Juice concentrator with floating foam scraping structure

The reciprocating screw system driven by a motor and the design of the limiting column automatically remove the foam from the juice concentrator, solving the problem of inconvenient manual operation in the existing technology and improving the practicality of the juice concentrator and the stability of the float ring.

CN224084602UActive Publication Date: 2026-04-07YANTAI JIASHI FRUIT BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-12
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing juice concentrators require manual rotation of the drive shaft multiple times when there is excessive foam, which is inconvenient and reduces the practicality of the device.

Method used

The reciprocating screw system driven by a motor drives the limit rotating column and scraper to rotate through gear meshing, thereby automatically scraping off the foam. The limit column also improves the stability of the float ring, and the foam removal structure is combined with the foam removal structure to clean the foam.

Benefits of technology

It achieves automatic removal of foam, improves the practicality of the device, avoids the tediousness of manual operation, and ensures the stability of the float ring on the surface of the juice.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fruit juice thickener with a floating foam scraping structure, which relates to the technical field of fruit juice production and comprises a barrel, a limiting rotating column is rotatably connected to the bottom end in the barrel, a mounting plate is rotatably connected to the outer side of the top end of the limiting rotating column, and a supporting piece is arranged at the bottom of the mounting plate. The top end of the limiting rotating column is fixedly connected with a gear, the outer side of the gear is connected with a rack in a meshed mode, the top of the rack is provided with a reciprocating lead screw and a limiting rod, and one end of the reciprocating lead screw is provided with a driving piece. The movable block slides on the limiting rod, the movable block drives the rack to reciprocate, the rack is meshed with the gear, the gear drives the limiting rotating column to rotate, and the limiting rotating column drives the limiting sliding sleeve body and the scraper to rotate, so that the floating foam can be scraped in a reciprocating mode, manual operation of personnel is not needed, and the practicability of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of juice production technology, specifically a juice concentrator with a foam removal structure. Background Technology

[0002] Concentrated fruit juice is a beverage with a good flavor. There are many concentrated fruit juices on the market, and sea buckthorn juice is one of them. Sea buckthorn juice is a juice produced by using sea buckthorn fruit as raw material through a series of processes. In the production process of sea buckthorn juice, a juice concentrator is needed to concentrate the juice. During the concentration process, when the sea buckthorn juice is poured into the concentrator, a large amount of foam will be generated due to the agitation of the juice.

[0003] The juice concentrator with foam removal structure, currently announced under CN218980552U, includes a float ring that can float on the surface of sea buckthorn juice. An annular body is installed on the inner wall of the float ring, and a baffle is also installed on the inner wall of the float ring. A bottom plate is installed at the bottom end of one side wall of the baffle, and an adsorption component for adsorbing foam and discharging foam from the concentrator cylinder is installed above the bottom plate.

[0004] While the above solution has its advantages, it also has the following disadvantages: This device requires personnel to rotate the drive shaft to rotate the scraper. Although the structural design is simple, when there is too much foam, the need for personnel to rotate the drive shaft multiple times makes the operation inconvenient and reduces the practicality of the device. Utility Model Content

[0005] The purpose of this invention is to provide a juice concentrator with a foam removal structure to solve the problem in the prior art that when there is too much foam, the operator needs to rotate the drive shaft multiple times, which is inconvenient.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a juice concentrator with a foam removal structure, comprising a cylinder, a limiting rotating column rotatably connected to the bottom of the cylinder, an mounting plate rotatably connected to the outer side of the top of the limiting rotating column, a support member at the bottom of the mounting plate, a gear fixedly connected to the top of the limiting rotating column, a rack meshing with the outer side of the gear, a reciprocating screw and a limiting rod at the top of the rack, a driving member at one end of the reciprocating screw, a moving block threadedly connected to the outer side of the reciprocating screw, a moving block fixedly connected to the top of the rack, a sliding connection to the outer side of the limiting rod, a limiting sleeve slidably connected to the outer side of the limiting rotating column, a scraper fixedly connected to the outer side of the limiting sleeve, a float ring on the outer side of the scraper, and a foam removal structure inside the float ring.

[0007] Preferably, the support includes a fixing frame, which is fixedly connected to the outside of the cylinder, and the mounting plate is fixedly connected to the top of the fixing frame. The fixing frame provides a fixed support for the mounting plate.

[0008] Preferably, the limiting rod is disposed on one side of the reciprocating lead screw, and L-shaped support blocks are rotatably connected to both ends of the outer side of the reciprocating lead screw. Both L-shaped support blocks are fixedly connected to the top of the mounting plate, and the limiting rod is fixedly connected between the two L-shaped support blocks. The two L-shaped support blocks provide rotational support for the reciprocating lead screw and fixed support for the limiting rod.

[0009] Preferably, the driving component includes a motor, which is fixedly connected to the top of the mounting plate, and the output end of the motor is fixedly connected to a reciprocating lead screw.

[0010] Preferably, the float ring is disposed inside the cylinder, and an annular body is installed on the inner side of the float ring. A groove is provided at one end of the scraper, and the annular body is disposed inside the groove and slidably connected to the scraper. Multiple limiting posts are provided at the top of the float ring, one end of each limiting post is fixedly connected to the cylinder, and the bottom ends of each limiting post penetrate the float ring and are slidably connected to the float ring. The multiple limiting posts can prevent the float ring from rotating.

[0011] Preferably, the foam extraction structure includes a baffle plate, which is fixedly connected to the inner side of the float ring. Both sides of the baffle plate are fixedly connected to a base plate. The scraper is disposed on the outer side of one of the base plates. A T-shaped block is fixedly connected to the top of the baffle plate.

[0012] Preferably, the foam extraction structure further includes a U-shaped tube, which is disposed on the top of the T-shaped block. Both ends of the U-shaped tube penetrate the T-shaped block and are fixedly connected to it. Two suction heads are respectively installed at both ends of the U-shaped tube, and the two suction heads are respectively disposed on the top of the two base plates. A PU spring tube is fixedly connected to the top of the U-shaped tube, and a connecting tube is fixedly connected to the top of the PU spring tube. One end of the connecting tube penetrates the inner side of the cylinder and is fixedly connected to the cylinder.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This application uses a motor output to drive a reciprocating lead screw to rotate. The reciprocating lead screw is threadedly connected to a moving block. The moving block slides on a limit rod. The moving block drives a rack to move back and forth. The rack meshes with a gear. The gear drives a limit rotating column to rotate. The limit rotating column then drives the limit sliding sleeve and scraper to rotate. This allows for the reciprocating scraping of foam without the need for manual operation, thus improving the practicality of the device.

[0015] 2. This application sets multiple limiting posts, which can improve the stability of the float ring floating on the surface of sea buckthorn juice and prevent rotation. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the juice concentrator with a foam removal structure according to this utility model;

[0017] Figure 2 This is a cross-sectional view of the cylinder of the juice concentrator with a foam removal structure according to this utility model;

[0018] Figure 3 This is a schematic diagram of the float structure of the juice concentrator with a foam removal structure according to this utility model;

[0019] Figure 4 This is a schematic diagram of the baffle structure of the juice concentrator with a foam scraping structure according to this utility model.

[0020] The following are the labels in the diagram: 1. Cylinder; 2. Limiting rotating column; 200. Limiting sliding sleeve; 201. Scraper; 3. Mounting plate; 4. Fixing frame; 5. Gear; 6. Rack; 7. Reciprocating screw; 701. Motor; 8. L-shaped support block; 9. Limiting rod; 10. Moving block; 11. Floating ring; 12. Limiting column; 13. Ring body; 14. Baffle; 15. Base plate; 16. T-shaped block; 17. U-shaped tube; 18. Adsorption head; 19. PU spring tube; 20. Connecting tube. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example: Figure 1 - Figure 4As shown, this utility model provides a technical solution for a juice concentrator with a foam removal structure, including a cylinder 1. A limiting rotating column 2 is rotatably connected to the bottom of the cylinder 1. A mounting plate 3 is rotatably connected to the outer side of the top of the limiting rotating column 2. A support member is provided at the bottom of the mounting plate 3, including a fixing frame 4. The fixing frame 4 is fixedly connected to the outer side of the cylinder 1, and the mounting plate 3 is fixedly connected to the top of the fixing frame 4. A gear 5 is fixedly connected to the top of the limiting rotating column 2. A rack 6 is meshed with the outer side of the gear 5. A reciprocating screw 7 and a limiting rod 9 are provided at the top of the rack 6. The limiting rod 9 is located on one side of the reciprocating screw 7. L-shaped support blocks 8 are rotatably connected to both ends of the outer side of the reciprocating screw 7. Both L-shaped support blocks 8 are fixedly connected to the top of the mounting plate 3. The limiting rod 9 is fixedly connected between the two L-shaped support blocks 8. A driving component is provided at one end of the reciprocating screw 7, including a motor 701. 01 is fixedly connected to the top of the mounting plate 3. The output end of the motor 701 is fixedly connected to the reciprocating lead screw 7. The reciprocating lead screw 7 is threadedly connected to the outside of the moving block 10. The moving block 10 is fixedly connected to the top of the rack 6. The moving block 10 is slidably connected to the outside of the limiting rod 9. The limiting rotating column 2 is slidably connected to the outside of the limiting sliding sleeve 200. The limiting sliding sleeve 200 is fixedly connected to the outside of the limiting sliding sleeve 201. The outside of the scraper 201 is provided with a float ring 11. The float ring 11 is set inside the cylinder 1. The inside of the float ring 11 is installed with an annular body 13. One end of the scraper 201 is provided with a sliding groove. The annular body 13 is set inside the sliding groove and is slidably connected to the scraper 201. The top of the float ring 11 is provided with multiple limiting posts 12. One end of each of the multiple limiting posts 12 is fixedly connected to the cylinder 1. The bottom ends of each of the multiple limiting posts 12 pass through the float ring 11 and are slidably connected to the float ring 11. The inside of the float ring 11 is provided with a foam removal structure.

[0023] Specifically, starting motor 701 (the specific model of motor 701 is not limited, but depends on the compatible equipment) drives the output end of motor 701 to rotate the reciprocating lead screw 7. The reciprocating lead screw 7 is threadedly connected to the moving block 10. The moving block 10 slides on the limit rod 9. The moving block 10 drives the rack 6 to move back and forth. The rack 6 meshes with the gear 5. The gear 5 drives the limit rotating column 2 to rotate. The limit rotating column 2 then drives the limit sliding sleeve 200 and the scraper 201 to rotate, thereby realizing the reciprocating scraping of foam without the need for manual operation, which improves the practicality of the device.

[0024] The present application sets up multiple limiting posts 12, which can improve the stability of the float 11 floating on the surface of sea buckthorn juice and prevent rotation.

[0025] Example: Figure 1 - Figure 4As shown, the defoaming structure includes a baffle 14, which is fixedly connected to the inner side of the float ring 11. Both sides of the baffle 14 are fixedly connected to a base plate 15. A scraper 201 is disposed on the outer side of one of the base plates 15. A T-shaped block 16 is fixedly connected to the top of the baffle 14. The defoaming structure also includes a U-shaped tube 17, which is disposed on the top of the T-shaped block 16. Both ends of the U-shaped tube 17 pass through the T-shaped block 16 and are fixedly connected to it. Two suction heads 18 are installed at each end of the U-shaped tube 17. The two suction heads 18 are respectively disposed on the top of the two base plates 15. A PU spring tube 19 is fixedly connected to the top of the U-shaped tube 17. A connecting tube 20 is fixedly connected to the top of the PU spring tube 19. One end of the connecting tube 20 passes through the inner side of the cylinder 1 and is fixedly connected to the cylinder 1.

[0026] Specifically, when the rack 6 moves from left to right to a certain position, the scraper 201 rotates to the position of one of the base plates 15. When the rack 6 moves from right to left to a certain position, the scraper 201 rotates to the position of the other base plate 15, thereby achieving the reciprocating scraping of foam.

[0027] When the foam is scraped off onto the bottom plate 15, the connecting pipe 20 can be connected to an external pump. The connecting pipe 20 can extract the foam through the PU spring tube 19, the U-shaped tube 17 and the two suction heads 18, thus cleaning the foam.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A juice concentrator with a foam removal structure, characterized in that: The device includes a cylindrical body (1), with a limiting rotating column (2) rotatably connected to the bottom of the inner part of the cylindrical body (1). A mounting plate (3) is rotatably connected to the outer side of the top of the limiting rotating column (2). A support member is provided at the bottom of the mounting plate (3). A gear (5) is fixedly connected to the top of the limiting rotating column (2). A rack (6) is meshed with the outer side of the gear (5). A reciprocating screw (7) and a limiting rod (9) are provided at the top of the rack (6). A driving member is provided at one end of the reciprocating screw (7). The reciprocating screw (7) is threaded with a moving block (10) on the outside. The moving block (10) is fixedly connected to the top of the rack (6). The moving block (10) is slidably connected to the outside of the limiting rod (9). The limiting rotating column (2) is slidably connected to a limiting sleeve body (200). The limiting sleeve body (200) is fixedly connected to a scraper (201) on the outside. The scraper (201) is provided with a float ring (11) on the outside. The float ring (11) is provided with a foam extraction structure inside.

2. The juice concentrator with a foam removal structure according to claim 1, characterized in that: The support includes a fixing frame (4), which is fixedly connected to the outside of the cylinder (1), and the mounting plate (3) is fixedly connected to the top of the fixing frame (4).

3. The juice concentrator with a foam removal structure according to claim 1, characterized in that: The limiting rod (9) is located on one side of the reciprocating screw (7). Both ends of the reciprocating screw (7) are rotatably connected to L-shaped support blocks (8). Both L-shaped support blocks (8) are fixedly connected to the top of the mounting plate (3). The limiting rod (9) is fixedly connected between the two L-shaped support blocks (8).

4. The juice concentrator with a foam removal structure according to claim 1, characterized in that: The driving component includes a motor (701), which is fixedly connected to the top of the mounting plate (3), and the output end of the motor (701) is fixedly connected to the reciprocating lead screw (7).

5. The juice concentrator with a foam removal structure according to claim 1, characterized in that: The float (11) is disposed inside the cylinder (1). An annular body (13) is installed on the inner side of the float (11). A groove is provided at one end of the scraper (201). The annular body (13) is disposed inside the groove and is slidably connected to the scraper (201). Multiple limiting posts (12) are provided at the top of the float (11). One end of each limiting post (12) is fixedly connected to the cylinder (1). The bottom ends of each limiting post (12) penetrate the float (11) and are slidably connected to the float (11).

6. The juice concentrator with a foam removal structure according to claim 1, characterized in that: The foam extraction structure includes a baffle (14), which is fixedly connected to the inside of the float (11). Both sides of the baffle (14) are fixedly connected to a base plate (15). The scraper (201) is located on the outside of one of the base plates (15). A T-shaped block (16) is fixedly connected to the top of the baffle (14).

7. The juice concentrator with a foam removal structure according to claim 6, characterized in that: The foam extraction structure also includes a U-shaped tube (17), which is set on the top of the T-shaped block (16). Both ends of the U-shaped tube (17) pass through the T-shaped block (16) and are fixedly connected to the T-shaped block (16). Two suction heads (18) are installed at both ends of the U-shaped tube (17). The two suction heads (18) are respectively set on the top of the two base plates (15). A PU spring tube (19) is fixedly connected to the top of the U-shaped tube (17). A connecting tube (20) is fixedly connected to the top of the PU spring tube (19). One end of the connecting tube (20) passes through the inside of the cylinder (1) and is fixedly connected to the cylinder (1).

Citation Information

Patent Citations

  • Juice concentrator with floating foam scraping structure

    CN218980552U