod is fixedly connected to the top of the cutting table, with the output end of the electric push rod fixedly connected to the lifting bracket.

[0006] Preferably, the top of the cutting table is provided with a receiving groove for placing pearl cotton, and a sliding rod for limiting the sliding of the scraper is fixedly connected to the surface of the mounting plate.

[0007] Preferably, a collection box is fixedly connected to the surface of the cutting table, a crushing box is fixedly connected to the bottom of the cutting table, the collection box is connected to the interior of the crushing box, and a collection box is fixedly connected to the bottom of the crushing box.

[0008] Preferably, the crushing box has two guide plates fixedly connected inside, a second motor fixedly connected to the surface of the crushing box, and a rotating rod fixedly connected to the output end of the second motor.

[0009] Preferably, a plurality of crushing blades are fixedly connected to the surface of the rotating rod, a storage box is slidably connected inside the collection box, and a handle is fixedly connected to the surface of the storage box.

[0010] Preferably, a top plate is fixedly connected to the top of the cutting table, and multiple hydraulic cylinders are fixedly connected to the top of the top plate.

[0011] Preferably, a cutting blade is provided on the top of the cutting table, and the cutting blade is fixedly connected to the output end of the hydraulic cylinder.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This pearl cotton scrap recycling and reuse device replaces manual operation with a scrap pushing and collection mechanism, improving scrap processing efficiency and eliminating safety hazards. Through the coordinated action of the lifting platform and scraper mechanism, it ensures rapid separation and collection of scrap. Equipped with a crushing system, it can uniformly crush waste materials. Combined with subsequent recycling processes, the recycled materials can be directly reused as raw materials, reducing production costs and resource waste. The overall device has a compact structure and smooth connection between various functional modules, realizing closed-loop processing from cutting waste to recycled raw materials. It solves the problem of waste accumulation affecting the composite process in traditional production methods, and has good economic benefits and environmental value. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0015] Figure 1 This is a schematic diagram of the main body of this utility model;

[0016] Figure 2 This is a schematic diagram of the crushing box of this utility model;

[0017] Figure 3 This is a schematic diagram of the lifting platform of this utility model;

[0018] Figure 4 For the present utility model Figure 3 Schematic diagram at point A in the middle.

[0019] Reference numerals: 1. Cutting table; 2. Top plate; 3. Hydraulic cylinder; 4. Cutting blade; 5. Collection box; 6. Crushing box; 7. Collection container; 8. Lifting platform; 9. Receiving slot; 10. Mounting plate; 11. Motor; 12. Scraper; 13. Threaded rod; 14. Slide rod; 15. Fixing plate; 16. Lifting bracket; 17. Limiting bracket; 18. Electric push rod; 19. Second motor; 20. Rotating rod; 21. Crushing blade; 22. Storage box; 23. Handle; 24. Guide plate. Detailed Implementation

[0020] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0021] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0023] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0024] Please see Figure 1-4This utility model provides a technical solution: a device for recycling and reusing pearl cotton scraps, including a cutting table 1 and a scrap pushing and collecting mechanism. The scrap pushing and collecting mechanism includes a lifting platform 8, a mounting plate 10, a motor 11, a scraper 12, a threaded rod 13, a fixing plate 15, a lifting bracket 16, a limiting bracket 17, and an electric push rod 18. The lifting platform 8 is slidably connected to the top of the cutting table 1, the mounting plate 10 is fixedly connected to the top of the cutting table 1, the motor 11 is fixedly connected to the surface of the mounting plate 10, the scraper 12 is slidably connected to the top of the cutting table 1, and the threaded rod 13 is rotatably connected to the mounting plate 18. On the surface of the cutting table 1, the threaded rod 13 is fixedly connected to the output end of the motor 11, the scraper 12 is threadedly sleeved on the outer surface of the threaded rod 13, there are two fixing plates 15, both of which are fixedly connected to the top of the cutting table 1, the mounting plate 10 is fixedly connected to the fixing plate 15, the scraper 12 is slidably connected to the fixing plate 15, the lifting bracket 16 is fixedly connected to the top of the lifting table 8, the limiting bracket 17 is fixedly connected to the top of the cutting table 1, the lifting bracket 16 is fixedly connected to the limiting bracket 17, the electric push rod 18 is fixedly connected to the top of the cutting table 1, and the output end of the electric push rod 18 is fixedly connected to the lifting bracket 16.

[0025] Furthermore, the top of the cutting table 1 is provided with a receiving groove 9 for placing pearl cotton. The surface of the mounting plate 10 is fixedly connected with a sliding rod 14 for limiting the sliding of the scraper 12. The surface of the cutting table 1 is fixedly connected with a collection box 7. The bottom of the cutting table 1 is fixedly connected with a crushing box 6. The collection box 7 is connected to the interior of the crushing box 6. The bottom of the crushing box 6 is fixedly connected with a collection box 5. The interior of the crushing box 6 is fixedly connected with two guide plates 24. The surface of the crushing box 6 is fixedly connected with a second motor 19. The output end of the second motor 19 is fixedly connected with a rotating rod 20. The surface of the rotating rod 20 is fixedly connected with multiple crushing blades 21. The interior of the collection box 5 is slidably connected with a storage box 22. The surface of the storage box 22 is fixedly connected with a handle 23. The top of the cutting table 1 is fixedly connected with a top plate 2. The top of the top plate 2 is fixedly connected with multiple hydraulic cylinders 3. The top of the cutting table 1 is provided with a cutting blade 4. The cutting blade 4 is fixedly connected to the output end of the hydraulic cylinder 3.

[0026] Furthermore, the pearl cotton is placed on top of the lifting platform 8 and fixed by the receiving groove 9. The hydraulic cylinder 3 is activated to push the cutting blade 4 down and cut it. After cutting, the electric push rod 18 is activated to drive the lifting bracket 16 to move upward, which in turn drives the lifting platform 8 to move upward until the top surface of the lifting platform 8 is horizontal with the cutting table 1. The scrap material is located outside the receiving groove 9 at this time. The motor 11 is activated to drive the threaded rod 13 to rotate, which makes the scraper 12 slide on the top of the cutting table 1, scraping the scrap material into the collection box 7 and dropping it into the crushing box 6. The guide plate 24 makes it fall in the center above the crushing blade 21. The second motor 19 drives the rotating rod 20 to rotate, so that the crushing blade 21 cuts the scrap material. Then, the material is collected and stored in the storage box 22. The crushed material can be heated and melted and then extruded into recycled granules. These granules can be directly put into the pearl cotton production line as raw materials for reuse, realizing resource recycling and the recycling and reuse of pearl cotton scraps.

[0027] Furthermore, by replacing manual operation with a scrap material pushing and collection mechanism, the efficiency of scrap material processing is improved and safety hazards are eliminated. The coordinated action of the lifting platform and scraper mechanism ensures rapid separation and collection of scrap materials. Equipped with a crushing system, the waste material can be uniformly crushed. Combined with subsequent recycling processes, the recycled material can be directly reused as raw material, which reduces production costs and resource waste. The overall device has a compact structure and smooth connection between various functional modules, realizing a closed-loop processing from cutting waste material to recycled raw material. It solves the problem of waste accumulation affecting the composite process in traditional production methods, and has good economic benefits and environmental value.

[0028] Structural Description: Cutting Table 1: As the core support platform of the device, it is welded from thickened steel plates, providing a stable working surface for cutting pearl cotton and processing scraps, ensuring precise connection of each process, and the surface is treated with special anti-slip treatment;

[0029] Top plate 2: The top support frame of the integrated hydraulic system has been structurally optimized to provide a high-strength installation reference for the cutting power unit. The overall frame adopts a box beam structure to enhance rigidity.

[0030] Hydraulic cylinder 3: Drives the cutting blade to reciprocate through high-pressure fluid, realizing the controllable slitting operation of pearl cotton material, with smooth operation and no impact;

[0031] Cutting blade 4: A cutting component made of high-strength alloy material, which completes precision forming and cutting under hydraulic action;

[0032] Collection box 5: A terminal storage container with a sealed structure, used to temporarily store crushed recycled granular materials to prevent dust from spilling out;

[0033] Crushing box 6: It adopts a sound insulation and noise reduction design, connects the collection and crushing links and controls the material falling path to improve work efficiency;

[0034] Collection Box 7: A temporary collection unit with an inclined bottom plate, which guides scrap materials into the pre-processing area of ​​the crushing system to ensure smooth material conveying;

[0035] Lifting platform 8: An adjustable height support component, using a servo drive system, achieves separation of cutting waste and finished product through vertical displacement, with precise and reliable positioning;

[0036] Receiving slot 9: Ensures the alignment accuracy when the material is initially placed, and the operation is simple and intuitive;

[0037] Mounting plate 10: A support base made of high-strength rigid material with rust-proof surface treatment. It supports the transmission system, maintains mechanical stability, and extends service life.

[0038] Motor 11: High-torque servo drive unit with integrated overheat protection function, providing adjustable power output for the scrap material pushing mechanism, ensuring stable and reliable operation;

[0039] Scraper 12: A pusher assembly with a wear-resistant coating on its surface, made of special composite material, which achieves efficient collection of residual material through linear motion and has excellent wear resistance.

[0040] Threaded rod 13: Precision ball screw transmission component, adopting a pre-tightened backlash-eliminating structure, converts rotational kinetic energy into precise linear displacement action, with smooth and noiseless movement;

[0041] Slide rod 14: A chrome-plated and hardened guide shaft with self-lubricating bearings at both ends to help the scraper maintain a stable translational trajectory and reduce frictional loss;

[0042] Fixed plate 15: Double column type limiting structure, with adjustable design, constrains the lateral offset error of the scraper through sliding guide rail, and ensures running accuracy;

[0043] Lifting bracket 16: Hinged linkage transmission mechanism, made of wear-resistant materials, converts the power of electric push rod into vertical lifting motion, with flexible and reliable operation;

[0044] Limit bracket 17: Mechanical limit module with buffer device, adopting a dual protection design to ensure that the lifting trajectory is within the safe range and prevent accidental overtravel;

[0045] Electric linear actuator 18: A programmable electric actuator with intelligent memory function, enabling intelligent height adjustment of the working surface after cutting, and simple and convenient operation;

[0046] Second motor 19: High-power variable frequency drive device, equipped with a heat dissipation system, provides adjustable speed rotation power for the crushing system to adapt to different working conditions.

[0047] Rotating rod 20: Forged from high-quality alloy steel to ensure the stability of the crushing tool during high-speed operation;

[0048] Crusher 21: A multi-bladed, interlocking alloy blade assembly, precision ground, achieves material crushing and volume reduction through powerful cutting;

[0049] Storage box 22: A removable container with an anti-static coating, which facilitates the storage, retrieval, transportation and management of recycled materials and is easy to use;

[0050] Handle 23: An ergonomically designed grip component with a non-slip surface, enhancing the ease and safety of equipment operation;

[0051] Guide plate 24: A tapered flow guide structure made of stainless steel, which optimizes the distribution density and falling angle of materials in the crushing chamber and improves crushing efficiency.

[0052] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A device for recycling and reusing pearl cotton scraps, characterized in that, include: Cutting table (1); The scrap material pushing and collecting mechanism includes a lifting platform (8), a mounting plate (10), a motor (11), a scraper (12), a threaded rod (13), a fixed plate (15), a lifting bracket (16), a limit bracket (17), and an electric push rod (18). The lifting platform (8) is slidably connected to the top of the cutting table (1), the mounting plate (10) is fixedly connected to the top of the cutting table (1), the motor (11) is fixedly connected to the surface of the mounting plate (10), the scraper (12) is slidably connected to the top of the cutting table (1), and the threaded rod (13) is rotatably connected to the surface of the mounting plate (10). The threaded rod (13) and the motor (11) are connected to each other. The output end is fixedly connected, the scraper (12) is threaded onto the outer surface of the threaded rod (13), there are two fixed plates (15) and both are fixedly connected to the top of the cutting table (1), the mounting plate (10) is fixedly connected to the fixed plate (15), the scraper (12) is slidably connected to the fixed plate (15), the lifting bracket (16) is fixedly connected to the top of the lifting table (8), the limiting bracket (17) is fixedly connected to the top of the cutting table (1), the lifting bracket (16) is fixedly connected to the limiting bracket (17), the electric push rod (18) is fixedly connected to the top of the cutting table (1), and the output end of the electric push rod (18) is fixedly connected to the lifting bracket (16).

2. The device for recycling and reusing pearl cotton scraps according to claim 1, characterized in that: The top of the cutting table (1) is provided with a receiving groove (9) for placing pearl cotton, and the surface of the mounting plate (10) is fixedly connected with a slide rod (14) for limiting the sliding of the scraper (12).

3. The device for recycling and reusing pearl cotton scraps according to claim 1, characterized in that: A collection box (7) is fixedly connected to the surface of the cutting table (1), and a crushing box (6) is fixedly connected to the bottom of the cutting table (1). The collection box (7) is connected to the interior of the crushing box (6), and a collection box (5) is fixedly connected to the bottom of the crushing box (6).

4. The device for recycling and reusing pearl cotton scraps according to claim 3, characterized in that: The crushing box (6) has two guide plates (24) fixedly connected inside, and a second motor (19) is fixedly connected to the surface of the crushing box (6). A rotating rod (20) is fixedly connected to the output end of the second motor (19).

5. The device for recycling and reusing pearl cotton scraps according to claim 4, characterized in that: Multiple crushing blades (21) are fixedly connected to the surface of the rotating rod (20), and a storage box (22) is slidably connected inside the collection box (5). A handle (23) is fixedly connected to the surface of the storage box (22).

6. The device for recycling and reusing pearl cotton scraps according to claim 1, characterized in that: The top of the cutting table (1) is fixedly connected to a top plate (2), and multiple hydraulic cylinders (3) are fixedly connected to the top of the top plate (2).

7. The device for recycling and reusing pearl cotton scraps according to claim 1, characterized in that: The top of the cutting table (1) is provided with a cutting blade (4), which is fixedly connected to the output end of the hydraulic cylinder (3).

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