Double-hydraulic synchronous molding press

Abstract

The utility model relates to the technical field of ceramsite light wallboard mould pressing, in particular to a double-hydraulic synchronous mould pressing machine which comprises a base and a mould pressing assembly, and the mould pressing assembly comprises a machining table, two abutting structures, a forming mould, a mould pressing frame, two hydraulic parts and a compacting structure. Then, the forming mold is placed on a machining table, driving rods are driven by driving air cylinders on supports on the two sides to drive connecting plates to be matched with guiding of guiding pieces, so that abutting pieces abut against the forming mold, and two hydraulic pieces on a mold pressing frame are controlled to be started; according to the mold pressing equipment, the slurry in the forming mold is fully compacted and formed in the forming mold in a pressurizing manner, so that the problems that the forming mold loaded with the slurry is directly placed on a stamping table and is not fixed, and the forming mold is not fixed are solved; therefore, in the mold pressing process, the position of a forming mold may deviate, and the mold pressing effect is affected.

Description

Technical Field

[0001] This utility model relates to the field of lightweight wall panel molding technology using expanded clay aggregate, and in particular to a dual hydraulic synchronous molding machine. Background Technology

[0002] Lightweight expanded clay aggregate wall panels are a new type of energy-saving and environmentally friendly building material. They are made by mixing raw materials such as expanded clay aggregate, cement, and gypsum in a certain proportion, adding an appropriate amount of water, pouring the mixture into a molding mold, stirring, and then using a molding equipment to pressurize the slurry in the molding mold and form it.

[0003] Currently, the molding equipment, as a pressure molding device for ceramsite lightweight wall panels, consists of a stamping table, molding die, stamping frame, stamping cylinder, and compaction plate. The molding die containing ceramsite lightweight wall panel slurry is placed on the stamping table, and the stamping cylinder mounted on the stamping frame drives the compaction plate to pressurize the slurry in the molding die, so that the slurry is fully compacted and formed in the molding die. After a period of curing, it is demolded.

[0004] However, using the above method, since the molding die is placed directly on the stamping table without being fixed after being loaded with slurry, the position of the molding die may shift during the molding process, thus affecting the molding effect. Utility Model Content

[0005] The purpose of this invention is to provide a dual hydraulic synchronous molding machine, which aims to solve the problem that in existing molding equipment, the molding die is placed directly on the stamping table without being fixed after being loaded with slurry, which may cause the molding die to shift during the molding process, thus affecting the molding effect.

[0006] To achieve the above objectives, this utility model provides a dual hydraulic synchronous molding press, including a base, characterized in that...

[0007] It also includes molding components,

[0008] The molding assembly includes a processing table, two contact structures, a molding die, a molding frame, two hydraulic components, and a compaction structure;

[0009] The processing table is fixedly connected to the base and located on one side of the base; the two abutting structures are respectively located on both sides of the processing table; each abutting structure includes a bracket, a driving cylinder, a driving rod, a connecting plate, a guide member, and an abutting member. The bracket is fixedly connected to the processing table and located on one side of the processing table; the driving cylinder is fixedly connected to the bracket and located on one side of the bracket; the driving rod is fixedly connected to the output end of the driving cylinder and located on one side of the driving cylinder; the connecting plate is fixedly connected to the driving rod and located on one side of the driving rod; the guide members are respectively disposed between the bracket and the connecting plate; the abutting member is disposed on one side of the connecting plate; the molding frame is fixedly connected to the base and located on one side of the base; the two hydraulic components are respectively disposed on one side of the molding frame; the compaction structure is respectively disposed on one side of the two hydraulic components.

[0010] The guide component includes a guide cylinder and a guide rod. The guide cylinder is fixedly connected to the bracket and located on one side of the bracket. The guide rod is slidably connected to the guide cylinder and fixedly connected to the connecting plate, and is located on one side of the guide cylinder.

[0011] The abutting component includes an abutting block and a buffer pad. The abutting block is fixedly connected to the connecting plate and is located on one side of the connecting plate. The buffer pad is fixedly connected to the abutting block and is located on one side of the abutting block.

[0012] The hydraulic components include a hydraulic cylinder, a hydraulic rod, and a connecting block. The hydraulic cylinder is fixedly connected to the molding frame and located on one side of the molding frame. The hydraulic rod is fixedly connected to the output end of the hydraulic cylinder and located on one side of the hydraulic cylinder. The connecting block is fixedly connected to the hydraulic rod and located on one side of the hydraulic rod.

[0013] The compaction structure includes two fittings, two connectors, and a molding plate. The two fittings are respectively disposed on one side of the two connecting blocks; the two connectors are respectively located on one side of the two fittings; the molding plate is fixedly connected to the two connectors and is located on one side of the two connectors.

[0014] The assembly includes an assembly frame and two locking screws. The assembly frame is fixedly connected to the connecting block and is located on one side of the connecting block. The two locking screws are threadedly connected to the assembly frame and are located on both sides of the assembly frame.

[0015] The connector includes a connecting part and a plug-in block. The connecting part is fixedly connected to the molding plate and is located on one side of the molding plate. The plug-in block is fixedly connected to the connecting part and is located on one side of the connecting part.

[0016] This utility model discloses a dual-hydraulic synchronous molding press. During the molding of lightweight ceramsite wall panels, ceramsite, cement, gypsum, and other raw materials are mixed evenly in a specific ratio, and then an appropriate amount of water is added and poured into the molding mold. The molding mold is then placed on the processing table. Driven by the drive cylinders on the supports on both sides, the drive rod drives the connecting plate in conjunction with the guide component, causing the contact component to contact the molding mold. Subsequently, the two hydraulic components on the molding frame are simultaneously activated, driving the compaction structure to pressurize the slurry within the molding mold, ensuring the slurry is fully compacted and formed. This solves the problem in existing molding equipment where the molding mold, after being loaded with slurry, is placed directly on the stamping table without being fixed, which may cause the molding mold to shift during the molding process, thus affecting the molding effect. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a front view of the entire utility model.

[0020] Figure 3 This is a structural schematic diagram of the entire utility model from another angle.

[0021] Figure 4 This is a top view of the entire utility model.

[0022] 101-Base, 102-Processing table, 103-Abutting structure, 104-Molding mold, 105-Molding frame, 106-Hydraulic component, 107-Compacting structure, 108-Bracket, 109-Drive cylinder, 110-Drive rod, 111-Connecting plate, 112-Guide component, 113-Abutting component, 114-Guide cylinder, 115-Guide rod, 116-Abutting block, 117-Buffer pad, 118-Hydraulic cylinder, 119-Hydraulic rod, 120-Connecting block, 121-Assembly part, 122-Plug-in component, 123-Molding plate, 124-Assembly frame, 125-Locking screw, 126-Connecting part, 127-Plug-in block. Detailed Implementation

[0023] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0024] Please see Figures 1-4 ,in, Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a front view of the entire utility model. Figure 3 This is a structural schematic diagram of the entire utility model from another angle. Figure 4 This is a top view of the entire utility model.

[0025] This utility model discloses a dual-hydraulic synchronous molding machine, comprising a base 101 and a molding assembly. The molding assembly includes a processing table 102, two abutment structures 103, a forming mold 104, a molding frame 105, two hydraulic components 106, and a compaction structure 107. Each abutment structure 103 includes a bracket 108, a drive cylinder 109, a drive rod 110, a connecting plate 111, a guide member 112, and an abutment member 113. The guide member 112 includes a guide cylinder 114 and a guide rod 115. The abutment member 113 includes an abutment block 116 and a buffer pad 117. The hydraulic components 106... The system includes a hydraulic cylinder 118, a hydraulic rod 119, and a connecting block 120. The compaction structure 107 includes two fittings 121, two connectors 122, and a molding plate 123. The fittings 121 include an assembly frame 124 and two locking screws 125. The connectors 122 include a connecting part 126 and a connector block 127. The aforementioned solution solves the problem in existing molding equipment where the molding die 104 is placed directly on the stamping table without being fixed after being loaded with slurry. This can cause the molding die 104 to shift during the molding process, thus affecting the molding effect.

[0026] In this specific embodiment, the base 101, in conjunction with the molding assembly, applies pressure to the slurry of the ceramsite lightweight wall panel, causing the slurry to be fully compacted and formed in the molding mold 104.

[0027] Furthermore, the processing table 102 is fixedly connected to the base 101 and located on one side of the base 101; the two abutting structures 103 are respectively located on both sides of the processing table 102; the bracket 108 is fixedly connected to the processing table 102 and located on one side of the processing table 102; the driving cylinder 109 is fixedly connected to the bracket 108 and located on one side of the bracket 108; the driving rod 110 is fixedly connected to the output end of the driving cylinder 109 and located on one side of the driving cylinder 109; the connecting plate 111 is fixedly connected to the driving rod 110 and located on one side of the driving rod 110; the guide members 112 are respectively disposed between the bracket 108 and the connecting plate 111; the abutting member 113 is disposed on one side of the connecting plate 111; the molding frame 105 is fixedly connected to the base 101 and located on one side of the base 101; the two hydraulic components 106 are respectively disposed on one side of the molding frame 105; the compaction structure 107 is respectively set on one side of the two hydraulic components 106. Raw materials such as ceramsite, cement, and gypsum are mixed evenly in proportion, and then an appropriate amount of water is added and poured into the molding mold 104. The molding mold 104 is then placed on the processing table 102. The drive cylinder 109 on the brackets 108 on both sides drives the drive rod 110 to drive the connecting plate 111 to cooperate with the guide component 112 to make the abutment component 113 abut against the molding mold 104. Then, the two hydraulic components 106 on the molding frame 105 are controlled to start simultaneously, driving the compaction structure 107 to pressurize the slurry in the molding mold 104, so that the slurry is fully compacted and formed in the molding mold 104. This solves the problem that in existing molding equipment, since the molding mold 104 is placed directly on the stamping table without being fixed after being loaded with slurry, the position of the molding mold 104 may be offset during the molding process, thus affecting the molding effect.

[0028] Furthermore, the guide cylinder 114 is fixedly connected to the bracket 108 and located on one side of the bracket 108; the guide rod 115 is slidably connected to the guide cylinder 114 and fixedly connected to the connecting plate 111, and located on one side of the guide cylinder 114. The guide cylinder 114 is used to support the sliding of the guide rod 115, and the sliding of the guide rod 115 is used to guide the position of the connecting plate 111 when it moves.

[0029] Furthermore, the abutment block 116 is fixedly connected to the connecting plate 111 and is located on one side of the connecting plate 111; the buffer pad 117 is fixedly connected to the abutment block 116 and is located on one side of the abutment block 116. The abutment block 116 cooperates with the buffer pad 117 to abut against the molding mold 104, thereby fixing the molding mold 104.

[0030] Furthermore, the hydraulic cylinder 118 is fixedly connected to the molding frame 105 and located on one side of the molding frame 105; the hydraulic rod 119 is fixedly connected to the output end of the hydraulic cylinder 118 and located on one side of the hydraulic cylinder 118; the connecting block 120 is fixedly connected to the hydraulic rod 119 and located on one side of the hydraulic rod 119, controlling the hydraulic cylinder 118 to drive the hydraulic rod 119 to drive the connecting plate 111, so that the compaction structure 107 applies pressure to the slurry in the molding mold 104. Through the arrangement of the two hydraulic cylinders 118, the pressure of the compaction structure 107 when applying pressure to the slurry in the molding mold 104 is more uniform.

[0031] Furthermore, the two assembly parts 121 are respectively disposed on one side of the two connecting blocks 120; the two plug-in parts 122 are respectively located on one side of the two assembly parts 121; the molding plate 123 is fixedly connected to the two plug-in parts 122 and located on one side of the two plug-in parts 122, and the assembly parts 121 are used to fix the plug-in parts 122 to complete the assembly of the molding plate 123 when assembling the molding plate 123.

[0032] Furthermore, the assembly frame 124 is fixedly connected to the connecting block 120 and is located on one side of the connecting block 120; the two locking screws 125 are respectively threaded to the assembly frame 124 and are respectively located on both sides of the assembly frame 124. When the plug-in 122 is inserted into the assembly frame 124, the locking screws 125 are turned to insert into the plug-in 122, thereby completing the assembly of the molding plate 123, which makes it more convenient to assemble or disassemble the molding plate 123.

[0033] Furthermore, the connecting part 126 is fixedly connected to the molding plate 123 and is located on one side of the molding plate 123; the plug-in block 127 is fixedly connected to the connecting part 126 and is located on one side of the connecting part 126. The connecting part 126 is used to support the assembly of the plug-in block 127, and the plug-in block 127 is used to insert into the assembly frame 124 to assemble the molding plate 123.

[0034] When using this invention, raw materials such as expanded clay, cement, and gypsum are mixed evenly in a certain proportion, and then an appropriate amount of water is added and poured into the molding mold 104. The molding mold 104 is then placed on the processing table 102. The drive cylinders 109 on the supports 108 on both sides drive the drive rods 110 to drive the connecting plate 111 in coordination with the guide member 112, so that the contact member 113 abuts against the molding mold 104. The two hydraulic cylinders 118 on the molding frame 105 are simultaneously activated, driving the two hydraulic rods 119 to drive the two connecting plates 111. The connecting plate 111 allows the molding plate 123 to apply pressure to the slurry in the molding mold 104. The two hydraulic cylinders 118 ensure that the pressure of the compaction structure 107 is more uniform when applying pressure to the slurry in the molding mold 104. By using pressure, the slurry is fully compacted and formed in the molding mold 104, thus solving the problem that in existing molding equipment, the molding mold 104 is placed directly on the stamping table without being fixed after being loaded with slurry, which may cause the position of the molding mold 104 to shift during the molding process, thus affecting the molding effect.

[0035] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A dual hydraulic synchronous molding press, comprising a base, characterized in that, It also includes molding components, The molding assembly includes a processing table, two contact structures, a molding die, a molding frame, two hydraulic components, and a compaction structure; The processing table is fixedly connected to the base and located on one side of the base; the two abutting structures are respectively located on both sides of the processing table; each abutting structure includes a bracket, a driving cylinder, a driving rod, a connecting plate, a guide member, and an abutting member. The bracket is fixedly connected to the processing table and located on one side of the processing table; the driving cylinder is fixedly connected to the bracket and located on one side of the bracket; the driving rod is fixedly connected to the output end of the driving cylinder and located on one side of the driving cylinder; the connecting plate is fixedly connected to the driving rod and located on one side of the driving rod; the guide members are respectively disposed between the bracket and the connecting plate; the abutting member is disposed on one side of the connecting plate; the molding frame is fixedly connected to the base and located on one side of the base; the two hydraulic components are respectively disposed on one side of the molding frame; the compaction structure is respectively disposed on one side of the two hydraulic components.

2. The dual hydraulic synchronous molding press as described in claim 1, characterized in that, The guide component includes a guide cylinder and a guide rod. The guide cylinder is fixedly connected to the bracket and located on one side of the bracket. The guide rod is slidably connected to the guide cylinder and fixedly connected to the connecting plate, and located on one side of the guide cylinder.

3. The dual hydraulic synchronous molding press as described in claim 2, characterized in that, The abutting component includes an abutting block and a buffer pad. The abutting block is fixedly connected to the connecting plate and is located on one side of the connecting plate. The buffer pad is fixedly connected to the abutting block and is located on one side of the abutting block.

4. The dual hydraulic synchronous molding press as described in claim 3, characterized in that, The hydraulic component includes a hydraulic cylinder, a hydraulic rod, and a connecting block. The hydraulic cylinder is fixedly connected to the molding frame and located on one side of the molding frame. The hydraulic rod is fixedly connected to the output end of the hydraulic cylinder and located on one side of the hydraulic cylinder. The connecting block is fixedly connected to the hydraulic rod and located on one side of the hydraulic rod.

5. A dual hydraulic synchronous molding press as described in claim 4, characterized in that, The compaction structure includes two fittings, two connectors, and a molding plate. The two fittings are respectively disposed on one side of the two connecting blocks; the two connectors are respectively located on one side of the two fittings; the molding plate is fixedly connected to the two connectors and is located on one side of the two connectors.

6. A dual hydraulic synchronous molding press as described in claim 5, characterized in that, The assembly includes an assembly frame and two locking screws. The assembly frame is fixedly connected to the connecting block and is located on one side of the connecting block. The two locking screws are threadedly connected to the assembly frame and are located on both sides of the assembly frame.

7. A dual hydraulic synchronous molding press as described in claim 6, characterized in that, The connector includes a connecting part and a plug-in block. The connecting part is fixedly connected to the molding plate and is located on one side of the molding plate. The plug-in block is fixedly connected to the connecting part and is located on one side of the connecting part.

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