Automobile forge piece afterheat quenching temperature control device
By designing a residual heat quenching temperature control device for automotive forgings, the residual heat from quenching is recovered and reused using liquid supply and heating devices, solving the problems of high energy consumption and inconvenient operation of existing temperature control devices, and realizing an efficient and safe quenching heating process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-03
AI Technical Summary
Existing temperature control devices consume excessive amounts of energy during the quenching process of automotive forgings, leading to increased costs, inconvenient operation, and insufficient safety.
A residual heat quenching temperature control device for automotive forgings was designed. By setting up a liquid supply device and a heating device, the residual heat generated by the quenching device can be recycled and reused. In conjunction with the heating device, the residual heat of the quenching device can be reheated. The device is easy to operate, use, and maintain.
It achieves efficient recovery and utilization of waste heat, reduces energy consumption, improves operational safety and maintenance convenience, and makes the device more convenient and safe to use.
Smart Images

Figure CN224077456U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of temperature control, and in particular to a temperature control device for residual heat quenching of automotive forgings. Background Technology
[0002] To improve the physical properties and ensure the reliability of automotive forgings, quenching is required during the production process. In order to reasonably control the quenching temperature, a temperature control device is generally used. However, existing temperature control devices consume too much energy during use, which can easily increase costs and has certain drawbacks.
[0003] Patent application CN 205878963U discloses an air heat exchange system for PAG water-soluble quenching medium. The air heat exchange system includes an air heat exchanger, a spray device, a quenching tank, a liquid storage tank, and a conveying pipeline. The air heat exchanger is arranged vertically or horizontally and includes a shell, an air inlet, an air outlet, and heat exchange tubes located inside the air heat exchanger. The quenching tank is connected to the air heat exchanger and the liquid storage tank, and the liquid storage tank is connected to the air heat exchanger. All devices form a closed-loop system through the conveying pipeline.
[0004] The existing technology has a compact structure, which is not convenient for quenching forgings, and requires enhanced operational safety features during use.
[0005] Therefore, a new technical solution is needed to solve the above-mentioned technical problems. Utility Model Content
[0006] The purpose of this utility model is to provide a residual heat quenching temperature control device for automotive forgings. The device recovers and reuses the residual heat generated by the quenching device by setting up a liquid supply device and a heating device connected to the quenching device. In conjunction with the heating device, it is convenient to reheat the quenching device. The device is easy to operate, use, and maintain, and is easy to promote and use.
[0007] The technical solution adopted in this utility model is:
[0008] The residual heat quenching temperature control device for automotive forgings includes a quenching device, a liquid inlet tank, and a heating device and a liquid supply device mounted on a base. The quenching device is equipped with a coil. The bottom inlet of the coil is connected to the liquid inlet tank through a liquid delivery pipe, and the top outlet is connected to the liquid supply device through a liquid outlet pipe. The heating device is connected through a heating pipe.
[0009] By adopting the above structure, the device can recover and reuse the residual heat generated by the quenching device by setting up a liquid supply device and a heating device connected to the quenching device. In addition, it can be used in conjunction with the heating device to facilitate the reheating of the quenching device. The device is easy to operate, convenient to use, easy to maintain, and easy to promote and use.
[0010] Preferably, a control valve is provided between the top inlet of the coil and the liquid outlet pipe and the heating pipe.
[0011] By adopting the above structure, the flow direction inside the coil, liquid outlet pipe, and heating pipe is controlled by a control valve, thereby realizing the recovery of waste heat and the heating of the quenching device.
[0012] Preferably, a filter box is provided between the heating device and the liquid supply device, and both the heating device and the liquid supply device are connected to the filter box through connecting pipes.
[0013] Preferably, the filter box is provided with multiple filter layers, and the size of the filter pores on the filter layers gradually decreases from the liquid supply device to the heating device.
[0014] By adopting the above structure, the liquid in the liquid supply device is filtered before entering the heating device, so as to avoid impurities from depositing in the heating device and affecting the use of the device.
[0015] Preferably, the heating device includes a heating tube and a filter plate disposed inside the box. The heating tube is disposed at the bottom of the heating device, and the filter plate is disposed above the heating tube and below the outlet connected to the heating tube. Multiple steam holes are evenly distributed on the filter plate.
[0016] Preferably, a pressure monitor is installed on the outside of the heating device, below the filter plate.
[0017] By adopting the above structure, the heating device heats the internal liquid through the heating tube, and the heated steam is filtered through the filter plate and then flows into the quenching device through the heating pipe to heat the quenching device. The pressure monitor can monitor the pressure inside the heating device, making the operation safer.
[0018] Preferably, the liquid supply device is equipped with a replenishment pipe and an internal heater, and a liquid level detector is installed on the outer wall of the industrial device above the heater.
[0019] Preferably, the liquid supply device is fixedly installed on the base via a support.
[0020] By adopting the above structure, the liquid supply device has an internal heater that can preheat the liquid entering the heating device, improving operating efficiency. It is also equipped with a liquid level detector to prevent damage to the heater caused by excessively low liquid levels. The device is more convenient to use and safer.
[0021] Compared with the prior art, this utility model has the following advantages:
[0022] 1. This utility model device, by setting up a liquid supply device and a heating device connected to the quenching device, can recover and reuse the residual heat generated by the quenching device. In addition, in conjunction with the heating device, it is convenient to reheat the quenching device. The device is easy to operate, convenient to use, convenient to maintain, and easy to promote and use.
[0023] 2. The device of this utility model is equipped with a filter box to filter the liquid in the liquid supply device before it enters the heating device, so as to avoid impurities from settling in the heating device and affecting the use of the device.
[0024] 3. The heating device of this utility model heats the internal liquid through a heating tube. The heated steam is filtered through a filter plate and then flows into the quenching device through a heating pipe to heat the quenching device. The pressure monitor can monitor the pressure inside the heating device, making operation safer.
[0025] 4. The liquid supply device of this utility model has an internal heater that can preheat the liquid entering the heating device, improving operating efficiency. It is also equipped with a liquid level detector to prevent damage to the heater caused by excessively low liquid level. The device is more convenient to use and safer. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of this utility model;
[0027] Figure 2 This is a schematic diagram of the structure of this utility model;
[0028] Figure 3 This is a schematic diagram of the heating device of this utility model;
[0029] Figure 4 This is a schematic diagram of the filter box of this utility model.
[0030] The components include: 1. Quenching device; 2. Heating device; 3. Base; 4. Liquid supply device; 5. Liquid inlet tank; 6. Heating pipe; 7. Liquid outlet pipe; 8. Liquid replenishment pipe; 9. Liquid delivery pipe; 10. Support base; 11. Filter box; 12. Filter layer; 13. Connecting pipe; 14. Filter plate; 15. Vapor vent; 16. Heating pipe; 17. Pressure detector; 18. Coil; 19. Heater; 20. Liquid level detector. Detailed Implementation
[0031] like Figure 1-4As shown, the residual heat quenching temperature control device for automotive forgings includes a quenching device 1, a liquid inlet tank 5, and a heating device 2 and a liquid supply device 4 mounted on a base 3. The quenching device 1 contains a coil 18. The bottom inlet of the coil 18 is connected to the liquid inlet tank 5 via a liquid delivery pipe 9, and the top outlet is connected to the liquid supply device 4 via a liquid outlet pipe 7. The heating device 2 is connected via a heating pipe 6. By connecting the liquid supply device 4 and the heating device 2 to the quenching device 1, the device recovers and reuses the residual heat generated by the quenching device 1. In conjunction with the heating device 2, it facilitates reheating of the quenching device 1. The device is easy to operate, use, and maintain, making it suitable for widespread application. A control valve is installed between the top outlet of the coil 18 and the liquid outlet pipe 7 and heating pipe 6. The control valve controls the flow direction within the coil 18 and the liquid outlet pipe 7 and heating pipe 6, thereby recovering residual heat and heating the quenching device.
[0032] A filter box 11 is provided between the heating device 2 and the liquid supply device 4. Both the heating device 2 and the liquid supply device 4 are connected to the filter box 11 via connecting pipes 13. The filter box 11 contains multiple layers of filter layers 12, with the pore size of the filter layers 12 gradually decreasing from the liquid supply device 4 to the heating device 2. The filter box 11 is provided to filter the liquid in the liquid supply device 4 before it enters the heating device 2, preventing impurities from accumulating in the heating device and affecting its operation.
[0033] The heating device 2 includes a heating tube 16 and a filter plate 14 disposed within the housing. The heating tube 16 is located at the bottom of the heating device 2, and the filter plate 14 is located above the heating tube 16, below the outlet of the heating pipe 6. Multiple steam holes 15 are evenly distributed on the filter plate 14. A pressure monitor 17 is installed on the exterior of the heating device 2, below the filter plate 14. The heating device 2 heats the internal liquid through the heating tube 16. The heated steam is filtered through the filter plate 14 and then flows through the heating pipe 6 into the quenching device 1 to heat the quenching device 1. The pressure monitor 17 can monitor the pressure inside the heating device 2, enhancing operational safety.
[0034] The liquid supply device 4 is equipped with a replenishment pipe 8 and an internal heater 19. A liquid level detector 20 is located on the outer wall of the industrial device 4, above the heater 19. The liquid supply device 4 is fixedly mounted on the base 3 via a support 10. The internal heater 19 of the liquid supply device 4 preheats the liquid entering the heating device 2, improving operational efficiency. The liquid level detector 20 prevents damage to the heater 19 due to low liquid levels, making the device more convenient to use and safer.
[0035] When this device is in use, if the temperature inside the quenching device 1 is too high and needs to be cooled, cold water is introduced into the coil 18 through the liquid inlet tank 5 and the liquid delivery pipe 9 to cool the quenching device 1. The discharged liquid is introduced into the liquid supply device 4 through the liquid outlet pipe 7. When the temperature inside the quenching device 1 is too low and needs to be heated, the liquid in the liquid supply device 4 is discharged into the heating device 2 and heated by the heating pipe 16. The heated steam is filtered through the liquid filter plate 14 and then flows into the quenching device 1 through the heating pipe 6 to heat the quenching device 1. The device is easy to operate and use. All components are connected by pipes. If internal damage occurs, only a part of the device needs to be replaced, making maintenance convenient. The device is equipped with a detection device, making the use process safer. The device has good prospects for promotion.
[0036] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Any modifications and improvements made by those skilled in the art to the technical solutions of the present utility model without departing from the spirit of the present utility model should be included within the scope of protection defined by the claims of the present utility model.
Claims
1. A temperature control device for residual heat quenching of automotive forgings, comprising a quenching device, a liquid inlet tank, and a heating device and a liquid supply device mounted on a base, characterized in that: The quenching device is equipped with a coil. The bottom inlet of the coil is connected to the liquid inlet tank through a liquid delivery pipe, and the top outlet is connected to the liquid supply device through a liquid outlet pipe. It is also connected to the heating device through a heating pipe.
2. The temperature control device for residual heat quenching of automotive forgings according to claim 1, characterized in that: A control valve is installed between the top opening of the coil and the liquid outlet pipe and the heating pipe.
3. The temperature control device for residual heat quenching of automotive forgings according to claim 1, characterized in that: A filter box is provided between the heating device and the liquid supply device, and both the heating device and the liquid supply device are connected to the filter box through connecting pipes.
4. The temperature control device for residual heat quenching of automotive forgings according to claim 3, characterized in that: The filter box is equipped with multiple filter layers, and the size of the filter pores on the filter layers gradually decreases from the liquid supply device to the heating device.
5. The temperature control device for residual heat quenching of automotive forgings according to claim 1, characterized in that: The heating device includes a heating tube and a filter plate installed inside the box. The heating tube is located at the bottom of the heating device, and the filter plate is located above the heating tube and below the outlet of the heating tube. Multiple steam holes are evenly distributed on the filter plate.
6. The temperature control device for residual heat quenching of automotive forgings according to claim 5, characterized in that: A pressure monitor is installed on the outside of the heating device, below the filter plate.
7. The temperature control device for residual heat quenching of automotive forgings according to claim 1, characterized in that: The liquid supply device is equipped with a replenishment pipe and an internal heater. A liquid level detector is installed on the outer wall of the industrial device above the heater.
8. The temperature control device for residual heat quenching of automotive forgings according to claim 1, characterized in that: The liquid supply device is fixedly installed on the base via a support.
Citation Information
Patent Citations
Water -soluble hardening media air heat transfer system of PAG
CN205878963U