Ceramic blank slip casting device

Abstract

The utility model provides a ceramic blank slip casting device, and relates to the technical field of ceramic blank processing equipment. Comprising a supporting box body, a stabilizing seat is mounted at the top of the supporting box body, the supporting box body, an auxiliary forming box, a fixing frame and a control panel are arranged, a positioning seat is used for limiting the mounting position of a second driving motor, the influence caused by equipment vibration is reduced, accordingly, internal grouting liquid pretreatment is assisted, the caking condition is reduced, and the stability of the grouting liquid is improved. The mounting top plate and the auxiliary heating bin are reinforced and mounted through two positioning clamping plates, an internal mounting frame is arranged in the mounting top plate to be matched with mounting of a filter plate and a filter screen, equipment in the auxiliary heating bin can be conveniently separated during overhauling, and two supporting rods of the same structure and different lengths are mounted on the side, away from the electric control bin, of the bottom of the fixing frame. And the overall structure is simple and easy to operate, operation is convenient and rapid, the labor intensity of workers is reduced, and meanwhile rapid forming is facilitated during follow-up mold matching.

Description

Technical Field

[0001] This utility model relates to the technical field of ceramic blank processing equipment, and in particular to a ceramic blank slip casting and molding device. Background Technology

[0002] Ceramics are non-metallic materials, typically composed of clay, porcelain stone, quartz, feldspar, and other natural minerals, produced through processes such as molding and sintering. They are hard and brittle materials. Ceramics possess numerous characteristics, including high-temperature stability, corrosion resistance, electrical insulation, wear resistance, and good mechanical strength, thus finding wide application in many fields. Generally, the slip casting process for ceramic blanks is one of the important steps in the preparation of ceramic products.

[0003] In practice, existing technologies do not perform preliminary pretreatment of the prepared ceramic slurry before filling the mold, which may result in solidification, affecting the molding efficiency and quality when used with the mold, and causing many inconveniences.

[0004] Therefore, this utility model provides a ceramic blank slip casting device. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a ceramic blank injection molding device.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a ceramic blank slip casting molding device, including a support box.

[0007] A stabilizing seat is installed on the top of the support box, and a forming pipe is installed on the top of the stabilizing seat. A temperature conduction sleeve is fitted on the outside of the forming pipe, and an internal forming cavity is opened inside the forming pipe. A fixing frame is installed above the forming pipe, and a grouting cylinder is installed on the top of the fixing frame. A grouting pipe extending into the interior of the forming pipe is installed at the bottom of the grouting cylinder. Two electrical control chambers are installed on the top of the support box and on one side of the stabilizing seat. Two support rods are installed on the top of the electrical control chambers and are connected to the fixing frame. Two support rods of the same structure but different lengths are installed on the bottom of the fixing frame and on the side away from the electrical control chambers. The bottom of the support rods is connected to the support box, thereby supporting the fixing frame and the grouting cylinder.

[0008] A protective cover is installed on the top of the support box and on one side of the stabilizing seat. An auxiliary forming box is fixedly connected to the side of the protective cover away from the stabilizing seat. Equally spaced limiting rods are fixedly connected inside the protective cover. Limiting slides are slidably connected to the outer side of each limiting rod. A pressure plate extending into the forming pipe is fixedly connected to one side of the limiting slide. A sealing gasket is installed at the connection between the pressure plate and the forming pipe to prevent leakage in the forming pipe.

[0009] Two mounting baffles are fixedly connected inside the support box. An auxiliary heating chamber is installed between the two mounting baffles. Above the auxiliary heating chamber, air outlet ducts are evenly distributed and extend into the interior of the temperature conduction sleeve. A second drive motor is installed inside the auxiliary heating chamber. A fan is fixedly connected to the output end of the second drive motor. Evenly distributed heating wires are installed on the outside of the second drive motor. A mounting top plate is installed on the top of the auxiliary heating chamber. A filter screen is installed inside the mounting top plate. Heating is generated by the operation of the heating wires. The operation of the second drive motor drives the fan to rotate, and air is normally discharged into the interior of the temperature conduction sleeve through the air outlet ducts. This assists in the heating process inside the forming pipe during subsequent operations and reduces the occurrence of solidification.

[0010] In a preferred embodiment, a second temperature sensor is installed inside the auxiliary heating chamber and on one side of the second drive motor. A positioning seat is installed inside the auxiliary heating chamber and outside the second drive motor. The positioning seat is used to limit the installation position of the second drive motor and reduce the impact of equipment vibration. The second temperature sensor is used to monitor and process the temperature changes inside the auxiliary heating chamber. The outer side of the auxiliary heating chamber has equidistantly distributed air outlet slits. The top of the mounting top plate has an internal mounting frame for installing the filter screen. A filter plate is installed inside the internal mounting frame and above the fan. The bottom of the mounting top plate is fixedly connected to symmetrically distributed positioning plates. One bottom end of each positioning plate is connected to the bottom inner wall of the auxiliary heating chamber. The mounting top plate and the auxiliary heating chamber are reinforced by the two positioning plates. The internal mounting frame inside the mounting top plate for installing the filter plate and filter screen facilitates the separation of the equipment inside the auxiliary heating chamber during maintenance.

[0011] The technical advantages of adopting the above-mentioned further solution are: the positioning seat is used to limit the installation position of the second drive motor, reducing the impact of equipment vibration; and the second temperature sensor is used to assist in monitoring and processing the temperature changes inside the heating chamber.

[0012] In a preferred embodiment, the forming pipe is internally rotatably connected to a stirring forming rod extending to the outside. A first drive motor is installed on the outside of the stirring forming rod, and the output end of the first drive motor is fixedly connected to one end of the stirring forming rod. Both the stirring forming rod and the first drive motor are located above the stabilizing seat. The operation of the first drive motor drives the stirring forming rod to rotate inside the forming pipe, stirring the internal grout and reducing solidification, thus facilitating subsequent normal forming. An electric telescopic rod is installed inside the auxiliary forming box. The output end of the electric telescopic rod extends into the protective cover and is fixedly connected to a connecting rod. The other end of the connecting rod is connected to two push rods, and the other ends of the two push rods are connected to a limiting slide plate. The operation of the electric telescopic rod drives the connecting rod to move to one side, and the two push rods push the limiting slide plate to move to one side, thereby assisting the push rod to move into the forming pipe. Through squeezing and resetting, a reciprocating motion effect is achieved, thereby assisting the pretreatment of the internal grout and reducing the occurrence of agglomeration.

[0013] The technical effect of adopting the above-mentioned further solution is that the operation of the first drive motor drives the stirring and molding rod to rotate inside the molding pipe, which stirs the grout inside, reduces the occurrence of solidification, and facilitates normal subsequent molding.

[0014] In one preferred embodiment, a first temperature sensor is fixedly connected to the outer side of one of the mounting baffles, and a storage compartment is installed inside the support box. The storage compartment is located on one side of another mounting baffle of the support box. The first temperature sensor is used to monitor and process the temperature changes inside the support box in real time, and the storage compartment is used to store some equipment required for on-site operations, so that it can be quickly retrieved when needed.

[0015] The technical advantages of adopting the above-mentioned further solution are: the first temperature sensor is used to monitor and process the temperature changes inside the support box in real time, and the storage compartment is used to store some of the equipment needed for on-site operations, making it convenient to quickly retrieve when needed.

[0016] In a preferred embodiment, a control panel is fixedly connected to one side of the protective cover. The first temperature sensor, the first drive motor, the electric telescopic rod, the electric control compartment, the fan, the heating wire, and the second temperature sensor are all electrically connected to the control panel. The control panel is used to control the operation of the first temperature sensor, the first drive motor, the electric telescopic rod, the electric control compartment, the fan, the heating wire, and the second temperature sensor, thereby realizing unified management of the power equipment.

[0017] The technical effect of adopting the above-mentioned further solution is that the control panel is used to control the operation of the first temperature sensor, the first drive motor, the electric telescopic rod, the electric control compartment, the fan, the heating wire, and the second temperature sensor, thereby realizing unified management of power equipment.

[0018] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0019] By setting up a support box, auxiliary molding box, fixing frame, and control panel, a positioning seat is used to limit the installation position of the second drive motor, reducing the impact of equipment vibration. A second temperature sensor is used to monitor and process the temperature changes inside the heating chamber. The operation of the first drive motor drives the stirring molding rod to rotate inside the molding pipe, stirring the grout inside and reducing solidification to facilitate subsequent normal molding. The first temperature sensor is used to monitor and process the temperature changes inside the support box in real time. The storage compartment is used to store some equipment needed for on-site operations, making it easy to quickly retrieve when needed. The operation of the electric telescopic rod drives the connecting rod to move to one side, and the two push rods push the limiting slide plate to move to one side. This assists the push rod to move into the forming pipe, achieving a reciprocating motion effect through squeezing and resetting, thus aiding in the pretreatment of the internal grout and reducing clumping. Two positioning plates reinforce the installation of the mounting top plate and the auxiliary heating chamber. An internal mounting frame is provided inside the mounting top plate to accommodate filter plates and screens, facilitating the separation of the equipment inside the auxiliary heating chamber during maintenance. Two identical support rods of different lengths are installed at the bottom of the fixed frame and on the side away from the electrical control chamber. The bottom of the support rods is connected to the support box, thus supporting the fixed frame and the grouting cylinder. The overall structure is simple and easy to operate, allowing for quick mastery and reducing manual labor intensity. It also facilitates rapid forming when used with molds. Attached Figure Description

[0020] Figure 1 A schematic diagram of the overall structure of a ceramic blank slip casting device provided by this utility model. Figure 1 ;

[0021] Figure 2 A schematic diagram of the overall structure of a ceramic blank slip casting device provided by this utility model. Figure 2 ;

[0022] Figure 3 A schematic diagram of the internal structure of the support box of the ceramic blank injection molding device provided by this utility model;

[0023] Figure 4 An exploded structural diagram of the heating mechanism of a ceramic blank injection molding device provided by this utility model;

[0024] Figure 5 The present invention provides an accessory for a ceramic blank slip casting device. Figure 3 Enlarged schematic diagram of the structure at point A in the diagram.

[0025] Legend:

[0026] 1. Support box; 11. Mounting baffle; 12. First temperature sensor; 13. Storage compartment; 14. Stabilizer; 15. Mixing and molding rod; 16. First drive motor; 17. Temperature conduction sleeve; 18. Internal molding cavity; 19. Air outlet duct;

[0027] 2. Auxiliary molding box; 21. Protective cover; 22. Control panel; 23. Electric telescopic rod; 24. Push rod; 25. Limiting rod; 26. Limiting slide plate; 27. Pressure plate;

[0028] 3. Fixing frame; 31. Grouting cylinder; 32. Grouting pipe; 33. Molding pipe;

[0029] 4. Electrically controlled compartment; 41. Support rod;

[0030] 5. Auxiliary heating chamber; 51. Positioning seat; 52. Second drive motor; 53. Fan; 54. Filter screen; 55. Filter plate; 56. Mounting top plate; 57. Internal mounting frame; 58. Positioning plate; 59. Heating wire; 591. Second temperature sensor; 592. Air outlet slit. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] like Figures 1-5 As shown, this embodiment provides a technical solution: a ceramic blank slurry casting device, including a support box 1, a stabilizing seat 14 installed on the top of the support box 1, a forming pipe 33 installed on the top of the stabilizing seat 14, a temperature conduction sleeve 17 sleeved on the outside of the forming pipe 33, an internal forming cavity 18 opened inside the forming pipe 33, a fixing frame 3 installed above the forming pipe 33, a slurry injection cylinder 31 installed on the top of the fixing frame 3, a slurry injection pipe 32 extending into the interior of the forming pipe 33 installed at the bottom of the slurry injection cylinder 31, two electrical control chambers 4 installed on the top of the support box 1 and on one side of the stabilizing seat 14, two support rods 41 installed on the top of the electrical control chambers 4, the two support rods 41 connected to the fixing frame 3, two support rods 41 with the same structure but different lengths installed on the bottom of the fixing frame 3 and on the side away from the electrical control chambers 4, the bottom of the support rods 41 connected to the support box 1, thereby supporting the fixing frame 3 and the slurry injection cylinder 31;

[0033] In this design, a protective cover 21 is installed on the top of the supporting box 1 and on one side of the stabilizing seat 14. An auxiliary molding box 2 is fixedly connected to the side of the protective cover 21 away from the stabilizing seat 14. Equally spaced limiting rods 25 are fixedly connected inside the protective cover 21. Limiting slide plates 26 are slidably connected to the outer side of each limiting rod 25. A pressure plate 27 extending into the molding pipe 33 is fixedly connected to one side of the limiting slide plate 26. A sealing gasket is installed at the connection between the pressure plate 27 and the molding pipe 33 to prevent leakage from the molding pipe 33.

[0034] In this design, two mounting baffles 11 are fixedly connected inside the supporting housing 1. An auxiliary heating chamber 5 is installed between the two mounting baffles 11. Above the auxiliary heating chamber 5, air outlet ducts 19 are evenly distributed and extend into the temperature conduction sleeve 17. A second drive motor 52 is installed inside the auxiliary heating chamber 5. A fan 53 is fixedly connected to the output end of the second drive motor 52. Heating wires 59 are evenly distributed on the outside of the second drive motor 52. A mounting top plate 56 is installed on the top of the auxiliary heating chamber 5. A filter screen 54 is installed inside the mounting top plate 56. Heating is generated by the operation of the heating wires 59. The operation of the second drive motor 52 drives the fan 53 to rotate. Air is normally discharged into the temperature conduction sleeve 17 through the air outlet ducts 19, thereby assisting in the heating treatment of the interior of the forming pipe 33 during subsequent operations and reducing the occurrence of solidification.

[0035] Going further, such as Figure 4 As shown: In this scheme, a second temperature sensor 591 is installed inside the auxiliary heating chamber 5 and on one side of the second drive motor 52. A positioning seat 51 is installed inside the auxiliary heating chamber 5 and on the outside of the second drive motor 52. The positioning seat 51 is used to limit the installation position of the second drive motor 52 to reduce the impact of equipment vibration. The second temperature sensor 591 is used to monitor and process the temperature change inside the auxiliary heating chamber 5.

[0036] In this design, the auxiliary heating chamber 5 has equidistantly distributed air outlet slits 592 on its outer side. The top of the mounting plate 56 has an internal mounting frame 57 for mounting the filter screen 54. Inside the internal mounting frame 57 and above the fan 53, a filter plate 55 is installed. The bottom of the mounting plate 56 is fixedly connected to symmetrically distributed positioning plates 58. One bottom end of each positioning plate 58 is connected to the bottom inner wall of the auxiliary heating chamber 5. The mounting plate 56 and the auxiliary heating chamber 5 are reinforced by the two positioning plates 58. The internal mounting frame 57 inside the mounting plate 56 is used to install the filter plate 55 and the filter screen 54, which facilitates the separation of the internal equipment of the auxiliary heating chamber 5 during maintenance.

[0037] Going further, such as Figures 1-3As shown: In this scheme, a stirring and forming rod 15 extending to the outside is rotatably connected inside the forming pipe 33. A first drive motor 16 is installed on the outside of the stirring and forming rod 15. The output end of the first drive motor 16 is fixedly connected to one end of the stirring and forming rod 15. The stirring and forming rod 15 and the first drive motor 16 are both located above the stabilizing seat 14. The first drive motor 16 drives the stirring and forming rod 15 to rotate inside the forming pipe 33, stirring the grout inside, reducing the occurrence of solidification and facilitating subsequent normal forming.

[0038] In this solution, a first temperature sensor 12 is fixedly connected to the outside of one of the mounting baffles 11. A storage compartment 13 is installed inside the support box 1. The storage compartment 13 is located on one side of the other mounting baffle 11 of the support box 1. The first temperature sensor 12 is used to monitor and process the temperature change inside the support box 1 in real time. The storage compartment 13 is used to store some equipment required for on-site operations, so that it can be quickly retrieved when needed.

[0039] Going further, such as Figures 1-3 As shown, in this scheme, an electric telescopic rod 23 is installed inside the auxiliary molding box 2. The output end of the electric telescopic rod 23 extends into the protective cover 21 and is fixedly connected to a connecting rod. The other end of the connecting rod is connected to two push rods 24. The other ends of the two push rods 24 are connected to the limiting slide plate 26. When the electric telescopic rod 23 is turned, the connecting rod moves to one side. The two push rods 24 push the limiting slide plate 26 to one side, thereby assisting the push rods 24 to move into the molding pipe 33. Through squeezing and resetting, a reciprocating motion effect is achieved, thereby assisting the pretreatment of the grouting liquid inside and reducing the occurrence of agglomeration.

[0040] Going further, such as Figures 1-5 As shown in the diagram, in this scheme, a control panel 22 is fixedly connected to one side of the protective cover 21. The first temperature sensor 12, the first drive motor 16, the electric telescopic rod 23, the electric control compartment 4, the fan 53, the heating wire 59, and the second temperature sensor 591 are all electrically connected to the control panel 22. The control panel 22 is used to control the operation of the first temperature sensor 12, the first drive motor 16, the electric telescopic rod 23, the electric control compartment 4, the fan 53, the heating wire 59, and the second temperature sensor 591, thereby realizing unified management of the power equipment.

[0041] Working principle:

[0042] like Figures 1-5 As shown:

[0043] By setting up a support box 1, an auxiliary molding box 2, a fixing frame 3, and a control panel 22, heating is achieved by the operation of the heating wire 59 during use. The second drive motor 52 drives the fan 53 to rotate, and the air is normally discharged into the temperature conduction sleeve 17 through the air outlet duct 19, thereby assisting the subsequent heating treatment inside the molding pipe 33 and reducing the occurrence of solidification.

[0044] A sealing gasket is installed at the connection between the pressure plate 27 and the forming pipe 33 to prevent leakage from the forming pipe 33.

[0045] The positioning seat 51 is used to limit the installation position of the second drive motor 52 to reduce the impact of equipment vibration. The second temperature sensor 591 is used to assist in monitoring and processing the internal temperature changes of the heating chamber 5. The first drive motor 16 drives the stirring and molding rod 15 to rotate inside the molding pipe 33 to stir the internal grout, reducing the occurrence of solidification and facilitating subsequent normal molding.

[0046] The first temperature sensor 12 is used to monitor and process the temperature changes inside the support box 1 in real time, and the storage compartment 13 is used to store some of the equipment needed for on-site operations, so that it can be quickly retrieved when needed.

[0047] The operation of the electric telescopic rod 23 drives the connecting rod to move to one side, and the two push rods 24 push the limiting slide plate 26 to move to one side, thereby assisting the push rod 24 to move into the forming pipe 33. Through squeezing and resetting, a reciprocating motion effect is achieved, thereby assisting the pretreatment of the grouting liquid inside and reducing the occurrence of clumping.

[0048] The control panel 22 is used to control the operation of the first temperature sensor 12, the first drive motor 16, the electric telescopic rod 23, the electric control compartment 4, the fan 53, the heating wire 59, and the second temperature sensor 591, thereby realizing unified management of the power equipment.

[0049] The mounting top plate 56 and the auxiliary heating chamber 5 are reinforced by two positioning plates 58. An internal mounting frame 57 is provided inside the mounting top plate 56 to cooperate with the filter plate 55 and filter screen 54 for installation, which facilitates the separation of the internal equipment of the auxiliary heating chamber 5 during maintenance.

[0050] Two identical support rods 41 of different lengths are installed at the bottom of the fixed frame 3 and on the side away from the electrical control chamber 4. The bottom of the support rods 41 is connected to the support box 1, thereby supporting the fixed frame 3 and the grouting cylinder 31. The overall structure is simple and easy to operate, making it convenient and quick to get started, reducing the intensity of manual labor, and facilitating rapid molding when used with molds in the future.

[0051] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A ceramic green body slip casting forming device, comprising a support box (1), characterized in that, the top of the support box (1) is provided with a stabilizing seat (14), the top of the stabilizing seat (14) is provided with a forming pipe (33), the outer side of the forming pipe (33) is sleeved with a temperature conduction sleeve (17), the top of the forming pipe (33) is provided with a fixing frame (3), the top of the fixing frame (3) is provided with a slip casting barrel (31), and the bottom of the slip casting barrel (31) is provided with a slip casting pipe (32) extending into the forming pipe (33); the top of the support box (1) and on one side of the stabilizing seat (14) is provided with a protective cover (21), the inside of the protective cover (21) is fixedly connected with equidistantly distributed limiting rods (25), the outer side of each limiting rod (25) is slidably connected with a limiting sliding plate (26), and one side of the limiting sliding plate (26) is fixedly connected with a pressing plate (27) extending into the forming pipe (33); the inside of the support box (1) is fixedly connected with two installation baffles (11), the two installation baffles (11) are provided with an auxiliary heating bin (5), the top of the auxiliary heating bin (5) is provided with equidistantly distributed air outlet pipes (19) extending into the temperature conduction sleeve (17), the inside of the auxiliary heating bin (5) is provided with a second driving motor (52), the output end of the second driving motor (52) is fixedly connected with a fan (53), and the outer side of the second driving motor (52) is provided with equidistantly distributed electric heating wires (59).

2. The green tape slurry forming apparatus according to claim 1, wherein: The inside of the auxiliary heating bin (5) and on one side of the second driving motor (52) is provided with a second temperature sensor (591), and the inside of the auxiliary heating bin (5) and on the outer side of the second driving motor (52) is provided with a positioning seat (51).

3. The green tape slurry forming apparatus of claim 1, wherein: The top of the auxiliary heating bin (5) is provided with an installation top plate (56), the inside of the installation top plate (56) is provided with a filter screen (54), the outer side of the auxiliary heating bin (5) is provided with equidistantly distributed air outlet slits (592), the top of the installation top plate (56) is provided with an inside installation frame (57) fitted with the filter screen (54), the inside of the inside installation frame (57) and above the fan (53) is provided with a filter plate (55), and the bottom of the installation top plate (56) is fixedly connected with symmetrically distributed positioning clamping plates (58).

4. The green tape slurry forming apparatus of claim 2, wherein: The inside of the forming pipe (33) is rotatably connected with a stirring forming rod (15) extending to the outside, the outer side of the stirring forming rod (15) is provided with a first driving motor (16), and the output end of the first driving motor (16) is fixedly connected with one end of the stirring forming rod (15).

5. The green tape slurry forming apparatus of claim 4, wherein: The auxiliary forming box (2) is fixedly connected to the side of the protective cover (21) away from the stabilizing base (14), an electric telescopic rod (23) is installed in the auxiliary forming box (2), the output end of the electric telescopic rod (23) extends to the inside of the protective cover (21) and is fixedly connected with a connecting rod, the other end of the connecting rod is connected with two push rods (24), and the other ends of the two push rods (24) are connected with a limiting sliding plate (26).

6. The green tape slurry forming apparatus of claim 5, wherein: The outer side of one of the installation baffle plates (11) is fixedly connected with a first temperature sensor (12), and a storage bin (13) is installed in the support box body (1) and located on the side of the other installation baffle plate (11) of the support box body (1).

7. The green tape slurry forming apparatus of claim 6, wherein: The side of the protective cover (21) is fixedly connected with a control panel (22), and the first temperature sensor (12), the first driving motor (16), the electric telescopic rod (23), the fan (53), the electric heating wire (59) and the second temperature sensor (591) are electrically connected with the control panel (22).

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