Automobile part electrophoresis treatment device capable of recycling electrophoresis liquid

Abstract

The utility model provides an automobile part electrophoresis treatment device capable of circulating electrophoresis liquid, which relates to the technical field of automobile part processing and comprises a bottom plate, an electrophoresis cavity is mounted on one side of the top end of the bottom plate, a mounting plate is mounted in the electrophoresis cavity, and the other end of a transfer pump extends into the electrophoresis cavity; the positioning mechanisms are arranged above the placing filter frame, the positioning mechanisms are matched with one another, so that automobile parts can be conveniently fixed during electrophoresis, a complicated tool clamp and a tedious operation process are not needed, the production efficiency is improved, meanwhile, certain pores or channels are designed in the placing filter frame and the filter pressing plate, and the product quality is improved. When the part is fixed, it can be guaranteed that electrophoresis liquid smoothly circulates around the part, ions in the electrophoresis liquid can evenly reach the surface of the part, the electrophoresis reaction is promoted to be conducted smoothly, the quality and performance of a coating are improved, and therefore the practicability of the device in the using process is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts processing technology, and in particular to an electrophoretic treatment device for automotive parts with a recyclable electrophoretic solution. Background Technology

[0002] Automotive parts are the various units that make up a car and the products that serve the car. There are many types of automotive parts, and as people's living standards improve, people's consumption of cars is also increasing, and the market for automotive parts is growing larger and larger. In recent years, automotive parts manufacturers have also been developing rapidly. During the processing of automotive parts, electrophoresis treatment is required.

[0003] In existing electrophoretic processing of automotive parts, fixtures are typically used to fix the parts in place. However, using fixtures to hold automotive parts is cumbersome and inefficient. Furthermore, the electrophoretic solution cannot flow smoothly through the clamped area, making it difficult for ions in the electrophoretic solution to reach the surface of the parts evenly. This reduces the practicality of the device. Therefore, this invention proposes an electrophoretic treatment device for automotive parts with recyclable electrophoretic solution to solve the above problems. Utility Model Content

[0004] To address the aforementioned problems, this utility model proposes an electrophoretic treatment device for automotive parts with a recyclable electrophoretic solution. This solves the problems of existing technologies that use clamps to hold automotive parts, which is cumbersome and inefficient. Furthermore, the electrophoretic solution does not flow smoothly through the clamped area, making it difficult for ions in the electrophoretic solution to reach the surface of the parts evenly.

[0005] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: an electrophoretic treatment device for automotive parts with recyclable electrophoretic solution, including a base plate, an electrophoretic chamber installed on one side of the top of the base plate, an installation plate installed inside the electrophoretic chamber, a reciprocating mechanism provided at the top of the installation plate, a filter frame installed at the top of the installation plate, a positioning mechanism provided above the filter frame, a moving mechanism provided on the outside of the electrophoretic chamber, a filter installed on one side of the top of the base plate, one side of the electrophoretic chamber connected to one side of the filter via a first water pump, a liquid storage chamber installed on the other side of the top of the base plate, one end of the filter connected to one end of the liquid storage chamber via a pipe, a pump installed at the rear end of the top of the base plate, one end of the pump connected to one end of the liquid storage chamber, and the other end of the pump extending into the interior of the electrophoretic chamber;

[0006] The positioning mechanism includes a fixed frame, a first cylinder, a guide hole, a guide rod, and a filter plate. The fixed frame is installed above the filter frame. The first cylinder is installed at the top of the fixed frame, and the bottom end of the first cylinder extends to the bottom of the fixed frame. The filter plate is installed at the bottom end of the first cylinder. Guide holes are opened through both ends of the fixed frame, and guide rods are installed through the interior of the guide holes. The bottom end of the guide rods is connected to the top end of the filter plate.

[0007] A further improvement is made in that: the reciprocating mechanism includes a fixed rod, a movable sleeve, a reciprocating cylinder, and a connecting plate. The fixed rod is installed on the top of the mounting plate, and a movable sleeve is provided on the outer side wall of the fixed rod. The top of the movable sleeve is connected to the bottom of the filter frame. The reciprocating cylinder is installed at the middle position of the top of the mounting plate, and a connecting plate is installed at one end of the reciprocating cylinder. The top of the connecting plate is connected to the bottom of the mounting plate.

[0008] A further improvement is that two fixing rods are provided above the mounting plate, and the two fixing rods are symmetrically distributed about the central axis of the mounting plate.

[0009] A further improvement is made in that: the moving mechanism includes a fixed plate, a servo motor, a threaded rod, a threaded sleeve, and a limiting structure. The fixed plate is installed at the front and rear ends of the electrophoresis chamber. A threaded rod is installed on the inner side of the front fixed plate, and a servo motor is installed at the top of the front fixed plate. The output end of the servo motor is connected to one end of the threaded rod. A threaded sleeve is provided on the outer wall of the threaded rod. A connecting rod is installed at one end of the threaded sleeve. One end of the connecting rod extends into the interior of the electrophoresis chamber, and one end of the connecting rod is connected to the upper part of the front end of the mounting plate.

[0010] A further improvement is made in that: the limiting structure includes a limiting rod and a limiting sleeve. The limiting rod is installed on the inner side of the fixing plate at the rear end. The limiting sleeve is provided on the outer side wall of the limiting rod. A connecting rod is installed at one end of the limiting sleeve. One end of the connecting rod extends into the interior of the electrophoresis chamber. One end of the connecting rod is connected to the upper part of the rear end of the mounting plate.

[0011] A further improvement is that the cross-section of the limiting rod is smaller than the cross-section of the limiting sleeve, and the limiting rod and the limiting sleeve form a sliding structure.

[0012] The beneficial effects of this utility model are as follows: By setting a positioning mechanism above the filter frame, and utilizing the cooperation between the fixing frame, the first cylinder, the guide hole, the guide rod, and the filter plate of the positioning mechanism, automotive parts can be conveniently fixed during electrophoresis without the need for complex tooling fixtures and cumbersome operating procedures, thereby improving production efficiency. At the same time, the filter frame and filter plate are designed with certain gaps or channels, which can ensure smooth flow of electrophoretic liquid around the parts while fixing them, helping ions in the electrophoretic liquid to reach the surface of the parts evenly, promoting the smooth progress of the electrophoretic reaction, and improving the quality and performance of the coating, thus greatly improving the practicality of the device in use. By setting a reciprocating mechanism above the mounting plate, and utilizing the cooperation between the fixing rod, the movable sleeve, the reciprocating cylinder, and the connecting plate of the reciprocating mechanism, the automotive parts can move back and forth inside the electrophoretic liquid during electrophoresis, thus accelerating the flow of the electrophoretic liquid around the parts, resulting in better electrophoresis effect for the automotive parts, thereby greatly improving the working efficiency of the device in use. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the overall structure of the limiting rod of this utility model;

[0015] Figure 3 This is a schematic diagram of the overall structure of the positioning mechanism of this utility model;

[0016] Figure 4 This is a schematic diagram of the overall structure of the reciprocating mechanism of this utility model.

[0017] The components are as follows: 1. Base plate; 2. Electrophoresis chamber; 3. Mounting plate; 4. Filter frame placement; 5. Filter; 6. Liquid storage chamber; 7. Pump; 8. Fixing plate; 9. Servo motor; 10. Threaded rod; 11. Threaded sleeve; 12. Limiting rod; 13. Limiting sleeve; 14. Fixing frame; 15. First cylinder; 16. Guide hole; 17. Guide rod; 18. Filter plate; 19. Fixing rod; 20. Movable sleeve; 21. Reciprocating cylinder; 22. Connecting plate. Detailed Implementation

[0018] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0019] according to Figure 1 , 2As shown in Figures 3 and 4, this embodiment proposes an electrophoresis treatment device for automotive parts with recyclable electrophoresis solution, including a base plate 1. An electrophoresis chamber 2 is installed on one side of the top of the base plate 1. An installation plate 3 is installed inside the electrophoresis chamber 2. A reciprocating mechanism is provided at the top of the installation plate 3. A filter frame 4 is installed at the top of the installation plate 3. A positioning mechanism is provided above the filter frame 4. A moving mechanism is provided on the outside of the electrophoresis chamber 2. A filter 5 is installed on one side of the top of the base plate 1. One side of the electrophoresis chamber 2 is connected to one side of the filter 5 through a first water pump. A liquid storage chamber 6 is installed on the other side of the top of the base plate 1. One end of the filter 5 is connected to one end of the liquid storage chamber 6 through a pipe. A pump 7 is installed at the rear end of the top of the base plate 1. One end of the pump 7 is connected to one end of the liquid storage chamber 6, and the other end of the pump 7 extends into the interior of the electrophoresis chamber 2.

[0020] The positioning mechanism includes a fixed frame 14, a first cylinder 15, a guide hole 16, a guide rod 17, and a filter plate 18. The fixed frame 14 is installed above the filter frame 4. The first cylinder 15 is installed at the top of the fixed frame 14, and the bottom end of the first cylinder 15 extends to the bottom of the fixed frame 14. The filter plate 18 is installed at the bottom end of the first cylinder 15. Guide holes 16 are provided through both ends of the fixed frame 14. A guide rod 17 is provided through the inside of the guide hole 16. The bottom end of the guide rod 17 is connected to the top end of the filter plate 18. In use, the automotive parts are placed inside the filter frame 4, and then the... The first cylinder 15 is activated, and under the limit of the guide hole 16 and the guide rod 17, the first cylinder 15 drives the filter plate 18 to move downward. Therefore, the filter plate 18 is used to fix the automotive parts, eliminating the need for complex tooling fixtures and cumbersome operating procedures, thereby improving production efficiency. At the same time, the filter frame 4 and the filter plate 18 are designed with certain gaps or channels, which can ensure the smooth flow of electrophoretic liquid around the parts while fixing them. This helps the ions in the electrophoretic liquid to reach the surface of the parts evenly, promotes the smooth progress of the electrophoretic reaction, and improves the quality and performance of the coating, thereby greatly improving the practicality of the device in use.

[0021] The reciprocating mechanism includes a fixed rod 19, a movable sleeve 20, a reciprocating cylinder 21, and a connecting plate 22. The fixed rod 19 is installed at the top of the mounting plate 3. The movable sleeve 20 is provided on the outer side wall of the fixed rod 19. The top of the movable sleeve 20 is connected to the bottom of the filter frame 4. The reciprocating cylinder 21 is installed at the middle position of the top of the mounting plate 3. The connecting plate 22 is installed at one end of the reciprocating cylinder 21. The top of the connecting plate 22 is connected to the bottom of the mounting plate 3. In use, the reciprocating cylinder 21 is started to drive the connecting plate 22 to rotate. Therefore, under the limitation of the fixed rod 19 and the movable sleeve 20, the connecting plate 22 drives the filter frame 4 to move back and forth, thus accelerating the flow of electrophoretic liquid around the parts, making the electrophoresis effect of the automotive parts better, and thus greatly improving the working efficiency of the device during use.

[0022] Two fixing rods 19 are provided above the mounting plate 3. The two fixing rods 19 are symmetrically distributed about the central axis of the mounting plate 3. In use, the mutual cooperation between the fixing rods 19 and the movable sleeve 20 can limit the movement of the filter frame 4, making the filter frame 4 more stable when moving.

[0023] The moving mechanism includes a fixed plate 8, a servo motor 9, a threaded rod 10, a threaded sleeve 11, and a limiting structure. The fixed plate 8 is installed at the front and rear ends of the electrophoresis chamber 2. The threaded rod 10 is installed on the inner side of the fixed plate 8 at the front end, and the servo motor 9 is installed at the top end of the fixed plate 8 at the front end. The output end of the servo motor 9 is connected to one end of the threaded rod 10. The threaded sleeve 11 is provided on the outer wall of the threaded rod 10. A connecting rod is installed at one end of the threaded sleeve 11. One end of the connecting rod extends into the interior of the electrophoresis chamber 2 and is connected to the upper part of the front end of the mounting plate 3. In use, the servo motor 9 is started to drive the threaded rod 10 to rotate, thus driving the threaded sleeve 11 to move. Under the limiting of the limiting rod 12 and the limiting sleeve 13, the threaded sleeve 11 and the connecting rod drive the placement filter frame 4 to move downward, moving the automotive parts into the electrophoresis solution. After electrophoresis, the servo motor 9 is started to reverse, driving the placement filter frame 4 to move upward, making it more convenient and faster to place or remove automotive parts.

[0024] The limiting structure includes a limiting rod 12 and a limiting sleeve 13. The limiting rod 12 is installed on the inner side of the rear fixing plate 8. The limiting sleeve 13 is provided on the outer side wall of the limiting rod 12. A connecting rod is installed at one end of the limiting sleeve 13. One end of the connecting rod extends into the interior of the electrophoresis chamber 2. One end of the connecting rod is connected to the upper part of the rear end of the mounting plate 3. The cross-section of the limiting rod 12 is smaller than the cross-section of the limiting sleeve 13. The limiting rod 12 and the limiting sleeve 13 form a sliding structure. In use, the mutual cooperation between the limiting rod 12 and the limiting sleeve 13 can limit the movement of the filter frame 4, making the filter frame 4 more stable when moving.

[0025] Working principle: The operator first places the automotive parts inside the filter frame 4. Then, the first cylinder 15 is activated. Limited by the guide hole 16 and guide rod 17, the first cylinder 15 drives the filter plate 18 downwards, thus fixing the automotive parts. Next, the servo motor 9 is activated to rotate the threaded rod 10, which in turn moves the threaded sleeve 11. Then, limited by the limit rod 12 and limit sleeve 13, the threaded sleeve 11 and connecting rod move the filter frame 4 downwards, moving the automotive parts into the electrophoresis solution for electrophoresis treatment. At this time, the reciprocating cylinder 21 is activated to rotate the connecting plate 22, thus moving the fixed rod 19 and the movable... Under the limit of sleeve 20, the connecting plate 22 drives the placement filter frame 4 to move back and forth, so that the electrophoretic liquid flows smoothly around the parts, and the ions in the electrophoretic liquid reach the surface of the parts evenly, promoting the smooth progress of the electrophoretic reaction. After electrophoresis, the servo motor 9 is started to reverse, driving the placement filter frame 4 to move upward. Then the first cylinder 15 is started to drive the filter plate 18 to move upward. At this time, the car parts can be taken out. Then the first motor is used to draw the electrophoretic liquid inside the electrophoresis chamber 2 into the filter 5 for filtration. Finally, it flows into the storage chamber 6 for storage. Finally, the pump 7 is started to draw the electrophoretic liquid inside the storage chamber 6 into the electrophoresis chamber 2 for recycling.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A kind of automobile parts electrophoresis processing device of recyclable electrophoretic fluid, including base plate (1), it is characterized by: The side of the top end of the bottom plate (1) is provided with an electrophoresis cavity (2), the inside of the electrophoresis cavity (2) is provided with a mounting plate (3), the top end of the mounting plate (3) is provided with a reciprocating mechanism, the top end of the mounting plate (3) is provided with a filter frame (4), the top of the filter frame (4) is provided with a positioning mechanism, the outside of the electrophoresis cavity (2) is provided with a moving mechanism, one side of the top end of the bottom plate (1) is provided with a filter (5), one side of the electrophoresis cavity (2) is communicated with one side of the filter (5) through a first water pump, the other side of the top end of the bottom plate (1) is provided with a liquid storage cavity (6), one end of the filter (5) is connected with one end of the liquid storage cavity (6) through a pipeline, the rear end of the top of the bottom plate (1) is provided with a pumping pump (7), one end of the pumping pump (7) is communicated with one end of the liquid storage cavity (6), the other end of the pumping pump (7) extends into the inside of the electrophoresis cavity (2). The positioning mechanism comprises a fixed frame (14), a first air cylinder (15), a guide hole (16), a guide rod (17) and a filter pressing plate (18), the fixed frame (14) is installed above the filter frame (4), the top end of the fixed frame (14) is provided with the first air cylinder (15), the bottom end of the first air cylinder (15) extends below the fixed frame (14), the bottom end of the first air cylinder (15) is provided with the filter pressing plate (18), both ends of the fixed frame (14) are provided with the guide hole (16), the inside of the guide hole (16) is provided with the guide rod (17), the bottom end of the guide rod (17) is connected with the top end of the filter pressing plate (18).

2. The electrophoretic treatment device for automobile parts with recyclable electrophoretic fluid according to claim 1, characterized in that: The reciprocating mechanism comprises a fixed rod (19), a movable sleeve (20), a reciprocating air cylinder (21) and a connecting plate (22), the fixed rod (19) is installed at the top end of the mounting plate (3), the outside wall of the fixed rod (19) is provided with the movable sleeve (20), the top end of the movable sleeve (20) is connected with the bottom end of the filter frame (4), the reciprocating air cylinder (21) is installed at the middle position of the top end of the mounting plate (3), one end of the reciprocating air cylinder (21) is provided with the connecting plate (22), the top end of the connecting plate (22) is connected with the bottom end of the mounting plate (3).

3. The electrophoretic treatment device for automobile parts with recyclable electrophoretic fluid according to claim 2, characterized in that: The fixed rod (19) is provided with two above the mounting plate (3), the two fixed rods (19) are symmetrically distributed about the central axis of the mounting plate (3).

4. The electrophoretic treatment device for automobile parts with recyclable electrophoretic fluid according to claim 1, characterized in that: The moving mechanism comprises a fixed plate (8), a servo motor (9), a threaded rod (10), a threaded sleeve (11) and a limiting structure, the fixed plate (8) is installed at the front end and the rear end of the electrophoresis cavity (2), the inside of the front end of the fixed plate (8) is provided with the threaded rod (10), the top end of the front end of the fixed plate (8) is provided with the servo motor (9), the output end of the servo motor (9) is connected with one end of the threaded rod (10), the outside wall of the threaded rod (10) is provided with the threaded sleeve (11), one end of the threaded sleeve (11) is provided with a connecting rod, one end of the connecting rod extends into the inside of the electrophoresis cavity (2), one end of the connecting rod is connected above the front end of the mounting plate (3).

5. The electrophoretic treatment device for automobile parts with recyclable electrophoretic fluid according to claim 4, characterized in that: The limiting structure comprises a limiting rod (12) and a limiting sleeve (13), the limiting rod (12) is installed on the inner side of the fixing plate (8) at the rear end, the outer side wall of the limiting rod (12) is provided with the limiting sleeve (13), one end of the limiting sleeve (13) is installed with a connecting rod, one end of the connecting rod extends to the inside of the electrophoresis cavity (2), and the other end of the connecting rod is connected with the upper portion of the rear end of the mounting plate (3).

6. The electrophoretic treatment device for automobile parts with recyclable electrophoretic fluid according to claim 5, characterized in that: The cross section of the limiting rod (12) is smaller than the cross section of the limiting sleeve (13), and a sliding structure is formed between the limiting rod (12) and the limiting sleeve (13).

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