Stacked screw machine convenient to clean

By introducing a cleaning rack and filter components into the screw press, and combining the linkage of water pumps and air pumps, a wide range of water spraying and high-pressure air blowing are achieved, solving the problems of low cleaning efficiency and water waste in existing screw presses, improving the cleaning effect and realizing water recycling.

CN224077230UActive Publication Date: 2026-04-03JIANGSU NORD ENVIRONMENTAL ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The existing screw press dewatering machine has a small water spray range, resulting in low cleaning efficiency and poor cleaning effect between the fixed ring and the moving ring, leading to serious water waste.

Method used

A cleaning assembly was designed, comprising a cleaning rack, motor, rotating shaft, turntable, nozzle, and air blowing pipe. Through the linkage of a water pump and an air pump, a wide range of water spraying and high-pressure air blowing are achieved, and water is recycled by combining a filter assembly.

Benefits of technology

It improves the cleaning effect and efficiency of the screw press, reduces water waste, and realizes water recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a stack screw machine convenient to clean, and relates to the field of stack screw machines, the stack screw machine comprises a stack screw machine main body, the stack screw machine main body comprises a water collecting tank at the bottom and a sludge outlet hopper at the end, and also comprises a dosing assembly and a flocculation tank which are connected to one side of the stack screw machine main body, and the upper side of the stack screw machine main body is provided with a cleaning frame. The lower side of the cleaning frame is connected with a cleaning assembly, the upper side of the cleaning frame is provided with an air pump, one end of the cleaning frame is connected with a motor, the output shaft end of the motor is connected with a rotating shaft, the rotating shaft is fixedly connected into the cleaning assembly in series, and a drainage pipe is arranged at the end of the water collecting tank and connected with a filtering assembly. The filtering assembly comprises a second box, the upper end of the second box is connected with a water pump, the liquid outlet end of the water pump is connected with a water outlet pipe, and the other end of the water outlet pipe is connected to the cleaning assembly. The cleaning device has the advantages of enhancing the cleaning effect and improving the cleaning efficiency, and has the effect of recycling a water source.
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Description

Technical Field

[0001] This utility model relates to the field of screw press technology, specifically to a screw press that is easy to clean. Background Technology

[0002] Screw press sludge dewatering machines are widely used in the sludge dewatering process of sewage treatment. When the screw press sludge dewatering machine is working, the sludge enters from the sludge inlet hopper. As the screw rotates inside the machine, the sludge passes through the thickening section and the dewatering section, and is squeezed out between the end of the screw and the back pressure plate, falling out of the sludge outlet.

[0003] A search revealed existing technology (application number: CN202323306969.5), which describes "an easy-to-clean screw press dewatering machine, comprising a screw press dewatering machine body with a dewatering chamber, a spray plate disposed on the right side inside the dewatering chamber, a baffle plate disposed on the left side of the spray plate and rotatably and sealingly connected to the dewatering chamber, the baffle plate being circular and having multiple water outlets on its axial side, a circular hole disposed on the left side of the spray plate corresponding to the left and right water outlets, and the circular hole not communicating with the right side of the spray plate, a nozzle being sealed and inserted into the circular hole, with the spraying end of the nozzle facing the baffle plate, a water storage chamber disposed on the spray plate and communicating with the right end of the circular hole, the water storage chamber being connected to a water supply pipe, the other end of the water supply pipe being connected to a water pump, and the other end of the water pump being connected to a water tank, the screw press machine body having an adjustment port located on the right side of the baffle plate, and the baffle plate having a lever disposed within the adjustment port; this utility model has the advantage of being easy to clean."

[0004] While existing screw press dewatering machines that are easy to clean achieve the effect of easy cleaning, they still have some shortcomings: the spraying range of the spray plate involved in the existing screw press dewatering machine is small at one time, resulting in low cleaning efficiency; secondly, the gap between the fixed ring and the moving ring of the screw press is small, and the single spraying of water results in poor cleaning effect; in addition, the intermittent spraying of water by the spray plate leads to a waste of a lot of water. Utility Model Content

[0005] To overcome the shortcomings of the existing technology, a screw press that is easy to clean is provided to solve the problems mentioned in the background.

[0006] To achieve the above objectives, a screw press that is easy to clean is provided, comprising: a screw press body, the screw press body including a water collection tank at the bottom and a sludge discharge hopper at the end, and a dosing assembly and a flocculation tank connected to one side of the screw press body; a cleaning frame is provided on the upper side of the screw press body, and a cleaning assembly is connected to the lower side of the cleaning frame; an air pump is installed on the upper side of the cleaning frame, and a motor is connected to one end of the cleaning frame; a rotating shaft is connected to the output shaft of the motor, and the rotating shaft is fixedly connected in series inside the cleaning assembly; a drain pipe is provided at the end of the water collection tank, and a filter assembly is connected to the drain pipe; the filter assembly includes a second housing, and a water pump is connected to the upper end of the second housing; a water outlet pipe is connected to the liquid outlet end of the water pump, and the other end of the water outlet pipe is connected to the cleaning assembly.

[0007] Furthermore, the dosing assembly includes a first housing, and a dosing tube is inserted into the interior of the first housing, and the outer wall of the dosing tube has a through hole.

[0008] Furthermore, the upper end of the delivery tube is connected to an expansion hopper, and the upper end of the expansion hopper is connected to a dosing tube, and the expansion hopper is located on the upper side of the first box.

[0009] Furthermore, the cleaning component includes a turntable, with a rotating shaft inserted and fixed at the center of the turntable, and an air blowing pipe and a nozzle connected to the lower side of the turntable.

[0010] Furthermore, an inclined tube is connected to the outside of the air blowing pipe, and an intermediate tube is connected to the upper end of the inclined tube, and the intermediate tube is connected to the outer edge of the turntable.

[0011] Furthermore, the lower end of the air pump is connected to an air collection pipe, which is fixed to the lower side of the cleaning rack, and the air collection pipe is connected to the intermediate pipe through a second flexible hose.

[0012] Furthermore, the nozzle is connected to a first hose on its outer side, and a manifold is connected to the outer end of the second hose. A connecting pipe is connected to the upper side of the manifold, and the manifold is connected to the water outlet pipe.

[0013] Furthermore, the second housing is equipped with a filter screen inside, and a polyester fiber filter cotton is provided on the outside of the filter screen. A ceramic filter element is provided on the outside of the polyester fiber filter cotton, and a suction pipe is connected to the water inlet of the water pump.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. During cleaning, the cleaning components, including the turntable, connecting pipe, collecting pipe, first hose, and nozzle, facilitate the output of clean water filtered by the second housing through the water pump to the nozzle. The turntable is driven to reciprocate by the motor and rotating shaft, thereby achieving a wide-area cleaning. At the same time, during the water spraying process, the air pump, air collecting pipe, and second hose are activated, so that high-pressure air is blown through the air blowing pipe to the gap between the fixed ring and the moving ring on the screw during the water spraying interval, thereby improving the cleaning effect.

[0016] 2. By connecting the second housing and the drain pipe included in the filter assembly, the water filtered by the screw press can be filtered again through the filter screen, polyester fiber filter cotton and ceramic filter element inside the second housing, which facilitates the recycling of water source. In addition, the spray head can also be used as a spray device when the main body of the screw press is running, achieving the dual purpose of use and cleaning. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model.

[0018] Figure 2 This is a cross-sectional structural diagram of the dosing assembly according to an embodiment of the present invention.

[0019] Figure 3 This is a side sectional view of the cleaning component according to an embodiment of the present invention.

[0020] Figure 4 This is a cross-sectional structural diagram of the filter assembly according to an embodiment of the present invention.

[0021] In the diagram: 1. Main body of the screw press; 11. Water collection tank; 111. Drain pipe; 12. Sludge discharge hopper; 13. Dosing assembly; 131. First chamber; 132. Dosing pipe; 133. Expansion hopper; 134. Dosing pipe; 135. Through hole; 13. Dosing box; 14. Flocculation tank; 2. Cleaning rack; 3. Cleaning assembly; 31. Turntable; 32. Intermediate pipe; 33. Air blowing pipe; 34. Nozzle; 35. First flexible hose; 36. Collection pipe; 37. Connecting pipe; 4. Motor; 41. Rotating shaft; 5. Air pump; 51. Air collection pipe; 52. Second flexible hose; 6. Filter assembly; 61. Second chamber; 62. Water pump; 63. Water outlet pipe; 64. Water suction pipe; 65. Filter screen; 66. Polyester fiber filter cotton; 67. Ceramic filter element. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Reference Figures 1 to 4 As shown, this utility model provides an easy-to-clean screw press, including: a screw press body 1, the screw press body 1 including a water collection tank 11 at the bottom and a mud discharge hopper 12 at the end, and also including a dosing component 13 and a flocculation tank 14 connected to one side of the screw press body 1. A cleaning frame 2 is provided on the upper side of the screw press body 1, and a cleaning component 3 is connected to the lower side of the cleaning frame 2. An air pump 5 is installed on the upper side of the cleaning frame 2. A motor 4 is connected to one end of the cleaning frame 2. A rotating shaft 41 is connected to the output shaft end of the motor 4, and the rotating shaft 41 is fixedly connected in series inside the cleaning component 3. A drain pipe 111 is provided at the end of the water collection tank 11, and a filter component 6 is connected to the drain pipe 111. The filter component 6 includes a second housing 61, and a water pump 62 is connected to the upper end of the second housing 61. A water outlet pipe 63 is connected to the liquid outlet end of the water pump 62, and the other end of the water outlet pipe 63 is connected to the cleaning component 3.

[0024] In this embodiment, the main body 1 of the screw press also includes a water filter tank and an internal screw, with a fixed ring and a movable ring connected to the outside of the screw, and the cleaning rack 2 is placed on the upper side of the water filter tank.

[0025] Specifically, the lower end of the water collection tank 11 is connected to a base, and the water collection tank 11 is connected to the second box 61 mentioned below through a drain pipe 111. The water collection tank 11 flows downward into the second box 61 by its own weight.

[0026] like Figure 2 In the middle, the dosing assembly 13 includes a first housing 131, and a dosing tube 134 is inserted into the inside of the first housing 131. The outer wall of the dosing tube 134 has a through hole 135. The upper end of the dosing tube 134 is connected to an expansion hopper 133, and the upper end of the expansion hopper 133 is connected to a dosing tube 132. The expansion hopper 133 is located on the upper side of the first housing 131.

[0027] As a preferred implementation, by setting up the expansion hopper 133, the flocculant can be simultaneously output downward into the delivery pipe 134. Through the pipe pressure inside the dosing pipe 132, the flocculant is then uniformly delivered to the second box 61 through multiple through holes 135, thereby achieving the effect of uniform dosing.

[0028] like Figure 1 , Figure 3 and Figure 4In the cleaning assembly 3, a turntable 31 is included, and a rotating shaft 41 is inserted and fixed at the center of the turntable 31. An air blowing pipe 33 and a nozzle 34 are connected to the lower side of the turntable 31. An inclined pipe is connected to the outer side of the air blowing pipe 33, and an intermediate pipe 32 is connected to the upper end of the inclined pipe. The intermediate pipe 32 is connected to the outer edge of the turntable 31. A first flexible hose 35 is connected to the outer side of the nozzle 34, and a collecting pipe 36 is connected to the outer end of the second flexible hose 52. A connecting pipe 37 is connected to the upper side of the collecting pipe 36, and the collecting pipe 36 is connected to the water outlet pipe 63. An air collecting pipe 51 is connected to the lower end of the air pump 5, and the air collecting pipe 51 is fixed to the lower side of the cleaning rack 2. The air collecting pipe 51 is connected to the intermediate pipe 32 through the second flexible hose 52. A filter screen 65 is provided inside the second housing 61, and a polyester fiber filter cotton 66 is provided on the outer side of the filter screen 65. A ceramic filter element 67 is provided on the outer side of the polyester fiber filter cotton 66. At the same time, a water suction pipe 64 is connected to the water inlet end of the water pump 62.

[0029] Specifically, the cleaning assembly 3 is provided in multiple sets and is arranged along the inclined direction of the rotating shaft 41, and a nozzle 34 and two air blowing pipes 33 are located on the lower side of a turntable 31.

[0030] Specifically, the air collection pipe 51 is arranged along the length of the cleaning rack 2, and the cleaning rack 2 is designed with an N-shaped structure. The cleaning rack 2 has side plates at both ends, the motor 4 is fixed to the outer wall of the side plate, and the rotating shaft 41 is rotatably connected between the side plates.

[0031] In use, wastewater is pumped into the dosing tank, and then flocculant is added through the dosing pipe. After mixing, the mixture enters the flocculation tank for stirring, and then overflows into the filter tank of the screw press. The rotation of the screw drives the rotation of the moving ring and the fixed ring to squeeze and filter the wastewater. The filtered water then enters the collection tank, while the sludge cake is discharged through the sludge discharge hopper. The filtered water is then filtered through the filter material inside the second box of the filter assembly, and then pumped into the nozzle for recycling.

[0032] During cleaning, the cleaning components, including the turntable, connecting pipe, collecting pipe, first hose, and nozzle, facilitate the output of filtered water from the second housing to the nozzle via a water pump. The turntable is driven to reciprocate by a motor and rotating shaft, thereby achieving a wide-area cleaning. Simultaneously, while the nozzle is spraying water, the air pump, air collecting pipe, and second hose are activated. This allows high-pressure air to be blown through the air blowing pipe into the gap between the fixed ring and the movable ring on the screw during the water spray intervals, thus improving the cleaning effect.

[0033] The easy-to-clean screw press of this utility model can effectively solve the problems mentioned in the background technology. It has the advantages of enhanced cleaning effect and improved cleaning efficiency on the basis of existing easy-to-clean screw press technology, and also has the effect of water recycling.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stacker that facilitates cleaning, comprising: The utility model provides a kind of stacked screw machine body (1), the stacked screw machine body (1) includes the water collecting tank (11) of bottom and the end of mud bucket (12), while including dosing assembly (13) and flocculation tank (14) connected in stacked screw machine body (1) side, it is characterized by: the upper side of stacked screw machine body (1) is equipped with cleaning frame (2), and cleaning frame (2) lower side is connected with cleaning assembly (3), and the upper side of cleaning frame (2) is installed with air pump (5), while motor (4) is connected in one end of cleaning frame (2), the output shaft end of motor (4) is connected with rotating shaft (41), and rotating shaft (41) is fixedly connected in cleaning assembly (3) inside, the end of water collecting tank (11) is equipped with drain pipe (111), and drain pipe (111) is connected with filter assembly (6), the filter assembly (6) includes second box (61), and second box (61) upper end is connected with water pump (62), and water pump (62) outlet end is connected with water outlet pipe (63), while the other end of water outlet pipe (63) is connected to cleaning assembly (3).

2. A stacker according to claim 1, wherein The dosing assembly (13) includes a first box (131), and a dosing pipe (134) is inserted into the first box (131).

3. A stacker according to claim 2, wherein, The dosing pipe (134) is connected with an expansion bucket (133) at the upper end, and the expansion bucket (133) is connected with a dosing pipe (132) at the upper end.

4. The stacker of claim 1 wherein, The cleaning assembly (3) includes a rotating disc (31), and the rotating shaft (41) is fixedly inserted into the center of the rotating disc (31), and the lower side of the rotating disc (31) is connected with a blowing pipe (33) and a spray head (34).

5. A stacker according to claim 4, wherein, The blowing pipe (33) is connected with an inclined pipe at the outer side, and the inclined pipe is connected with an intermediate pipe (32) at the upper end, and the intermediate pipe (32) is connected to the outer edge of the rotating disc (31).

6. A stacker according to claim 1, wherein The air pump (5) is connected with a gas collecting pipe (51) at the lower end, and the gas collecting pipe (51) is fixed to the lower side of the cleaning frame (2), and the gas collecting pipe (51) is connected to the intermediate pipe (32) through a second hose (52).

7. A stacker according to claim 4, wherein, The spray head (34) is connected with a first hose (35) at the outer side, and the second hose (52) is connected with a converging pipe (36) at the outer end, and the converging pipe (36) is connected with a connecting pipe (37) at the upper side, and the converging pipe (36) is connected to the water outlet pipe (63).

8. A stacker according to claim 1, wherein, The second box (61) is provided with a filter screen (65) inside, and the filter screen (65) is provided with polyester fiber filter cotton (66) at the outer side, and the polyester fiber filter cotton (66) is provided with a ceramic filter element (67) at the outer side, and the water inlet end of the water pump (62) is connected with a water suction pipe (64).

Citation Information

Patent Citations

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    CN221460180U