Formaldehyde removing and permeating device for environment-friendly plate

Abstract

The utility model discloses an environment-friendly plate formaldehyde removing and permeating device which comprises a box body, a supporting frame is arranged at the bottom end of the interior of the box body, a limiting frame is arranged at the top end of the interior of the box body, a plurality of containing roller sets are arranged on the limiting frame and the supporting frame in a matched mode, and a plate body is arranged between the upper containing roller set and the lower containing roller set. Spraying pipes are arranged at the tops of the two sides of each containing roller set, atomizing nozzles are arranged on the spraying pipes towards the plate body, liquid supply assemblies are connected to the spraying pipes, a hot air supply structure is connected to the bottom end of the side wall of the box body, an air outlet pipe is arranged at the top of the box body, a reaction box is connected to the tail end of the air outlet pipe, and the reaction box is filled with reaction liquid. According to the formaldehyde removal device for the board, the sufficiency and the convenience of formaldehyde removal of the board body can be improved, and the formaldehyde removal effect of the board is improved.

Description

Technical Field

[0001] This utility model relates to the field of formaldehyde removal technology for wood-based panels, and more specifically, it relates to an environmentally friendly formaldehyde removal and penetration device for wood-based panels. Background Technology

[0002] During the production and processing of some composite boards, adhesives and other materials are used. When these adhesives cure, unreacted formaldehyde will be gradually released. The formaldehyde in the boards will gradually be released into the indoor air, affecting indoor air quality. Long-term exposure to formaldehyde may affect the nervous system, causing symptoms such as headaches, dizziness, and memory loss. Formaldehyde is classified as a Group 1 carcinogen by the International Agency for Research on Cancer (IARC). Long-term exposure to high concentrations of formaldehyde will increase the risk of cancers such as nasopharyngeal carcinoma and leukemia.

[0003] As people's living standards gradually improve, they also pay more attention to health, and environmentally friendly building materials are becoming increasingly popular.

[0004] Chinese patent document with publication number CN209774956U discloses a formaldehyde removal and penetration device for bare-packaged boards, which removes formaldehyde by placing the board on a roller and spraying it. However, with the above placement, the formaldehyde is mainly removed from one side of the board, resulting in poor formaldehyde removal effect.

[0005] Furthermore, the above solution uses warm air to heat the boards inside the box to promote the volatilization of formaldehyde. However, the box is a sealed structure, and continuously blowing hot air will cause excessive air pressure inside the box, creating a safety hazard.

[0006] Furthermore, a Chinese patent document with publication number CN221937042U discloses an environmentally friendly formaldehyde removal and penetration device for boards. It uses a structure such as a shelf and a trough for placing boards during formaldehyde removal. However, the edges of the boards suffer significant friction damage during placement and unloading, resulting in poor ease of use. Moreover, the above-mentioned solution has a simple structure, with spray nozzles for spraying formaldehyde-removing liquid only installed on the top and side panels inside the box. This means that formaldehyde removal can only be performed on one board at a time, resulting in poor formaldehyde removal effect and efficiency. Utility Model Content

[0007] (a) Technical problems to be solved

[0008] In view of the problems existing in the prior art, this utility model provides an environmentally friendly formaldehyde removal and penetration device for building materials, so as to solve the technical problems of formaldehyde removal effect and efficiency of environmentally friendly building materials mentioned in the background art.

[0009] (II) Technical Solution

[0010] To achieve the above objectives, this utility model provides the following technical solution:

[0011] An environmentally friendly formaldehyde removal and penetration device for wood-based panels includes a housing. A support frame is located at the bottom of the housing, and a limiting frame is located at the top. Multiple sets of placement rollers are fitted onto the limiting frame and support frame. A wood-based panel is positioned between two sets of placement rollers. Spray pipes are located on both sides of the top of each set of placement rollers, and atomizing nozzles are mounted on each spray pipe facing the wood-based panel. A liquid supply assembly is connected to each spray pipe. A heating air structure is connected to the bottom of the side wall of the housing. An air outlet pipe is located at the top of the housing, and a reaction chamber is connected to the end of the air outlet pipe. The reaction chamber is filled with a reaction liquid, and the end of the air outlet pipe extends into the reaction liquid. An exhaust pipe is located at the top of the reaction chamber.

[0012] The present invention is further configured such that the placement roller group includes a mounting frame, the mounting frame is symmetrically arranged on the support frame and the limiting frame, and multiple sets of limiting rollers are inclined and rotatably arranged on the mounting frame through bearings. The mounting frame realizes the stable installation of the limiting rollers on the support frame and the limiting frame, and the limiting rollers realize the stable method of the plate body in the box, as well as convenient loading and unloading.

[0013] The present invention is further configured such that an electric push rod is provided on the top of the box body, the limiting frame is provided at the bottom end of the electric push rod, and the spray pipe is installed at the bottom end of the limiting frame, which can move up and down synchronously with the limiting frame. Activating the electric push rod controls the raising and lowering of the limiting frame, which in turn controls the raising and lowering of the mounting bracket located on the limiting frame, which in turn controls the raising and lowering of the corresponding limiting roller. Thus, the installation position of the upper limiting roller on the limiting frame can be flexibly adjusted according to the different heights of the plate material.

[0014] The present invention is further configured such that a plurality of jet pipes are evenly arranged at the tail end of the gas outlet pipe, and a plurality of jet heads are evenly arranged on the jet pipes. The airflow delivered to the reaction chamber through the gas outlet pipes can be evenly sprayed out through the jet heads on the jet pipes, thereby improving the sufficiency and uniformity of contact between the formaldehyde component in the airflow and the reaction liquid, and improving the formaldehyde purification effect of the discharged gas.

[0015] The present invention is further configured such that the heating air structure includes a heater, the output end of the heater is provided with an air duct, and the tail end of the air duct extends into the interior of the box. Through the cooperation of the heater and the air duct, hot air can be transported into the interior of the box, thereby increasing the temperature inside the box and improving the volatilization efficiency of formaldehyde inside the board body.

[0016] The present invention is further configured such that the liquid supply component includes a liquid storage tank, a water pump is connected to the liquid storage tank, the output end of the water pump extends into the tank body, and a liquid supply hose is provided between the water pump and the spray pipe. When the water pump is started, the formaldehyde removal agent in the liquid storage tank can be extracted and delivered to the spray pipe through the liquid supply hose, and then sprayed towards the board body through the atomizing nozzle on the spray pipe, thereby contacting and reacting with the formaldehyde in the board body to remove the formaldehyde. In addition, the atomized formaldehyde removal agent can contact the formaldehyde in the dispersed airflow inside the tank to remove it. In this way, the formaldehyde removal effect can be effectively improved. Here, the liquid supply hose is used so that when the limiting frame moves the spray pipe, the liquid supply hose can move with it, so that the length of the liquid supply hose is sufficient to ensure the smooth movement of the spray pipe.

[0017] The present invention is further provided that a drain pipe is provided at the bottom of the box body, and a drain valve is provided on the drain pipe. The drain pipe is used to discharge the liquid accumulated at the bottom of the box body, and the drain valve is used to control the opening and closing of the drain pipe.

[0018] The present invention is further provided that the front of the box body is provided with a sealed box door, and a protective lock is provided between the sealed box door and the box body. The sealed box door is used to control the opening and sealing of the front of the box body, and the protective lock is used to lock the sealed box door. This is the prior art, and the present invention will not elaborate on it.

[0019] (III) Beneficial Effects

[0020] Compared with the prior art, this utility model provides an environmentally friendly formaldehyde removal and penetration device for wood-based panels, which has the following beneficial effects:

[0021] 1. This utility model features a support frame and a limiting frame inside the box, with placement rollers on the support frame and limiting frame for placing the board body. In use, the board body is placed in the two sets of limiting rollers on the placement rollers, supported by the limiting rollers on the support frame and limited by the limiting rollers on the limiting frame, thus allowing the board body to be stably placed longitudinally inside the box. The rotating roller structure allows for quick and easy installation and removal of the board body from the box.

[0022] 2. This utility model, by setting up a heating air structure, allows for the activation of a heater during the formaldehyde removal process of the board material itself. The heater delivers hot air through a gas pipe to the interior of the chamber, heating the interior and promoting the volatilization of formaldehyde within the board material, thus improving the formaldehyde removal effect. Excess airflow is then delivered through an exhaust pipe to the reaction chamber, where it reacts with the reaction liquid, allowing the formaldehyde in the airflow to be removed. After the reaction is complete, clean airflow is discharged through an exhaust pipe. If necessary, the airflow discharged through the exhaust pipe can be further purified using existing technologies such as activated carbon purification. This utility model will not elaborate on this aspect, focusing only on the formaldehyde removal process.

[0023] 3. In this invention, spray pipes are installed on both sides of the board body. While hot air is circulated to promote the volatilization of formaldehyde within the board body, a water pump can be activated. Under the action of the water pump, the formaldehyde removal agent in the storage tank can be extracted and delivered to the spray pipes through the liquid supply hose. The agent is then sprayed towards the board body through the atomizing nozzles on the spray pipes, thus contacting and reacting with the formaldehyde in the board body to remove it. This invention sprays from both sides of the board body, which can improve the formaldehyde removal effect. Furthermore, the atomized formaldehyde removal agent can contact the formaldehyde in the dispersed airflow inside the chamber to remove it. This effectively improves the formaldehyde removal effect. During this process, excess liquid will fall to the bottom of the chamber and can be discharged through the drain pipe. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of an environmentally friendly formaldehyde removal and penetration device for building materials according to this utility model. Figure 1 ;

[0025] Figure 2 This is a schematic diagram of the overall structure of an environmentally friendly formaldehyde removal and penetration device for building materials according to this utility model. Figure 2 ;

[0026] Figure 3 This is a cross-sectional view of the internal structure of the box in this utility model;

[0027] Figure 4 This is a schematic diagram of a partial installation structure of the limiting roller in this utility model;

[0028] Figure 5 This is a cross-sectional view of the internal structure of the reaction chamber in this utility model.

[0029] In the diagram: 1. Box body; 2. Support frame; 3. Limiting frame; 4. Placement roller assembly; 5. Plate body; 6. Spray pipe; 7. Atomizing nozzle; 8. Air outlet pipe; 9. Reaction chamber; 10. Exhaust pipe; 11. Mounting frame; 12. Limiting roller; 13. Electric push rod; 14. Air jet pipe; 15. Air jet head; 16. Warm air blower; 17. Air supply pipe; 18. Liquid storage tank; 19. Water pump; 20. Liquid supply hose; 21. Drain pipe; 22. Drain valve; 23. Sealed box door; 24. Protective lock. Detailed Implementation

[0030] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0031] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0032] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0033] Please see Figures 1-5 An environmentally friendly formaldehyde removal and penetration device for building materials includes a box body 1. A support frame 2 is provided at the bottom of the box body 1, and a limiting frame 3 is provided at the top of the box body 1. Multiple sets of placement rollers 4 are arranged on the limiting frame 3 and the support frame 2. A building material 5 is arranged between the upper and lower sets of placement rollers 4. Spray pipes 6 are provided on the top of both sides of each set of placement rollers 4. Atomizing nozzles 7 are provided on each spray pipe 6 facing the building material 5. A liquid supply component is connected to the spray pipe 6. A heating air structure is connected to the bottom of the side wall of the box body 1. An air outlet pipe 8 is provided at the top of the box body 1. A reaction chamber 9 is connected to the end of the air outlet pipe 8. The reaction chamber 9 is filled with a reaction liquid. The end of the air outlet pipe 8 extends into the reaction liquid. An exhaust pipe 10 is provided at the top of the reaction chamber 9.

[0034] Please see Figures 1-5 As one embodiment of the placement roller group 4: The placement roller group 4 includes a mounting frame 11, which is symmetrically arranged on the support frame 2 and the limiting frame 3. Multiple sets of limiting rollers 12 are inclined and rotatably arranged on the mounting frame 11 through bearings. The mounting frame 11 realizes the stable installation of the limiting rollers 12 on the support frame 2 and the limiting frame 3. The limiting rollers 12 realize the stable arrangement of the plate body 5 in the box 1, as well as convenient loading and unloading.

[0035] Please see Figures 1-5 As one embodiment of the housing 1: an electric push rod 13 is provided on the top of the housing 1, a limiting frame 3 is provided at the bottom of the electric push rod 13, and a spray pipe 6 is installed at the bottom of the limiting frame 3. It can rise and fall synchronously with the limiting frame 3. When the electric push rod 13 is started, the rising and falling of the limiting frame 3 can be controlled by the electric push rod 13. The rising and falling of the limiting frame 3 can control the rising and falling of the mounting frame 11 located on the limiting frame 3. The rising and falling of the mounting frame 11 can control the rising and falling of the corresponding limiting roller 12. Thus, the installation position of the limiting roller 12 on the limiting frame 3 can be flexibly adjusted according to the different heights of the board.

[0036] Please see Figures 1-5 As one implementation of the exhaust pipe 8: a plurality of jet pipes 14 are evenly arranged at the tail end of the exhaust pipe 8, and a plurality of jet heads 15 are evenly arranged on the jet pipes 14. The airflow delivered to the reaction chamber 9 through the exhaust pipe 8 can be evenly sprayed out through the jet heads 15 on the jet pipes 14, thereby improving the sufficiency and uniformity of contact between the formaldehyde component in the airflow and the reaction liquid, and improving the formaldehyde purification effect of the discharged gas.

[0037] Please see Figures 1-5 As one implementation of the heating air structure: The heating air structure includes a heater 16, and the output end of the heater 16 is provided with an air duct 17. The tail end of the air duct 17 extends into the interior of the box 1. Through the cooperation of the heater 16 and the air duct 17, hot air can be transported into the interior of the box 1, thereby increasing the temperature inside the box 1 and improving the volatilization efficiency of formaldehyde inside the board body 5.

[0038] Please see Figures 1-5 As one implementation of the liquid supply component: the liquid supply component includes a liquid storage tank 18, a water pump 19 connected to the liquid storage tank 18, the output end of the water pump 19 extending into the interior of the tank 1, and a liquid supply hose 20 provided between the water pump 19 and the spray pipe 6. When the water pump 19 is started, the formaldehyde removal agent in the liquid storage tank 18 can be extracted and delivered to the spray pipe 6 through the liquid supply hose 20, and then sprayed towards the board body 5 through the atomizing nozzle 7 on the spray pipe 6, thereby contacting and reacting with the formaldehyde in the board body 5 to remove the formaldehyde. In addition, the atomized formaldehyde removal agent can contact the formaldehyde in the dispersed airflow inside the tank 1 to remove it. In this way, the formaldehyde removal effect can be effectively improved. Here, the liquid supply hose 20 is used so that when the limiting frame 3 moves the spray pipe 6, the liquid supply hose 20 can move with it, so that the length of the liquid supply hose 20 is sufficient to ensure the smooth movement of the spray pipe 6.

[0039] Please see Figures 1-5As one embodiment of the box body 1: a drain pipe 21 is provided at the bottom of the box body 1, and a drain valve 22 is provided on the drain pipe 21. The drain pipe 21 is used to discharge the liquid accumulated at the bottom of the box body 1 to the outside, and the drain valve 22 is used to control the opening and closing of the drain pipe 21.

[0040] Please see Figures 1-5 As one embodiment of the box body 1: a sealed box door 23 is provided on the front of the box body 1, and a protective lock 24 is provided between the sealed box door 23 and the box body 1. The sealed box door 23 is used to control the opening and sealing of the front of the box body 1, and the protective lock 24 is used to lock the sealed box door 23. This is the prior art, and this utility model will not elaborate on it.

[0041] In summary:

[0042] This utility model provides a support frame 2 and a limiting frame 3 inside the housing 1, and a placement roller group 4 is provided on the support frame 2 and the limiting frame 3 for placing the board body 5. In use, the board body 5 is placed in the two sets of limiting rollers 12 on the placement roller group 4, supported by the limiting rollers 12 on the support frame 2, and the top of the board body 5 is limited by the limiting rollers 12 on the limiting frame 3. This allows the board to be removed from formaldehyde to be placed stably and longitudinally inside the housing 1. The rotating roller structure allows the board body 5 to be quickly and easily installed inside the housing 1 and removed from the housing 1.

[0043] This utility model, by setting up a heating air structure, can start the heater 16 during the formaldehyde removal process of the board body 5. Under the action of the heater 16, the hot air is transported to the inside of the box 1 through the air pipe, so that the inside of the box 1 is heated, thereby promoting the volatilization of formaldehyde inside the board body 5 and improving the formaldehyde removal effect of the board body 5.

[0044] Excess airflow is transported to the reaction chamber 9 through the exhaust pipe 8, where it comes into contact with the reaction liquid and reacts, allowing the formaldehyde component in the airflow to react with the reaction liquid and be removed. After the reaction is complete, the clean airflow can be discharged from the exhaust pipe 10. If necessary, the airflow discharged from the exhaust pipe 10 can be further purified using existing technologies such as activated carbon purification. This utility model will not elaborate on this, but only describes the formaldehyde removal part.

[0045] In this invention, spray pipes 6 are provided on both sides of the board body 5. While hot air is circulated to promote the volatilization of formaldehyde inside the board body 5, a water pump 19 can be started. Under the action of the water pump 19, the formaldehyde removal agent in the storage tank 18 can be extracted and delivered to the spray pipes 6 through the liquid supply hose 20. Then, it is sprayed towards the board body 5 through the atomizing nozzles 7 on the spray pipes 6, so that it comes into contact with the formaldehyde removed from the board body 5 and reacts to achieve the removal of formaldehyde. Moreover, the atomized formaldehyde removal agent can come into contact with the formaldehyde in the airflow dispersed inside the box 1 to achieve the removal. In this way, the formaldehyde removal effect can be effectively improved.

[0046] During this process, excess liquid will fall to the bottom of the tank 1 and can be discharged through the drain pipe 21.

[0047] In all the solutions mentioned above, the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

[0048] In all the solutions mentioned above, those involving the operation of electrical components, unless otherwise specified, are controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies, and their specific circuit structures will not be described in detail here.

[0049] Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies, and this utility model will not elaborate on them.

[0050] Of all the solutions mentioned above, those involving the connection between solar panels and batteries can be equipped with essential accessories such as inverters, battery charging controllers, cables, fuses, and brackets. Their control principles and circuit connections are all existing, well-known, and mature technologies, and their specific circuit structures will not be elaborated here.

Claims

1. An environmental protection plate formaldehyde removing and penetrating device, comprising a box (1), characterized in that: The inside bottom end of the box (1) is provided with a support frame (2), and the inside top end is provided with a limiting frame (3), a plurality of placing roller groups (4) are matched and arranged on the limiting frame (3) and the support frame (2), a plate body (5) is arranged between the upper and lower two groups of placing roller groups (4), a spraying pipe (6) is arranged on the top of the two sides of each group of placing roller groups (4), an atomizing nozzle (7) is arranged on the spraying pipe (6) towards the plate body (5), a liquid supply assembly is connected to the spraying pipe (6), a heating air structure is connected to the bottom end of the side wall of the box (1), an air outlet pipe (8) is arranged on the top of the box (1), a reaction tank (9) is connected to the tail end of the air outlet pipe (8), the reaction tank (9) is filled with a reaction liquid, the tail end of the air outlet pipe (8) extends into the reaction liquid, and an exhaust pipe (10) is arranged on the top of the reaction tank (9).

2. The formaldehyde scavenging and penetrating device for environment-friendly board according to claim 1, characterized in that: The placing roller group (4) comprises a mounting frame (11), the mounting frame (11) is symmetrically arranged on the support frame (2) and the limiting frame (3), and a plurality of limiting rollers (12) are inclined and rotatably arranged on the mounting frame (11) through bearings.

3. The device according to claim 2, wherein the device is characterized in that: An electric push rod (13) is arranged on the top of the box (1), the limiting frame (3) is arranged at the bottom end of the electric push rod (13), and the spraying pipe (6) is mounted at the bottom end of the limiting frame (3) and can be lifted and lowered synchronously with the limiting frame (3).

4. The device for removing formaldehyde from an environmentally friendly board according to claim 1, characterized in that: A plurality of air injection pipes (14) are uniformly arranged at the tail end of the air outlet pipe (8), and a plurality of air injection heads (15) are uniformly arranged on the air injection pipe (14).

5. The device for removing formaldehyde from an environmentally friendly board according to claim 1, characterized in that: The heating air structure comprises a fan heater (16), an air conveying pipe (17) is arranged at the output end of the fan heater (16), and the tail end of the air conveying pipe (17) extends into the box (1).

6. The device for removing formaldehyde from an environmentally friendly board according to claim 3, characterized in that: The liquid supply assembly comprises a liquid storage tank (18), a water pump (19) is connected to the liquid storage tank (18), the output end of the water pump (19) extends into the box (1), and a liquid supply hose (20) is arranged between the water pump (19) and the spraying pipe (6).

7. The device according to claim 6, characterized in that: A liquid discharge pipe (21) is arranged at the bottom end of the box (1), and a liquid discharge valve (22) is arranged on the liquid discharge pipe (21).

8. The device according to claim 1, wherein the device is characterized in that: A sealing box door (23) is arranged on the front of the box (1), and a protection lock (24) is arranged between the sealing box door (23) and the box (1).

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