Multi-stage buffer clutch assembly of reduction gearbox

By designing a multi-stage buffer clutch assembly for the gearbox, the automatic reset and fixation of the clutch gear is achieved by using the pushing component and the rotating component, which solves the problem that the clutch gear needs to be continuously manually operated in the existing technology, and improves the convenience and comfort of operation.

CN224079496UActive Publication Date: 2026-04-03WUXI FORCE TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The existing gearbox clutch gear requires continuous manual force during use, which leads to muscle fatigue for the operator and makes it difficult to achieve automatic reset.

Method used

Design a multi-stage buffer clutch assembly for a gearbox, including a push assembly, an adjusting block, a limiting block, and a rotating component. The adjusting block drives the clutch gear to move and insert it into the adjusting hole for fixation. Springs and torsion springs are used to achieve automatic reset and position fixation of the clutch gear.

Benefits of technology

It achieves automatic reset and position fixation of the clutch gear, reducing the need for continuous pressing by the operator, avoiding muscle fatigue, and improving the convenience and comfort of operation.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224079496U_ABST
    Figure CN224079496U_ABST
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Abstract

The multistage buffer clutch assembly is applied to a box body and comprises a driving shaft, a clutch gear, a pushing assembly and a positioning assembly, the driving shaft is connected into the box body in a penetrating mode, a positioning bearing is arranged in the middle of the driving shaft in a sleeved mode, the clutch gear is arranged on the outer wall of the positioning bearing in a sleeved mode, and the pushing assembly is arranged at one end of the driving shaft. The pushing assembly is used for pushing the clutch gear, and the positioning assembly is arranged at the other end of the driving shaft and comprises an adjusting block arranged at the other end of the driving shaft. Through the design of the pushing assembly, the adjusting block, the adjusting holes, the limiting block and the rotating piece, the clutch gear is driven by the adjusting block to move in the using process, after the clutch gear is adjusted to the needed position, the limiting block is inserted into the corresponding adjusting hole, the position of the clutch gear is fixed through blocking of the limiting block, and therefore the clutch gear is fixed. And the condition that a worker needs to press the clutch gear all the time during use is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of gearbox technology, and in particular to a multi-stage buffer clutch assembly for a gearbox. Background Technology

[0002] The patent publication number CN206309812U discloses a manual clutch electric window gearbox structure. By pressing the waist-shaped plate, the stepped column is driven to push the clutch gear and the reduction gear set to separate, avoiding the phenomenon that the driving gear cannot rotate because it is connected to the motor. At the same time, a spring that is compressed is provided between the lower end face of the waist-shaped plate and the bottom of the groove, so that after pressing the waist-shaped plate, the waist-shaped plate can be reset by the spring under the pressure of the compressed force, which facilitates the reset after the clutch gear is separated.

[0003] In mechanical transmission systems, the clutch gear, as a key power switching component, works by engaging or disengaging with the gear set inside the gearbox through axial displacement. When power transmission needs to be cut off, the operator must continuously apply a certain axial thrust to the clutch gear to completely disengage it from other gears in the gearbox. This requires the operator to maintain manual force for a long time during use, which can lead to muscle fatigue. Therefore, this solution proposes a multi-stage buffer clutch assembly for gearboxes to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a multi-stage buffer clutch assembly for a gearbox to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage buffer clutch assembly for a gearbox, applied to the gearbox body, comprising:

[0006] A drive shaft is inserted and connected inside the housing;

[0007] The clutch gear has a positioning bearing sleeved in the middle of the drive shaft, and the clutch gear is sleeved on the outer wall of the positioning bearing.

[0008] A push assembly is disposed at one end of a drive shaft and is used to push a clutch gear.

[0009] A positioning component is provided at the other end of the drive shaft. The positioning component includes an adjusting block provided at the other end of the drive shaft. A plurality of adjusting holes are provided on one side of the adjusting block. A limiting block is inserted into the interior of one of the adjusting holes. A rotating component is provided on one side of the limiting block.

[0010] Preferably, the pushing component includes a movable frame fixedly connected to one end of the drive shaft, a fixed cylinder fixedly connected to the inner wall of the back of the housing, the movable frame being inserted into the interior of the fixed cylinder, and a spring being provided on the back of the movable frame.

[0011] Preferably, a first buffer pad is fixedly connected to the back of the movable frame.

[0012] Preferably, a connecting block is fixedly connected to the front of the drive shaft, an adjusting block is fixedly connected to the front of the connecting block, the adjusting block is inserted into the front of the housing, and a second buffer pad is fixedly connected to the front of the connecting block.

[0013] Preferably, the rotating component includes a connecting rod fixedly connected to the back of the limiting block, the connecting rod being inserted through the front of the housing, a rotating block being fixedly connected to the back of the connecting rod, and a torsion spring being provided on the back of the rotating block.

[0014] Preferably, a fixing frame is fixedly connected to the inner wall of the front of the box, and the torsion spring and the rotating block are both inserted and connected inside the fixing frame.

[0015] Preferably, a knob is fixedly connected to the front of the limiting block, and the knob is used to rotate the limiting block.

[0016] The technical effects and advantages of this utility model are as follows:

[0017] This invention, through the design of a push component, an adjusting block, an adjusting hole, a limiting block, and a rotating component, allows the clutch gear to move via the adjusting block during use. Once adjusted to the desired position, the limiting block is inserted into the corresponding adjusting hole. The limiting block's obstruction fixes the position of the clutch gear, preventing the need for operators to continuously press the clutch gear during use. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0019] Figure 2 This is a front structural diagram of the present utility model.

[0020] Figure 3 This is a top view cross-sectional structural diagram of the present invention.

[0021] Figure 4 This utility model Figure 3 Enlarged structural diagram of section A.

[0022] In the diagram: 1. Housing; 2. Clutch gear; 3. Positioning bearing; 4. Drive shaft; 5. Push assembly; 501. Movable frame; 502. Fixed cylinder; 503. First buffer pad; 504. Spring; 6. Positioning assembly; 601. Connecting block; 602. Second buffer pad; 603. Adjustment hole; 604. Limiting block; 605. Adjustment block; 7. Rotating component; 701. Fixed frame; 702. Torsion spring; 703. Rotating block; 704. Connecting rod; 705. Knob. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model provides, for example Figure 1-4 Shown:

[0025] Example 1: A multi-stage buffer clutch assembly for a gearbox, applied to gearbox housing 1, includes:

[0026] Drive shaft 4, which is inserted and connected inside housing 1;

[0027] The clutch gear 2 drives the shaft 4 and a positioning bearing 3 is sleeved in the middle. The clutch gear 2 is sleeved on the outer wall of the positioning bearing 3.

[0028] Push component 5 is located at one end of drive shaft 4 and is used to push clutch gear 2;

[0029] Positioning component 6 is located at the other end of drive shaft 4. Positioning component 6 includes adjusting block 605 located at the other end of drive shaft 4. Multiple adjusting holes 603 are provided on one side of adjusting block 605. A limiting block 604 is inserted into the interior of one of the adjusting holes 603. A rotating component 7 is provided on one side of limiting block 604.

[0030] It should be noted that the positioning bearing 3 is an existing ball bearing, used to connect the clutch gear 2 and the drive shaft 4, so that the clutch gear 2 can rotate on the drive shaft 4. In use, the clutch gear 2 is moved by the adjusting block 605. After adjusting to the desired position, the limiting block 604 is inserted into the corresponding adjusting hole 603. The position of the clutch gear 2 is fixed by the blocking of the limiting block 604, so as to avoid the need for the operator to press the clutch gear 2 continuously during use.

[0031] Specifically, the pushing component 5 includes a movable frame 501 fixedly connected to one end of the driving shaft 4, a fixed cylinder 502 fixedly connected to the inner wall of the back of the housing 1, the movable frame 501 being inserted into the inside of the fixed cylinder 502, a spring 504 being provided on the back of the movable frame 501, and a first buffer pad 503 being fixedly connected to the back of the movable frame 501.

[0032] It should be noted that the fixed cylinder 502 is a cylinder with a cylindrical hole in the middle, and the hole is adapted to the movable frame 501, so that the movable frame 501 can slide in the middle of the fixed cylinder 502, and the fixed cylinder 502 restricts the movement direction of the movable frame 501. The spring 504 is located between the movable frame 501 and the housing 1, and is used to push the movable frame 501 towards the side of the drive shaft 4 during use. The first buffer pad 503 is made of rubber. When the movable frame 501 moves towards the side of the housing 1, the first buffer pad 503 absorbs the impact force of the movable frame 501 on the housing 1.

[0033] Specifically, a connecting block 601 is fixedly connected to the front of the drive shaft 4, an adjusting block 605 is fixedly connected to the front of the connecting block 601, the adjusting block 605 is inserted into the front of the housing 1, and a second buffer pad 602 is fixedly connected to the front of the connecting block 601.

[0034] It should be noted that the cross-section of the adjustment block 605 is square, and the adjustment block 605 is inserted and connected to the front of the housing 1. The housing 1 restricts the rotation of the adjustment block 605, and the adjustment block 605 restricts the rotation of the shaft 4. The second buffer pad 602 is made of rubber. During use, the second buffer pad 602 absorbs the impact of the connecting block 601 on the housing 1.

[0035] Example 2: Rotating component 7, applied to the multi-stage buffer clutch assembly in Example 1;

[0036] Specifically, the rotating component 7 includes a connecting rod 704 fixedly connected to the back of the limiting block 604, the connecting rod 704 being inserted through the front of the housing 1, a rotating block 703 fixedly connected to the back of the connecting rod 704, a torsion spring 702 provided on the back of the rotating block 703, a fixing frame 701 fixedly connected to the inner wall of the front of the housing 1, the torsion spring 702 and the rotating block 703 being inserted through the inside of the fixing frame 701, and a knob 705 fixedly connected to the front of the limiting block 604, the knob 705 being used to rotate the limiting block 604.

[0037] It should be noted that the limiting block 604 is fitted to the front of the housing 1, and the rotating block 703 is fitted to the inner wall of the back of the housing 1. A connecting rod 704 is fixedly connected to the side opposite to the limiting block 604 and the rotating block 703, and the connecting rod 704 is inserted through the front of the housing 1. Through this design, the positions of the limiting block 604, the connecting rod 704 and the rotating block 703 are fixed, while allowing the three to rotate on the front of the housing 1. The torsion spring 702 is set on the back of the rotating block 703. Driven by the torsion spring 702, after the limiting block 604 is rotated and then the rotation of the limiting block 604 is released, the limiting block 604 can return to the inside of the adjustment hole 603.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-stage buffer clutch assembly for a gearbox, applied to a gearbox housing (1), characterized in that, include: Drive shaft (4), which is inserted into the inside of housing (1); The clutch gear (2) is fitted with a positioning bearing (3) in the middle of the drive shaft (4), and the clutch gear (2) is fitted on the outer wall of the positioning bearing (3). A push assembly (5) is disposed at one end of a drive shaft (4) and is used to push a clutch gear (2). Positioning component (6) is located at the other end of drive shaft (4). Positioning component (6) includes an adjusting block (605) located at the other end of drive shaft (4). Multiple adjusting holes (603) are provided on one side of the adjusting block (605). A limiting block (604) is inserted into the interior of one of the adjusting holes (603). A rotating component (7) is provided on one side of the limiting block (604).

2. The multi-stage buffer clutch assembly for a gearbox according to claim 1, characterized in that, The pushing component (5) includes a movable frame (501) fixedly connected to one end of the driving shaft (4), a fixed cylinder (502) fixedly connected to the inner wall of the back of the box (1), the movable frame (501) being inserted into the inside of the fixed cylinder (502), and a spring (504) being provided on the back of the movable frame (501).

3. A multi-stage buffer clutch assembly for a gearbox according to claim 2, characterized in that, The back of the movable frame (501) is fixedly connected to a first buffer pad (503).

4. The multi-stage buffer clutch assembly for a gearbox according to claim 1, characterized in that, A connecting block (601) is fixedly connected to the front of the drive shaft (4), and an adjusting block (605) is fixedly connected to the front of the connecting block (601). The adjusting block (605) is inserted into the front of the housing (1), and a second buffer pad (602) is fixedly connected to the front of the connecting block (601).

5. A multi-stage buffer clutch assembly for a gearbox according to claim 1, characterized in that, The rotating component (7) includes a connecting rod (704) fixedly connected to the back of the limiting block (604). The connecting rod (704) is inserted through the front of the housing (1). A rotating block (703) is fixedly connected to the back of the connecting rod (704). A torsion spring (702) is provided on the back of the rotating block (703).

6. A multi-stage buffer clutch assembly for a gearbox according to claim 5, characterized in that, A fixed frame (701) is fixedly connected to the inner wall of the front of the box (1), and the torsion spring (702) and the rotating block (703) are both inserted and connected inside the fixed frame (701).

7. A multi-stage buffer clutch assembly for a gearbox according to claim 6, characterized in that, A knob (705) is fixedly connected to the front of the limiting block (604), and the knob (705) is used to rotate the limiting block (604).

Citation Information

Patent Citations

  • Electric window gear case structure of manual separation and reunion

    CN206309812U