Automatic wire arranging machine
By automating the magnetic feeding and conversion support mechanism, the problem of low efficiency in manual feeding of yarn spools has been solved, realizing automated feeding and improving production efficiency and continuity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-03
AI Technical Summary
In existing technologies, manual unloading of yarn after yarn spinning is inefficient and labor-intensive, resulting in limited production efficiency.
The system employs a magnetic feeding mechanism and a conversion support mechanism. It uses a ring electromagnet to automatically attract the wire spool and move it to the collection box. Combined with a gear ring, it realizes the position conversion of the support plate, thereby achieving automated feeding.
It eliminates the need for manual operation, improving production efficiency, reducing labor intensity, and enhancing the continuity and efficiency of the yarn finishing machine's workflow.
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Figure CN224076841U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of yarn straightening machines, and in particular to an automated yarn straightening machine. Background Technology
[0002] A yarn straightening machine is a device used to sort and process yarn. It typically has multiple functions, designed to comb, straighten, and wind yarn according to specific requirements to meet the needs of subsequent production processes.
[0003] Existing technology, Chinese Patent Publication No. CN217437408U, discloses a yarn straightening machine for textiles, relating to the field of textile technology. The machine includes a yarn straightening machine body. From left to right, a first fixed rod, a first fixed shaft, and a second fixed rod are sequentially fixedly connected to the inner wall of the machine body. The first fixed rod has multiple yarn straightening holes evenly distributed around it. The second fixed rod has slots corresponding to the number of yarn straightening holes. This yarn straightening machine, by having yarn straightening holes inside the first fixed rod, separates the yarns, preventing tangling. A second lightweight guide roller, rotatably connected to the outer end of a first slider via a bearing, allows the yarns to move up and down within a certain range. This allows the second lightweight guide roller to contact a second limit switch and a first limit switch, controlling the hydraulic telescopic rod to move up and down, thereby adjusting the yarn tension.
[0004] In the traditional wire processing industry, the unloading process after the wire spool is completed mostly relies on manual operation. Operators need to manually remove the wire spool and carry it to the collection device. This manual unloading method not only consumes a lot of time and seriously restricts production efficiency, but also makes the labor intensity of workers extremely high due to frequent handling operations. Therefore, an automated wire spooling machine is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides an automated yarn straightening machine, which aims to solve the problems of low efficiency and high labor intensity of manual unloading after yarn straightening in the prior art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: an automated yarn straightening machine, comprising a processing table, wherein a magnetic feeding mechanism and a conversion support mechanism are provided on the top of the processing table, the magnetic feeding mechanism comprising a fixed plate, the bottom of the fixed plate being fixedly connected to the top of the processing table, a screw being rotatably connected to the outer wall of the fixed plate, a screw hole slider being threadedly connected to the outer wall of the screw, a conversion plate being rotatably connected to the outer wall of the screw hole slider, a ring electromagnet being fixedly connected to one end of the conversion plate, a support plate being fixedly connected to the other end of the conversion plate, and a collection box being fixedly connected to the back of the processing table.
[0007] As a further description of the above technical solution:
[0008] The magnetic feeding mechanism also includes a motor, the outer wall of which is fixedly connected to the outer wall of the fixed plate, and the output end of the motor is fixedly connected to the screw at one end close to each other.
[0009] As a further description of the above technical solution:
[0010] The magnetic feeding mechanism has a limiting slide groove, which is located on the top of the processing table. A limiting slider is slidably connected to the inner wall of the limiting slide groove, and the top of the limiting slider is fixedly connected to the bottom of the screw hole slider.
[0011] As a further description of the above technical solution:
[0012] The magnetic feeding mechanism also includes a limiting rotating rod and a second motor. The outer wall of the second motor is fixedly connected to the outer wall of the fixed plate, and the output end of the second motor is fixedly connected to one end of the limiting rotating rod.
[0013] As a further description of the above technical solution:
[0014] The magnetic feeding mechanism also includes a wire spool, the inner wall of which is slidably connected to the outer wall of the limiting rotating rod, and a magnetic ring groove is provided on the side wall of the wire spool.
[0015] As a further description of the above technical solution:
[0016] The conversion support mechanism includes a third motor, the outer wall of which is fixedly connected to the outer wall of the screw hole slider.
[0017] As a further description of the above technical solution:
[0018] The conversion support mechanism also includes a gear, the inner wall of which is fixedly connected to the outer wall of the motor's three output shafts.
[0019] As a further description of the above technical solution:
[0020] The conversion support mechanism also includes a gear ring, the inner wall of which is fixedly connected to the outer wall of the conversion plate, and the outer wall of the gear ring meshes with the outer wall of the gear.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, by setting up a magnetic feeding mechanism, an annular electromagnet is inserted into the magnetic ring groove of the wire spool, and the wire spool is removed from the limiting rotating rod by magnetic attraction and moved to the top of the collection box for feeding. The whole process does not require manual operation, saving time, improving production efficiency and reducing the intensity of manual labor.
[0023] 2. In this utility model, by setting a conversion support mechanism, when it is necessary to unload material, the conversion plate is rotated to make the annular electromagnet in the working position to magnetically attract the wire spool. After loading material, the conversion plate is rotated again to make the support plate return to the position of supporting the wire spool. There is no need to manually adjust the position of the components, which greatly improves the continuity and efficiency of the wire making machine's workflow. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the main structure of an automated yarn straightening machine proposed in this utility model;
[0025] Figure 2 This is a schematic diagram of the back view of the conversion plate structure of an automated yarn straightening machine proposed in this utility model;
[0026] Figure 3 This is a partial structural diagram of the magnetic feeding mechanism of an automated yarn straightening machine proposed in this utility model;
[0027] Figure 4 This is a front view structural diagram of the conversion plate of an automated yarn straightening machine proposed in this utility model.
[0028] Legend:
[0029] 1. Processing table; 2. Magnetic feeding mechanism; 211. Fixing plate; 212. Screw; 213. Screw hole slider; 214. Conversion plate; 215. Ring electromagnet; 216. Support plate; 217. Collection box; 218. Motor 1; 219. Limiting groove; 220. Limiting slider; 221. Limiting rotating rod; 222. Wire spool; 223. Magnetic ring groove; 224. Motor 2; 3. Conversion support mechanism; 311. Motor 3; 312. Gear; 313. Gear ring. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Reference Figures 2-4This utility model provides an embodiment of an automated wire straightening machine, including a processing table 1. A magnetic feeding mechanism 2 and a conversion support mechanism 3 are provided on the top of the processing table 1. The magnetic feeding mechanism 2 is used to automatically feed the wire spool 222, and the conversion support mechanism 3 is used to convert the positions of the support plate 216 and the annular electromagnet 215. The magnetic feeding mechanism 2 includes a fixed plate 211, which provides mounting support for the screw 212 and the motor 218. The bottom of the fixed plate 211 is fixedly connected to the top of the processing table 1. The screw 212 is rotatably connected to the outer wall of the fixed plate 211. The screw 212 rotates under the drive of the motor 218 to drive the screw hole slider 213 to move. A threaded slider 213 with a threaded hole is connected. The slider 213 moves along the screw 212 and drives the conversion plate 214 to move. The outer wall of the slider 213 is rotatably connected to the conversion plate 214. The conversion plate 214 is used to install the annular electromagnet 215 and the support plate 216 and realize the position conversion between the two. One end of the conversion plate 214 is fixedly connected to the annular electromagnet 215. When the annular electromagnet 215 is energized, it generates magnetic force to attract the wire spool 222 to realize the feeding. The other end of the conversion plate 214 is fixedly connected to the support plate 216. The support plate 216 supports the wire spool 222 when it is arranging the wire. A collection box 217 is fixedly connected to the back of the processing table 1. The collection box 217 is used to collect the replaced wire spool 222.
[0032] Reference Figures 1-3 The magnetic feeding mechanism 2 also includes a motor 218, which provides power for the rotation of the screw 212. The outer wall of the motor 218 is fixedly connected to the outer wall of the fixed plate 211. The output end of the motor 218 is fixedly connected to one end of the screw 212. The magnetic feeding mechanism 2 includes a limiting slide groove 219, which provides a track for the sliding of the limiting slider 220. The limiting slide groove 219 is located on the top of the processing table 1. The inner wall of the limiting slide groove 219 is slidably connected to the limiting slider 220. The limiting slider 220 and the limiting slide groove 219 cooperate to limit the movement direction of the screw hole slider 213. The top of the limiting slider 220 is fixedly connected to the bottom of the screw hole slider 213. The suction and feeding mechanism 2 also includes a limiting rotating rod 221 and a second motor 224. The limiting rotating rod 221 is used to install the wire spool 222 and drive it to rotate. The second motor 224 provides power for the rotation of the limiting rotating rod 221. The outer wall of the second motor 224 is fixedly connected to the outer wall of the fixed plate 211. The output end of the second motor 224 is fixedly connected to the end of the limiting rotating rod 221 that is close to each other. The magnetic suction feeding mechanism 2 also includes a wire spool 222. The wire spool 222 is the carrier of the wire. The inner wall of the wire spool 222 is slidably connected to the outer wall of the limiting rotating rod 221. The side wall of the wire spool 222 is provided with a magnetic ring groove 223. The magnetic ring groove 223 cooperates with the annular electromagnet 215 to realize the magnetic suction feeding of the wire spool 222.
[0033] Reference Figures 2-4The conversion support mechanism 3 includes a motor 311, which provides power for the rotation of the gear 312. The outer wall of the motor 311 is fixedly connected to the outer wall of the screw hole slider 213. The conversion support mechanism 3 also includes a gear 312, which rotates under the drive of the motor 311 and drives the gear ring 313 to rotate. The inner wall of the gear 312 is fixedly connected to the outer wall of the output shaft of the motor 311. The conversion support mechanism 3 also includes a gear ring 313, which rotates under the drive of the gear 312 to realize the rotation of the conversion plate 214. The inner wall of the gear ring 313 is fixedly connected to the outer wall of the conversion plate 214, and the outer wall of the gear ring 313 meshes with the outer wall of the gear 312.
[0034] Working principle: When the wire spool 222 needs to be replaced after the wire has been spun, the motor 218 is started, causing the output end of the motor 218 to drive the screw 212, which is fixedly connected, to rotate. This causes the threaded slider 213 on the outer wall of the screw 212 to slide, which in turn causes the fixedly connected limit slider 220 to slide on the inner wall of the limit groove 219. This limits the movement direction of the threaded slider 213. The threaded slider 213 then drives the conversion plate 214 to move towards the collection box 217, so that the support plate 216 no longer supports the wire spool 222. The motor 311 is started to rotate forward, causing the output shaft of the motor 311 to drive the gear 312 fixedly connected to the outer wall to rotate. The gear 312 drives the gear ring 313, which is meshed with the outer wall, to rotate. This causes the conversion plate 214 fixedly connected to the inner wall of the gear ring 313 to rotate 180 degrees counterclockwise, so as to facilitate the subsequent magnetic feeding.
[0035] By reversing the starter motor 218, the screw hole slider 213 moves the annular electromagnet 215 via the conversion plate 214, causing the annular electromagnet 215 to insert into the inner wall of the magnetic suction groove 223 on the side wall of the wire spool 222. Then, the starter motor 218 rotates forward, and the wire spool 222 is removed from the outer wall of the limit rod 221 by magnetic attraction. It is then moved above the collection box 217, and the annular electromagnet 215 is de-energized. Since the volume of the annular electromagnet 215 is smaller than that of the magnetic suction groove 223, the wire spool 222, without magnetic attraction, falls into the collection box 217 under gravity, thus achieving automated feeding without the need for manual removal of the wire spool 222.
[0036] The yarn spool 222 that needs to be spun is placed on the outer wall of the limiting rotating rod 221 by manual placement. Then, the motor 311 is started to reverse, which can reset the support plate 216. The support plate 216 can support the side wall of the yarn spool 222. By starting the motor 224, the output end of the motor 224 drives the fixedly connected limiting rotating rod 221 to rotate. The limiting rotating rod 221 can drive multiple yarn spools 222 on the outer wall to perform yarn feeding operations, so as to facilitate the subsequent yarn spun.
[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An automated wire straightening machine comprising a processing table (1), characterized in that: The top of the processing table (1) is provided with a magnetic discharge mechanism (2) and a conversion support mechanism (3). The magnetic discharge mechanism (2) comprises a fixed plate (211), the bottom of which is fixedly connected to the top of the processing table (1), the outer wall of the fixed plate (211) is rotatably connected with a screw rod (212), the outer wall of the screw rod (212) is threadedly connected with a screw hole sliding block (213), the outer wall of the screw hole sliding block (213) is rotatably connected with a conversion plate (214), one end of the conversion plate (214) is fixedly connected with a ring-shaped electromagnet (215), the other end of the conversion plate (214) is fixedly connected with a support plate (216), and the back of the processing table (1) is fixedly connected with a collection box (217).
2. An automated silk aligner according to claim 1, wherein: The magnetic discharge mechanism (2) further comprises a motor one (218), the outer wall of which is fixedly connected to the outer wall of the fixed plate (211), and the output end of the motor one (218) is fixedly connected to the end of the screw rod (212) close to each other.
3. The automatic silk aligner according to claim 1, wherein: The magnetic discharge mechanism (2) further comprises a limiting sliding groove (219), which is formed in the top of the processing table (1), and a limiting sliding block (220) which is slidably connected to the inner wall of the limiting sliding groove (219), and the top of the limiting sliding block (220) is fixedly connected to the bottom of the screw hole sliding block (213).
4. The automated silk aligner of claim 1, wherein: The magnetic discharge mechanism (2) further comprises a limiting rotating rod (221) and a motor two (224), the outer wall of which is fixedly connected to the outer wall of the fixed plate (211), and the output end of the motor two (224) is fixedly connected to the end of the limiting rotating rod (221) close to each other.
5. The automated silk aligner of claim 1, wherein: The magnetic discharge mechanism (2) further comprises a silk cylinder (222), which is slidably connected to the outer wall of the limiting rotating rod (221), and a magnetic attraction ring groove (223) is formed in the side wall of the silk cylinder (222).
6. The automated silk aligner of claim 1, wherein: The conversion support mechanism (3) comprises a motor three (311), the outer wall of which is fixedly connected to the outer wall of the screw hole sliding block (213).
7. The automated silk aligner of claim 1, wherein: The conversion support mechanism (3) further comprises a gear (312), the inner wall of which is fixedly connected to the outer wall of the output shaft of the motor three (311).
8. The automated silk aligner of claim 1, wherein: The conversion support mechanism (3) further comprises a gear ring (313), the inner wall of which is fixedly connected to the outer wall of the conversion plate (214), and the outer wall of the gear ring (313) is meshingly connected to the outer wall of the gear (312).
Citation Information
Patent Citations
Yarn arranging machine for spinning yarns
CN217437408U