Melt filter for spinning processing

By designing an adjustment and removal mechanism for the fused filter, the problems of unstable flow and complex filter screen disassembly are solved, achieving precise flow control and convenient filter screen replacement, thereby improving the efficiency and quality of spinning processing.

CN224077608UActive Publication Date: 2026-04-03FUJIAN JIAYI CHEM FIBER
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing melt filters for spinning processes lack an effective flow regulation mechanism, resulting in unstable flow. Furthermore, filter screen disassembly is complex and maintenance is difficult, affecting production efficiency and product quality.

Method used

A fused filter including an adjustment mechanism and a disassembly mechanism was designed. The adjustment mechanism, consisting of an L-shaped fixing plate, bolts, connecting rods, connecting rods, sleeves, a control plate, and hand-tightening bolts, enables flow rate adjustment and convenient disassembly. The combination of the L-shaped fixing plate, screw, connecting rod, sleeve, control plate, and hand-tightening bolts allows for flexible flow rate adjustment and convenient filter screen disassembly.

Benefits of technology

It achieves precise control of melt flow, improves production efficiency and product quality, simplifies the filter screen disassembly process, meets the need for rapid replacement, and enhances production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224077608U_ABST
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Abstract

The utility model relates to the technical field of spinning processing, and discloses a melt filter for spinning processing, which comprises a shell, an adjusting mechanism is arranged in the shell, the adjusting mechanism comprises an L-shaped fixing plate, a screw rod, a connecting rod, a sleeve block, a control plate and a hand screw bolt, and the back of the L-shaped fixing plate is fixedly connected with the outer surface of the shell. According to the melt filter for spinning processing, through the use of a first guide plate and a second guide plate, filtered melt entering the shell can be guided, discharging is more comprehensive and convenient, through the use of an L-shaped fixing plate, a screw rod, a connecting rod, a sleeve block, a control plate and a hand-screwing bolt, the angle of the control plate can be controlled, and the operation is more convenient. According to the automatic discharging device, discharging can be changed according to actual requirements during discharging, different requirements in reality are met, the problem of how to control discharging according to production requirements is solved, and the effect that discharging is more accurate and efficient in reality can be achieved.
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Description

Technical Field

[0001] This utility model relates to the field of spinning processing technology, specifically to a melt filter for spinning processing. Background Technology

[0002] Spinning, also known as fiber forming, is a continuous, quantitative, and uniform process. In this process, the spinning fluid (such as polymer melt or solution) is steadily extruded from the capillary pores of the spinneret or spinneret by the propulsion of a spinning pump (also known as a metering pump), forming liquid fine streams. Subsequently, these liquid fine streams undergo solidification in air, water, or a coagulation bath, eventually becoming filaments. During processing, a melt filter is used, which is an important piece of equipment for high-speed spinning and spinning fine denier filaments. It is used for continuous filtration of polymer melts to remove impurities and unmelted particles from the melt, thereby improving the spinning performance of the melt and ensuring the quality of spinning.

[0003] According to a novel spinning melt filter with application number CN202022866172.0, this solution addresses the issues of small footprint, easy operation, flexible switching between different spinning varieties, and low consumable costs.

[0004] However, the following problems still exist in actual use:

[0005] (1) When in use, the material is discharged only through the melt outlet. There is no effective flow regulation mechanism. The melt outlet flow rate cannot be flexibly adjusted according to production needs, resulting in unstable flow rate during production discharge, affecting product quality, and making it difficult to carry out more efficient operation in reality.

[0006] (2) When in use, the filter screen is tightly connected to the inner wall of the filter section, and the disassembly of the filter screen requires complicated operation steps, which increases the difficulty and time cost of maintenance. In addition, under high temperature and high pressure working environment, the filter screen is easily corroded and blocked by the melt, and needs to be replaced frequently. It cannot meet the need for quick replacement when in use, which affects production efficiency.

[0007] Therefore, this utility model introduces a melt filter for spinning processing. Utility Model Content

[0008] To address the shortcomings of existing technologies, this utility model provides a melt filter for spinning processing, which has the advantages of adjustable outlet flow rate and easy removal of the filter screen, thus solving the problems mentioned in the background art.

[0009] This utility model provides the following technical solution: a melt filter for spinning processing, comprising a housing, wherein an adjustment mechanism is provided inside the housing, the adjustment mechanism comprising an L-shaped fixing plate, a screw, a connecting rod, a sleeve, a control plate, and a hand-tightening bolt, wherein the back of the L-shaped fixing plate is fixedly connected to the outer surface of the housing, the outer surface of one end of the screw is rotatably connected to the interior of the L-shaped fixing plate, the interior of the connecting rod is fixedly connected to the outer surface of the screw, the interior of the sleeve is fixedly installed to the outer surface of the connecting rod, the interior of the control plate is fixedly installed to the outer surface of the sleeve, and the interior of the hand-tightening bolt is threadedly connected to the outer surface of the screw, and the back of the hand-tightening bolt abuts against the outer surface of the housing.

[0010] Preferably, the housing is provided with a dismantling mechanism, which includes a top cover, a filter cartridge, a connecting plate, a limiting screw, and a T-shaped plate. The outer surface of the top cover fits into the interior of the housing, the top of the filter cartridge abuts against the bottom of the top cover, the right side of the connecting plate abuts against the outer surface of the filter cartridge, the outer surface of the limiting screw is threaded into the interior of the connecting plate, and the outer surface of the T-shaped plate is inserted into the interior of the connecting plate.

[0011] Preferably, a first guide plate is fixedly installed at the bottom inside the outer shell, and a second guide plate is fixedly installed on the right side inside the outer shell.

[0012] Preferably, the outer casing has a discharge port inside.

[0013] Preferably, the bottom of the T-shaped plate fits against the top of the top cover, and the outer surface of the limiting screw is connected to the internal thread of the filter cylinder.

[0014] Preferably, a first limiting bolt is installed on the internal thread of the T-shaped plate, the outer surface of the first limiting bolt is installed with the internal thread of the connecting plate, and a second limiting bolt is installed on the internal thread of the T-shaped plate, and the outer surface of the second limiting bolt is connected with the internal thread of the top cover.

[0015] Preferably, a feed hole is provided at the center of the top cover surface, and mounting holes are provided around the perimeter of the top cover surface.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. This type of melt filter for spinning processing, through the use of a first guide plate and a second guide plate, guides the filtered melt inside the outer shell, making its discharge more comprehensive and convenient. The angle of the control plate can be controlled by using an L-shaped fixing plate, screw, connecting rod, sleeve block, control plate, and hand-tightening bolt. During discharge, the discharge operation can be varied according to actual needs, adapting to different real-world requirements. This solves the problem of how to control the discharge according to production needs, achieving more precise and efficient discharge in practice. It avoids the problem of unstable flow rate during production, improves overall quality, and facilitates more efficient operation in practice.

[0018] 2. This type of melt filter for spinning processing, through the use of a filter cartridge, connecting plate, and limiting screws, can initially limit the position of the filter cartridge at the bottom of the top cover, making disassembly more convenient. The use of a T-shaped plate, first limiting bolt, and second limiting bolts further limits the position of the filter cartridge at the bottom of the top cover, improving stability during use and facilitating faster cleaning and disassembly of the filter cartridge. This solves the problem of how to make filter cartridge disassembly more convenient, achieving a simple and quick disassembly, meeting the need for rapid filter cartridge replacement, and avoiding any impact on production efficiency. Attached Figure Description

[0019] Figure 1 is a schematic diagram of the overall internal structure of this utility model;

[0020] Figure 2 is a schematic diagram of the overall appearance structure of this utility model;

[0021] Figure 3 is a schematic diagram of the adjustment mechanism structure of Figure 1 of this utility model;

[0022] Figure 4 is a schematic diagram of the dismantling mechanism of Figure 1 of this utility model.

[0023] In the diagram: 1. Outer shell; 2. Discharge port; 3. First guide plate; 4. Second guide plate; 5. L-shaped fixing plate; 6. Screw; 7. Connecting rod; 8. Sleeve block; 9. Control panel; 10. Hand-tightening bolt; 11. Top cover; 12. Feed hole; 13. Mounting hole; 14. Filter cylinder; 15. Connecting plate; 16. Limit screw; 17. T-shaped plate; 18. First limit bolt; 19. Second limit bolt; 20. Adjustment mechanism; 21. Removal mechanism. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please refer to Figure 3. A melt filter for spinning processing includes a housing 1. An adjustment mechanism 20 is disposed inside the housing 1. The adjustment mechanism 20 includes an L-shaped fixing plate 5, a screw 6, a connecting rod 7, a sleeve 8, a control plate 9, and a hand-tightening bolt 10. The back of the L-shaped fixing plate 5 is fixedly connected to the outer surface of the housing 1. The outer surface of one end of the screw 6 is rotatably connected to the interior of the L-shaped fixing plate 5. The interior of the connecting rod 7 is fixedly connected to the outer surface of the screw 6. The interior of the sleeve 8 is fixedly installed to the outer surface of the connecting rod 7. The interior of the control plate 9 is fixedly installed to the outer surface of the sleeve 8. The interior of the hand-tightening bolt 10 is threadedly connected to the outer surface of the screw 6, and the back of the hand-tightening bolt 10 abuts against the outer surface of the housing 1. A first guide plate 3 is fixedly installed at the bottom of the interior of the housing 1, and a second guide plate 4 is fixedly installed on the right side of the interior of the housing 1. The L-shaped fixing plate 5, screw 6, connecting rod 7, sleeve 8, control plate 9, and hand-tightening bolt 10 are used to adjust the filter. The use of the first guide plate 3 and the second guide plate 4 can achieve a more precise and efficient material discharge in reality, avoid the problem of unstable flow during the production process, improve the overall quality, and facilitate more efficient operation in reality.

[0026] Please refer to Figure 4. The housing 1 has an internal dismantling mechanism 21, which includes a top cover 11, a filter cartridge 14, a connecting plate 15, a limiting screw 16, and a T-shaped plate 17. The outer surface of the top cover 11 is fitted to the interior of the housing 1. The top of the filter cartridge 14 abuts against the bottom of the top cover 11. The right side of the connecting plate 15 abuts against the outer surface of the filter cartridge 14. The outer surface of the limiting screw 16 is threaded into the interior of the connecting plate 15. The outer surface of the T-shaped plate 17 is inserted into the interior of the connecting plate 15, and the bottom of the T-shaped plate 17 is fitted to the top of the top cover 11. The outer surface of the limiting screw 16 is threaded into the interior of the filter cartridge 14. A first limiting bolt 18 is installed on the internal thread of the T-shaped plate 17, and the outer surface of the first limiting bolt 18 is threaded into the interior of the connecting plate 15. A second limiting bolt 19 is installed on the internal thread of the T-shaped plate 17, and the outer surface of the second limiting bolt 19 is threaded into the top cover 11. The internal threaded connection, through the use of the top cover 11, filter cartridge 14, connecting plate 15, limit screw 16, T-shaped plate 17, first limit bolt 18, and second limit bolt 19, can achieve the effect of easy and quick disassembly of filter cartridge 14, meet the need for quick replacement of filter cartridge 14, and avoid the impact on production efficiency.

[0027] Please refer to Figures 1 and 2. The outer casing 1 has a discharge port 2 inside. The filtered melt can be discharged through the discharge port 2 to achieve convenient collection. The top cover 11 has a feed hole 12 in the center of its surface. The top cover 11 has mounting holes 13 around its perimeter. The feed hole 12 and mounting holes 13 can be used to conveniently put the melt in and out, as well as connect the whole to external equipment.

[0028] Working principle: During use, when filtering the melt, the mounting hole 13 is opened inside the top cover 11 to connect the outer shell 1 to the external equipment. Then, the melt is fed into the interior of the outer shell 1 through the feed hole 12. After the melt enters the interior of the outer shell 1, the filter cylinder 14 inside the outer shell 1 removes impurities from the melt. The filtered melt is then guided out by the first guide plate 3 fixed to the bottom of the interior of the outer shell 1 and the second guide plate 4 fixed to the right side of the interior of the outer shell 1. When controlling the discharge, the back of the hand-tightening bolt 10 can be removed from the outer surface of the outer shell 1, and then the screw 6 can be rotated, causing the connecting rod 7 fixed to the outer surface of the screw 6 to rotate. When the connecting rod 7 rotates, the position of the control plate 9 can be changed synchronously inside the outer shell 1. After the position of the control plate 9 is changed, the hand-tightening bolt 10 can be tightened again on the screw 6. The outer surface of the control plate 9 is rotated to make it come into contact with the outer surface of the outer shell 1, thereby limiting the rotation of the control plate 9 and controlling the discharge of the filtered melt accordingly.

[0029] When easily disassembling the filter cartridge 14, first remove the second limiting bolt 19 and the first limiting bolt 18 from the inside of the top cover 11 and the connecting plate 15. Then, remove the T-shaped plate 17 from the inside of the connecting plate 15. Next, pull the T-shaped plate 17 out from the upper surface of the top cover 11. There is no corresponding limiting force between the top cover 11 and the inside of the outer shell 1, allowing the top cover 11 to be removed from the inside of the outer shell 1. Finally, remove the limiting screw 16 from the inside of the connecting plate 15 and the filter cartridge 14. This separates the filter cartridge 14 from the bottom of the top cover 11, allowing for the replacement of the filter cartridge 14. During installation, first abut the top of the filter cartridge 14 against the bottom of the top cover 11, then abut the right side of the connecting plate 15 against the outer surface of the filter cartridge 14. After that, install the limiting screw 16 inside the connecting plate 15, with the outer surface of the limiting screw 16 against the filter cartridge 14. The internal components are connected, and then the top cover 11 is installed on the outer surface of the connecting plate 15, with the outer surface of the top cover 11 abutting against the inside of the outer shell 1. Then, the T-shaped plate 17 can be inserted into the inside of the connecting plate 15, with the bottom of the T-shaped plate 17 fitting against the top of the top cover 11. Finally, the first limiting bolt 18 is installed on the inside of the T-shaped plate 17 and the connecting plate 15, and the second limiting bolt 19 is installed on the inside of the top cover 11 and the T-shaped plate 17, ensuring the stability of the filter cartridge 14 during use and the ease of disassembly.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A melt filter for spinning processing, characterized by: The utility model provides an adjustable and removable filter device, which comprises an outer shell (1), an adjusting mechanism (20) arranged in the inner part of the outer shell (1), an L-shaped fixing plate (5), a screw rod (6), a connecting rod (7), a sleeve block (8), a control plate (9) and a hand screw bolt (10), the back surface of the L-shaped fixing plate (5) is fixedly connected with the outer surface of the outer shell (1), the outer surface of one end of the screw rod (6) is rotatably connected with the inner part of the L-shaped fixing plate (5), the inner part of the connecting rod (7) is fixedly connected with the outer surface of the screw rod (6), the inner part of the sleeve block (8) is fixedly installed with the outer surface of the connecting rod (7), the inner part of the control plate (9) is fixedly installed with the outer surface of the sleeve block (8), the inner part of the hand screw bolt (10) is threadedly connected with the outer surface of the screw rod (6), and the back surface of the hand screw bolt (10) is abutted with the outer surface of the outer shell (1).

2. The melt filter for spinning processing according to claim 1, characterized by: The inner part of the outer shell (1) is provided with a dismounting mechanism (21), the dismounting mechanism (21) comprises a top cover (11), a filter cartridge (14), a connecting plate (15), a limiting screw (16) and a T-shaped plate (17), the outer surface of the top cover (11) is attached with the inner part of the outer shell (1), the top of the filter cartridge (14) is abutted with the bottom of the top cover (11), the right side of the connecting plate (15) is abutted with the outer surface of the filter cartridge (14), the outer surface of the limiting screw (16) is threadedly connected with the inner part of the connecting plate (15), and the outer surface of the T-shaped plate (17) is inserted with the inner part of the connecting plate (15).

3. The melt filter for spinning processing according to claim 1, characterized by: The bottom end of the inner part of the outer shell (1) is fixedly installed with a first material guide plate (3), and the right side of the inner part of the outer shell (1) is fixedly installed with a second material guide plate (4).

4. The melt filter for spinning processing according to claim 1, characterized by: The inner part of the outer shell (1) is provided with a discharge port (2).

5. The melt filter for spinning processing according to claim 2, characterized by: The bottom of the T-shaped plate (17) is attached with the top of the top cover (11), and the outer surface of the limiting screw (16) is threadedly connected with the inner part of the filter cartridge (14).

6. The melt filter for spinning processing according to claim 2, characterized by: The inner part of the T-shaped plate (17) is threadedly installed with a first limiting bolt (18), the outer surface of the first limiting bolt (18) is threadedly installed with the inner part of the connecting plate (15), the inner part of the T-shaped plate (17) is threadedly installed with a second limiting bolt (19), and the outer surface of the second limiting bolt (19) is threadedly connected with the inner part of the top cover (11).

7. The melt filter for spinning processing according to claim 2, characterized by: A feeding hole (12) is formed in the central position of the surface of the top cover (11), and mounting holes (13) are formed around the surface of the top cover (11).

Citation Information

Patent Citations

  • Novel spinning melt filter

    CN213760728U