Drying device for micro color master batch processing

Abstract

The utility model discloses a drying device for miniature color master batch processing, and relates to the technical field of miniature color master batch processing, the drying device comprises a drying box, the right side of the top of the drying box is fixedly connected with a feed port, the right side of the bottom end of the drying box is provided with a discharge port, and the periphery of the bottom end of the drying box is fixedly provided with supporting legs; a screening unit is arranged in the drying box, a heating unit is arranged on the right side of the drying box and comprises a heating cylinder fixedly installed on the right side of the drying box, and a partition plate is fixedly installed on the inner wall of the heating cylinder. The electric heating pipe is arranged to heat extracted gas, the extracted gas is discharged into the drying box, color master batches rolling in the drying box are dried, the two sets of filter screen plates are arranged to filter the sucked gas, impurities are prevented from being contained in the gas, and therefore the working efficiency is improved; the production quality of the color master batch is further improved.

Description

Technical Field

[0001] This utility model relates to the field of micro masterbatch processing technology, specifically to a drying device for micro masterbatch processing. Background Technology

[0002] Color masterbatch is a mixture of resin and a large amount of pigment (up to 50%) or dye to form a high-concentration color. Also known as color seed, it is an aggregate made by uniformly loading an excessive amount of pigment or dye into resin. During processing, a small amount of color masterbatch is mixed with uncolored resin to achieve the designed pigment concentration in the resin or product. However, processing color masterbatch into other products requires it to reach a certain degree of dryness; therefore, drying treatment is necessary during its processing.

[0003] In the prior art, a Chinese patent document with publication number CN219359958U and publication date of July 18, 2023, was proposed to solve the above-mentioned technical problems. The technical solution disclosed in the patent document is as follows: A drying device for color masterbatch processing includes a body, a feeding port is provided on the top of the body, and a first feeding plate, a second feeding plate and a stirring feeding device are arranged sequentially from top to bottom inside the body; the first feeding plate and the second feeding plate have the same structure, the first feeding plate is evenly provided with feeding holes, a heating device is provided inside the first feeding plate, and a vibration motor is provided at the bottom of both the first feeding plate and the second feeding plate.

[0004] To address the drying issue in masterbatch processing, existing technology employs a first and second air inlet to introduce hot air for drying. The first air inlet is positioned between the first and second discharge trays to heat the masterbatch on the first discharge tray. This, combined with the heating device on the first discharge tray, enables a dual drying process. However, the introduced hot air lacks filtration capabilities, allowing impurities from the outside air to be drawn into the heating tube by the fan, causing blockages. Furthermore, these impurities can integrate with the masterbatch itself, negatively impacting its production quality. Utility Model Content

[0005] The purpose of this invention is to provide a drying device for micro masterbatch processing to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A drying device for micro masterbatch processing includes a drying chamber. A feed inlet is fixedly connected to the upper right side of the top of the drying chamber, and a discharge outlet is opened on the upper right side of the bottom of the drying chamber. Support legs are fixedly installed on all four sides of the bottom of the drying chamber.

[0008] The drying chamber is equipped with a sieving unit inside, and a heating unit is located on the upper right side of the drying chamber.

[0009] The heating unit includes a heating cylinder fixedly installed on the right side of the drying oven. A partition plate is fixedly installed on the inner wall of the heating cylinder, and a support bracket is fixedly connected to the bottom end of the heating cylinder.

[0010] A further improvement of this utility model is that: exhaust holes are provided at both ends of the right side of the partition plate; a support frame is fixedly installed inside the heating cylinder at the right side of the partition plate; a servo motor is fixedly installed at the rear end of the support frame; the output end of the servo motor extends to the front end of the support frame and is fixedly sleeved with an exhaust fan; and the support frame can support the exhaust fan.

[0011] A further improvement of this utility model is that: the right end of the heating cylinder is provided with an installation groove both in front of and behind the exhaust fan; a filter screen is movably inserted into the installation groove; an electric heating tube is fixedly installed in the middle of the left side of the partition plate; and the filter screen is movably inserted into the installation groove for easy removal and cleaning.

[0012] A further improvement of this utility model is that: an exhaust pipe is fixedly installed on the output end of the exhaust hole of the partition plate, the other end of the exhaust pipe extends to the upper and lower ends of the left side of the heating cylinder, and a conveying pipe is fixedly connected to the other end of the exhaust pipe.

[0013] A further improvement of this utility model is that a heat exhaust cover is fixedly installed on the other end of the conveying pipe, and the heat exhaust cover is fixedly installed at the upper and lower openings on the right side of the drying oven.

[0014] A further improvement of the present invention is that the screening unit includes a screening screen plate fixedly installed on the inner wall of the right side of the drying chamber, a guide plate fixedly connected to the bottom end of the screening screen plate, and a discharge pipe fixedly installed on the other end of the guide plate on the right side of the drying chamber.

[0015] A further improvement of this utility model is that: a second screening screen is fixedly installed on the left inner wall of the drying box below the guide plate; a guide cavity is opened at the bottom of the drying box; and a guide port is opened on the left shell of the drying box at the output end of the guide cavity; the first screening screen and the second screening screen can screen the dried masterbatch.

[0016] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0017] This utility model provides a drying device for micro masterbatch processing. It heats the extracted gas by setting an electric heating tube and then discharges it into the drying chamber to dry the masterbatch particles rolling inside the drying chamber. Two sets of filter screens are set to filter the extracted gas to prevent impurities from being contained in the gas, thereby improving work efficiency and further improving the production quality of masterbatch particles.

[0018] This utility model provides a drying device for micro masterbatch processing. By setting up a first screening screen and a second screening screen, the masterbatch is screened during the drying process, so that the internal fragments can be separated, thereby improving the processing quality of the masterbatch. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic cross-sectional view of the drying oven structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the heating cylinder structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the filter screen structure of this utility model;

[0023] Figure 5 This is a cross-sectional schematic diagram of the heating cylinder structure of this utility model.

[0024] In the diagram: 1. Drying oven; 11. Screening mesh plate one; 12. Guide plate; 13. Discharge pipe; 14. Screening mesh plate two; 15. Guide chamber; 16. Guide port; 17. Support bracket; 18. Heating cylinder; 19. Conveying pipe; 110. Heat exhaust hood; 111. Divider plate; 112. Bearing frame; 113. Servo motor; 114. Exhaust fan; 115. Mounting slot; 116. Filter mesh plate; 117. Exhaust port; 118. Electric heating tube; 119. Exhaust pipe; 2. Feed inlet; 3. Discharge port; 4. Support leg. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0026] like Figure 1-5As shown, this utility model provides a drying device for micro color masterbatch processing, including a drying box 1. A feed inlet 2 is fixedly connected to the upper right side of the top of the drying box 1, and a discharge outlet 3 is opened on the upper right side of the bottom of the drying box 1. Support legs 4 are fixedly installed on all four sides of the bottom of the drying box 1. A screening unit is set inside the drying box 1, and a heating unit is set on the upper right side of the drying box 1. The screening unit includes a screening screen plate 11 fixedly installed on the inner wall of the right side of the drying box 1. A guide plate 12 is fixedly connected to the bottom of the screening screen plate 11. A discharge pipe 13 is fixedly installed on the other end of the guide plate 12 on the upper right side of the drying box 1. A screening screen plate 14 is fixedly installed on the inner wall of the left side of the drying box 1 below the guide plate 12. A guide cavity 15 is opened at the bottom of the interior of the drying box 1. A guide port 16 is opened on the left side shell of the drying box 1 at the output end of the guide cavity 15.

[0027] Furthermore, the masterbatch is screened by setting a screening screen plate 11. The inclined angle of the screening screen plate 11 causes the masterbatch to roll continuously. During the rolling process, the masterbatch is screened by the screen plate, so that the broken particles are separated. The masterbatch rolls from the top of the screening screen plate 11 to the top of the screening screen plate 14 for secondary screening. The broken particles fall through the mesh into the guide plate 12 and the guide cavity 15, and roll along their inclined angle. The broken particles are discharged to the outside by the discharge pipe 13 and the guide port 16. The screened masterbatch is discharged to the outside by the discharge port 3. Example

[0028] like Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the heating unit includes a heating cylinder 18 fixedly installed on the right side of the drying oven 1. A partition plate 111 is fixedly installed on the inner wall of the heating cylinder 18. A support bracket 17 is fixedly connected to the bottom end of the heating cylinder 18. Exhaust holes 117 are provided at both ends of the right side of the partition plate 111. A support frame 112 is fixedly installed inside the heating cylinder 18 on the right side of the partition plate 111. A servo motor 113 is fixedly installed at the rear end of the support frame 112. The output end of the servo motor 113 extends to the front end of the support frame 112 and is fixedly sleeved with an exhaust fan 1. 14. The right end of the heating cylinder 18 is provided with mounting slots 115 at both the front and rear of the exhaust fan 114. A filter screen plate 116 is movably inserted into the mounting slot 115. An electric heating tube 118 is fixedly installed in the middle of the left side of the partition plate 111. An exhaust pipe 119 is fixedly installed on the output end of the exhaust port 117 of the partition plate 111. The other end of the exhaust pipe 119 extends to the upper and lower ends of the left side of the heating cylinder 18. A conveying pipe 19 is fixedly connected to the other end of the exhaust pipe 119. A heat exhaust cover 110 is fixedly installed on the other end of the conveying pipe 19. The heat exhaust cover 110 is fixedly installed at the upper and lower openings on the right side of the drying oven 1.

[0029] Furthermore, the output of the servo motor 113 drives the exhaust fan 114 to rotate at a constant speed, drawing outside air into the heating cylinder 18. The filter screen 116 filters impurities in the gas. The gas continuously flows into the exhaust pipe 119 through the exhaust port 117. The exhaust pipe 119 is coiled in a ring around the outer surface of the electric heating tube 118. The heat source of the electric heating tube 118 heats the gas inside the exhaust pipe 119. The ring coiling arrangement can increase the heating time and promote the heating effect. The hot gas flows into the conveying pipe 19 and the heat exhaust cover 110. The heat exhaust cover 110 discharges the gas into the drying chamber 1. As the masterbatch continuously rolls, the hot gas dries the moisture inside the masterbatch, promoting the drying of the masterbatch.

[0030] The working principle of this micro-drying device for color masterbatch processing will be explained in detail below.

[0031] like Figure 1-5 As shown, during use, the masterbatch is fed into the drying chamber 1 through the feed inlet 2. The masterbatch enters the drying chamber 1 and falls onto the top of the screening screen 11. Due to its inclined angle, the masterbatch continuously rolls, and during this rolling process, it is screened by the screen, separating the broken particles. The masterbatch rolls from the top of the screening screen 11 to the top of the screening screen 14 for secondary screening. The broken particles fall through the mesh into the guide plate 12 and the guide cavity 15, again rolling along their inclined angle. The broken particles are discharged to the outside through the discharge pipe 13 and the guide port 16. The screened masterbatch is discharged out through the discharge port 3. During the screening process, the servo motor 1... The output end of 13 drives the exhaust fan 114 to rotate at a constant speed, drawing outside air into the heating cylinder 18. The filter screen 116 filters impurities in the gas. The gas continuously flows into the exhaust pipe 119 through the exhaust port 117. The exhaust pipe 119 is coiled in a ring around the outer surface of the electric heating tube 118. The heat source of the electric heating tube 118 is used to heat the gas inside the exhaust pipe 119. The ring coiling arrangement can increase the heating time and promote the heating effect. The hot gas flows into the conveying pipe 19 and the heat exhaust cover 110. The heat exhaust cover 110 discharges it into the drying chamber 1. As the masterbatch continuously rolls, the hot gas dries the moisture inside the masterbatch, promoting the drying of the masterbatch.

[0032] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A drying device for micro masterbatch processing, comprising a drying chamber (1), characterized in that: The drying box (1) has a feed inlet (2) fixedly connected to the top right side, and a discharge outlet (3) is opened on the bottom right side of the drying box (1). Support legs (4) are fixedly installed on all four sides of the bottom of the drying box (1). The drying box (1) is equipped with a screening unit inside and a heating unit is provided on the right side of the drying box (1). The heating unit includes a heating cylinder (18) fixedly installed on the right side of the drying box (1). A partition plate (111) is fixedly installed on the inner wall of the heating cylinder (18), and a support bracket (17) is fixedly connected to the bottom end of the heating cylinder (18).

2. The drying device for micro masterbatch processing according to claim 1, characterized in that: The partition plate (111) has exhaust holes (117) at both ends on the right side. The heating cylinder (18) has a support frame (112) fixedly installed inside on the right side of the partition plate (111). A servo motor (113) is fixedly installed at the rear end of the support frame (112). The output end of the servo motor (113) extends to the front end of the support frame (112) and is fixedly fitted with an exhaust fan (114).

3. The drying device for micro masterbatch processing according to claim 2, characterized in that: The right end of the heating cylinder (18) is provided with mounting slots (115) in front of and behind the exhaust fan (114). A filter screen plate (116) is movably inserted into the mounting slot (115). An electric heating tube (118) is fixedly installed in the middle of the left side of the partition plate (111).

4. The drying device for micro masterbatch processing according to claim 2, characterized in that: The partition plate (111) is fixedly installed with an exhaust pipe (119) on the output end of the exhaust hole (117). The other end of the exhaust pipe (119) extends to the upper and lower ends of the left side of the heating cylinder (18). A conveying pipe (19) is fixedly connected to the other end of the exhaust pipe (119).

5. The drying device for micro masterbatch processing according to claim 4, characterized in that: A heat exhaust cover (110) is fixedly installed on the other end of the conveying pipe (19), and the heat exhaust cover (110) is fixedly installed at the upper and lower openings on the right side of the drying oven (1).

6. The drying device for micro masterbatch processing according to claim 1, characterized in that: The screening unit includes a screening screen plate (11) fixedly installed on the inner wall of the right side of the drying box (1). A guide plate (12) is fixedly connected to the bottom end of the screening screen plate (11). A discharge pipe (13) is fixedly installed on the other end of the guide plate (12) on the right side of the drying box (1).

7. The drying device for micro masterbatch processing according to claim 1, characterized in that: A screening screen plate (14) is fixedly installed on the left inner wall of the drying box (1) below the guide plate (12). A guide cavity (15) is opened at the bottom of the drying box (1). A guide port (16) is opened on the left shell of the drying box (1) at the output end of the guide cavity (15).

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