Magnetic multidirectional vibration type wool washing machine for raw wool detection
By designing a magnetic multi-directional vibration wool washing machine, the problems of uneven cleaning and low efficiency in traditional wool washing equipment are solved, achieving efficient and uniform cleaning of raw wool, reducing fiber damage, and ensuring accurate and efficient testing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-04-03
AI Technical Summary
Traditional wool washing equipment suffers from uneven cleaning, low efficiency, and significant fiber damage, making it difficult to meet the high precision and efficiency requirements of modern raw wool testing.
The magnetic multi-directional vibration type wool washing machine uses a magnetic vibrator to drive the washing container to vibrate in multiple directions. Combined with a water circulation unit and non-contact temperature control, it realizes multi-directional tumbling of the washing liquid. It uses a beating method instead of mechanical stirring to break the water film on the fiber surface, thereby improving washing efficiency and uniformity.
It significantly improves cleaning efficiency and uniformity, reduces fiber breakage and tangling, ensures the natural state of the fibers, facilitates the accuracy of subsequent testing, and simplifies the dehydration process.
Smart Images

Figure CN224077602U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of raw wool detection technology, and in particular relates to a magnetic multi-directional vibration type wool washing machine and liquid storage tank for raw wool detection. Background Technology
[0002] Raw wool (such as natural fibers like raw wool and camel hair) is an important raw material for the textile industry, and its quality directly affects the performance and quality of subsequent textiles. In the textile production process, the testing of raw wool is a crucial step in ensuring product quality. Raw wool testing typically includes measuring indicators such as fiber length, fineness, impurity content, oil content, and cleanliness. The accuracy of these indicators depends on the thorough cleaning and treatment of the raw wool samples.
[0003] Raw wool typically contains a large number of impurities (such as mud, grass clippings, grease, and sweat), which can affect the accuracy of test results. Therefore, raw wool must be cleaned before testing to remove impurities and restore the fibers to their original state. Traditional wool washing equipment is mostly unidirectional vibration or mechanical agitation type, which suffers from uneven cleaning, low efficiency, and significant fiber damage, making it difficult to meet the high precision and efficiency requirements of modern testing for sample processing. Utility Model Content
[0004] The purpose of this invention is to provide a magnetic multi-directional vibration wool washing machine for raw wool detection, so as to solve the problems of uneven cleaning, low efficiency and significant damage to fibers in traditional wool washing equipment.
[0005] This utility model provides a magnetic multi-directional vibration type wool washing machine for raw wool detection, which includes a washing container and a vibration damping base. The washing container is provided with a drain port and is installed on the vibration damping base. It includes a tank and a cover. A magnetic vibrator is installed on the outside of the washing container. The magnetic vibrator can drive the washing container to vibrate in multiple directions, thereby causing the washing liquid to tumble in multiple directions.
[0006] As a preferred embodiment of the present invention: the tank includes an outer tank and an inner tank, the inner tank is disposed in the outer tank and forms a vibratory gap between the two, and a vibration transmission mechanism is provided in the vibration gap to flexibly connect the inner tank and the outer tank.
[0007] As a preferred embodiment of this utility model: the vibration transmission mechanism is an elastic element, which comprises multiple sets and is respectively arranged laterally in the vibration gap at the bottom and around the outer tank between the inner tank and the outer tank.
[0008] As a preferred embodiment of this utility model: the outer periphery of the inner tank is provided with a water passage hole communicating with the vibration gap, and the drain outlet is provided on the outer tank and communicates with the vibration gap.
[0009] As a preferred embodiment of this utility model: the multi-directional vibration includes a combination of left-right vibration and front-back vibration in the horizontal direction, or a combination of horizontal vibration and vertical vibration; when the multi-directional vibration is a combination of left-right vibration and front-back vibration in the horizontal direction, the magnetic vibrator is disposed on at least one side of the outside of the cleaning container; when the multi-directional vibration is a combination of horizontal vibration and vertical vibration, the magnetic vibrator is disposed on the side and bottom of the outside of the cleaning container.
[0010] As a preferred embodiment of this utility model: a water circulation unit is provided, which includes a filter and a circulation pipeline. The filter is installed on the circulation pipeline, one end of the circulation pipeline is connected to the drain port, and the other end extends into the cleaning container to achieve purification and circulation of the cleaning water.
[0011] As a preferred embodiment of this utility model: the filter is a bag filter, and the circulation pipeline near the side of the cleaning container is a flexible hose.
[0012] As a preferred embodiment of this utility model: the tank is provided with a temperature control unit and a liquid level detection unit. The temperature control unit includes a heating unit and a temperature measuring unit. The heating unit is located near the bottom of the cleaning container, and the temperature measuring unit is located near the end of the cleaning container. The liquid level detection unit is a non-contact liquid level detection unit, which is located at the top or near the end of the cleaning container.
[0013] As a preferred embodiment of this utility model, the cover is provided with a water inlet pipe connector and a circulating water connector.
[0014] As a preferred embodiment of this utility model: the vibration damping base includes a base and an elastic buffer plate disposed thereon.
[0015] Compared with existing technologies, the advantages of this utility model are:
[0016] This invention mainly includes a cleaning container with a magnetic vibrator installed on its exterior. This magnetic vibrator can drive the cleaning container to vibrate in multiple directions. In other words, this solution introduces magnetic multi-directional vibration technology into the field of raw wool cleaning. By combining magnetic non-contact drive with multi-directional vibration, the cleaning liquid (water) inside the cleaning container can be agitated in multiple directions. The agitated cleaning liquid can beat the raw wool, thus cleaning it by beating. This beating method replaces the traditional mechanical stirring method, effectively reducing the direct impact on the raw wool fibers, reducing the risk of fiber breakage and entanglement, maintaining the natural state of the fibers, and improving the accuracy of subsequent testing. On the other hand, it can also agitate the raw wool so that the cleaning liquid can fully penetrate every corner of the raw wool fibers, ensuring that impurities and grease are thoroughly removed, significantly improving cleaning efficiency and uniformity. In addition, the multi-directional vibration can also break the water film on the surface of the raw wool fibers, making it easier for water to drain from the fiber gaps, which is beneficial for dehydrating the raw wool after cleaning. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the magnetic multi-directional vibration type wool washing machine for raw wool detection provided in this embodiment.
[0018] Figure 2 A side sectional view of the tank provided in the embodiment.
[0019] Figure Labels
[0020] Cleaning container; 10-Lid; 101-Inlet pipe connector; 102-Circulating water connector; 11-Magnetic vibrator; 12-Outer tank; 13-Inner tank; 14-Vibration gap; 15-Vibration transmission mechanism; 16-Water passage hole; 17-Drain outlet; 181-Heating unit; 182-Temperature measuring unit; 19-Liquid level detection unit;
[0021] 200 - Vibration damping base; 20 - Elastic buffer plate; 21 - Base;
[0022] 300 - Water circulation unit; 31 - Filter; 32 - Circulation pipeline. Detailed Implementation
[0023] The present invention will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be emphasized that the following description is merely exemplary and not intended to limit the scope and application of the present invention.
[0024] In the description of this utility model, it should be understood that the terms "upper end", "bottom", "upper", "lower", "outer side", "inner side", etc., which indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or mechanism referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore should not be construed as a limitation on this utility model; at the same time, in the description of this utility model, the meaning of "at least" includes one, two, and more than two.
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "fixed", "connected", "installed", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, a relative rotatable connection, an integral connection, a direct connection, or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0026] like Figure 1-2 As shown, this embodiment provides a magnetic multi-directional vibration type wool washing machine for raw wool detection, comprising a washing container 100 and a vibration damping base 200. The washing container 100 is provided with a drain port 17 for discharging washing liquid. The washing container 100 is mounted on the vibration damping base 200 and includes a tank and a cover 10. The tank can be at least one of a rectangular tank or a conical tank. In this embodiment, a rectangular tank is preferred (preferably a medium-sized container with dimensions of 800mm × 600mm × 600mm). The rectangular tank is mounted on... On the vibration damping base 200, the cover 10 is adapted to the tank structure, and the cleaning container 100 is formed into a closed container by the cooperation of the cover 10 and the tank. A magnetic vibrator 11 is installed on the outside of the cleaning container 100. The magnetic vibrator 11 can drive the cleaning container 100 to vibrate in multiple directions, thereby driving the cleaning liquid to tumble in multiple directions. The multi-directional vibration can include a combination of left-right vibration and front-back vibration in the horizontal direction, or a combination of horizontal vibration and vertical vibration, depending on the actual needs.
[0027] The multi-directional tumbling cleaning solution can, on the one hand, beat the raw wool fibers, thus cleaning them by beating instead of using traditional mechanical stirring. This effectively reduces the direct impact on the raw wool fibers, minimizing the risk of fiber breakage and entanglement, maintaining the fibers' natural state, and improving the accuracy of subsequent testing. On the other hand, it can also tumble the raw wool, allowing the cleaning solution to fully penetrate every corner of the fibers, ensuring that impurities and grease are thoroughly removed, significantly improving cleaning efficiency and uniformity. In addition, the multi-directional vibration can also break the water film on the surface of the raw wool fibers, making it easier for water to drain from the fiber gaps, which is beneficial for dehydrating the raw wool after cleaning, eliminating the need for traditional squeezing dehydration methods.
[0028] When the multi-directional vibration is a combination of left-right and front-back vibration in the horizontal direction, the magnetic vibrator 11 is disposed on at least one side of the outside of the cleaning container 100. In this embodiment, it is preferably disposed on two adjacent sides of the cleaning container 100. When the multi-directional vibration is a combination of horizontal and vertical vibration, the magnetic vibrator 11 is disposed on the side and bottom of the outside of the cleaning container 100. In order to achieve better multi-directional vibration, this embodiment preferably adopts the latter. The magnetic vibrator 11 at the two positions can be the same or different, depending on the actual needs.
[0029] Understandably, the model and parameters of the magnetic vibrator 11 can be flexibly selected according to the characteristics of the raw wool, which means that the vibration frequency and amplitude of the cleaning container 100 can be flexibly adjusted according to the characteristics of the raw wool to meet the cleaning needs of various types of raw wool and improve the versatility of the wool washing machine. In this embodiment, the magnetic vibrator adopts the CZ series bulkhead magnetic vibrator, and the preferred model is CZ-100 (to meet the vibration requirements of medium-sized containers). The vibration force of the magnetic vibrator is 100N, the vibration frequency is 20-50HZ, the rated voltage is 220V, and the rated power is 0.055. When the magnetic vibrator 11 is set on the side of the cleaning container 100, its installation position is preferably located at 1 / 4 or less of the height of the tank.
[0030] In use, the magnetic vibrator 11 generates mechanical vibration through magnetic force to drive the cleaning container to vibrate. Specifically, after the magnetic vibrator 11 is powered on, the electromagnet generates periodic attraction and release forces, thereby forming high-frequency vibration. This high-frequency vibration is transmitted to the wall and bottom of the cleaning container 100 through the installation point. At this time, the cleaning container 100 begins to vibrate in the horizontal and vertical directions and transmits the vibration to the cleaning liquid. The vibration phases in the two directions can be synchronous or different. In this embodiment, the latter is preferred, which can reduce the risk of resonance and improve the uniformity of vibration force distribution. The specific vibration frequency and amplitude can be flexibly adjusted according to the amount of raw wool and the cleaning requirements. Under the vibration action of the cleaning liquid, the raw wool is constantly turned up and down and left and right and dispersed. This avoids the phenomenon of raw wool clumping or deposition, and allows the cleaning liquid to fully penetrate every corner of the raw wool fibers. Combined with the friction between the raw wool and the flushing action of the cleaning liquid, it helps to remove dirt, grease and impurities, thereby achieving the purpose of efficient cleaning.
[0031] The tank includes an outer tank 12 and an inner tank 13. The inner tank 13 is disposed in the outer tank 12 and forms a vibratory gap 14 between the two. It is understood that the size of the vibration gap 14 is 2-3cm. A vibration transmission mechanism is provided in the vibration gap 14 to flexibly connect the inner tank 13 and the outer tank 12. The flexible connection method is conducive to the multi-directional (lateral (left and right, front and back), vertical) transmission of vibration, thereby realizing the multi-directional tumbling of the cleaning fluid.
[0032] The vibration transmission mechanism 15 is an elastic element, which comprises multiple sets and is respectively arranged laterally in the vibration gap 14 at the bottom and around the outer groove between the inner groove 13 and the outer groove 12. The elastic element can be at least one of spring, rubber, polyurethane or silicone.
[0033] The outer periphery of the inner tank 13 is provided with a water passage hole 16 that communicates with the vibration gap 14. At the same time, the drain outlet 17 is provided on the outer tank 12 and communicates with the vibration gap 14. In this embodiment, the diameter of the water passage hole 16 can be 5-10mm. The water passage hole 16 facilitates the discharge of cleaning liquid and the subsequent dehydration treatment of raw wool.
[0034] Specifically, after cleaning is completed, the cleaning fluid in the inner tank 13 enters the outer tank 12 through the water passage 16 and is discharged through the drain port 17 connected to the outer tank 12. This avoids the original wool from clogging the drain port 17 and affecting normal drainage, thus improving the safety of use.
[0035] The vibration damping base 200 includes a base 21 and an elastic buffer plate 20 disposed thereon. The elastic buffer plate 20 may be made of at least one of rubber, polyurethane or silicone.
[0036] In summary, this solution introduces magnetic multi-directional vibration technology into the field of raw wool cleaning. By combining magnetic non-contact drive with multi-directional vibration of the vibration transmission mechanism 15, the raw wool is cleaned in real time. Compared with existing unidirectional vibration or mechanical stirring methods, this solution's wool washing machine has advantages such as high efficiency and energy saving, and ensures the integrity of the raw wool fiber structure. Moreover, the vibration method can effectively break the water film on the surface of the raw wool fibers, making it easier for water to be discharged from the fiber gaps. It abandons the traditional squeezing dewatering method, simplifying the overall structure and operating cost of the wool washing machine.
[0037] It has broad application prospects in the field of raw wool testing, and provides strong support for quality control and technological progress in the textile industry.
[0038] This cleaning solution is particularly suitable for cleaning raw wool samples used in laboratory testing, pretreatment in industrial production, and cleaning of high-value fibers.
[0039] In this embodiment, if necessary, the cleaning container 100 may include multiple sets, and the multiple sets of cleaning containers 100 constitute a multi-tank wool washing machine.
[0040] As a preferred embodiment of the present invention, a water circulation unit 300 is provided, which includes a filter 31 and a circulation pipeline 32. The filter 31 is disposed on the circulation pipeline 32. One end of the circulation pipeline 32 is connected to the drain port 17, and the other end extends into the cleaning container 100 to realize the purification and circulation of the cleaning water. It is understood that the circulation pipeline 32 should be provided with a corresponding control valve and pump body (not shown in the figure).
[0041] Specifically, after real-time cleaning for a certain period of time, the control valve and pump can be opened to extract the cleaning solution, filter it through the filter 31, and then circulate it back into the cleaning container 100 for reuse. In this embodiment, the cover 10 is provided with a water inlet connector 101 and a circulating water connector 102. The circulating pipeline 32 is connected to the circulating water connector 102. That is, the filtered cleaning solution enters the tank through the cover 10, which can further accelerate the water flow in the tank and further improve the cleaning efficiency.
[0042] The filter 31 is preferably a bag filter 31, and the circulation line 32 near the cleaning container 100 is a flexible hose, so that the opening and closing of the cover 10 does not affect the water circulation unit 300.
[0043] In a preferred embodiment of this utility model, the tank is equipped with a temperature control unit and a liquid level detection unit 19, such as... Figure 2 As shown, the temperature control unit includes a heating unit 181 and a temperature measuring unit 182. The heating unit 181 can be a resistance heating rod, which is located near the bottom of the cleaning container 100. The temperature measuring unit 182 is located near the end of the cleaning container 100. It senses the overall temperature inside the cleaning container 100 in real time in a non-contact manner to provide feedback on the temperature of the cleaning fluid. The liquid level detection unit 19 is a non-contact liquid level detection unit. It is located at the top or near the end of the cleaning container 100. The liquid level detection unit 19 is preferably either an ultrasonic liquid level gauge or a laser liquid level gauge.
[0044] Specifically, the temperature inside the cleaning container 100 is controlled at around 30°C by the cooperation of the heating unit 181 and the temperature measuring unit 182, and the liquid level inside the cleaning container 100 is controlled at a specified height by the liquid level detection unit 19 to ensure effective cleaning.
[0045] The above descriptions are merely embodiments of this utility model, and common knowledge regarding specific structures and characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various improvements without departing from this utility model, and these improvements should also be considered within the scope of protection of this utility model. These improvements will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed by this utility model should be determined by the content of the claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.
Claims
1. A magnetic multi-directional vibration type scouring machine for raw wool detection, comprising a scouring vessel and a damping base, a liquid discharge port is arranged on the scouring vessel, characterized in that: The cleaning container is mounted on the damping base, and comprises a tank body and a cover body; a magnetic vibrator is mounted on the outside of the cleaning container, which can drive the cleaning container to vibrate in multiple directions and drive the cleaning liquid to move in multiple directions.
2. The magnetic multi-directional vibration type scouring machine for raw wool detection according to claim 1, characterized in that: The tank body comprises an outer tank body and an inner tank body, the inner tank body is arranged in the outer tank body and forms a vibration gap therebetween, and a vibration transmission mechanism is arranged in the vibration gap to flexibly connect the inner tank body and the outer tank body.
3. The magnetic multi-directional vibration type scouring machine for raw wool detection according to claim 2, characterized in that: The vibration transmission mechanism is an elastic element, which comprises a plurality of groups of elastic elements arranged in the vibration gap between the inner tank body and the outer tank body at the bottom and around the periphery.
4. The magnetic multi-directional vibration type scouring machine for raw wool detection according to claim 2, characterized in that: The outer periphery of the inner tank body is provided with a water passing hole in communication with the vibration gap, and the liquid outlet is arranged on the outer tank body and in communication with the vibration gap.
5. The magnetic multi-directional vibration type scouring machine for raw wool detection according to claim 1, characterized in that: The multiple-direction vibration comprises a combination of left-right vibration and front-back vibration in the horizontal direction, or a combination of horizontal vibration and vertical vibration; when the multiple-direction vibration is a combination of left-right vibration and front-back vibration in the horizontal direction, the magnetic vibrator is arranged on at least one side of the outside of the cleaning container, and when the multiple-direction vibration is a combination of horizontal vibration and vertical vibration, the magnetic vibrator is arranged on the side and the bottom of the outside of the cleaning container.
6. The magnetic multi-directional vibration type scouring machine for raw wool detection according to claim 1, characterized in that: A water circulation unit is arranged, which comprises a filter and a circulation pipeline, the filter is arranged on the circulation pipeline, one end of the circulation pipeline is in communication with the liquid outlet, and the other end extends into the cleaning container to purify and circulate the cleaning water.
7. The magnetic multi-directional vibration type scouring machine for raw wool detection according to claim 6, characterized in that: The filter is a bag filter, and the circulation pipeline close to the cleaning container is a flexible hose.
8. The magnetic multi-directional vibration type scouring machine for raw wool detection according to claim 1, characterized in that: A temperature control unit and a liquid level detection unit are arranged in the tank body, the temperature control unit comprises a heating unit and a temperature measurement unit, the heating unit is arranged close to the bottom of the cleaning container, and the temperature measurement unit is arranged close to the end of the cleaning container; the liquid level detection unit is a non-contact liquid level detection unit, which is arranged on the top or close to the end of the cleaning container.
9. The magnetic multi-directional vibration type scouring machine for raw wool detection according to claim 1, characterized in that: The cover body is provided with a water inlet connector and a circulating water connector.
10. The magnetic multi-directional vibration type scouring machine for raw wool detection according to claim 1, characterized in that: The damping base comprises a base and an elastic buffer plate arranged thereon.