Dust removal device

By installing baffles in the dust removal device and using the bursting of air bubbles to capture dust, the problem of poor dust removal effect and effect decay of existing dust removal devices is solved, and a high-efficiency and stable dust removal effect is achieved.

CN224086351UActive Publication Date: 2026-04-07FOSHAN DAJIANG FLUID TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing dust removal devices suffer from poor dust removal efficiency and diminishing dust removal efficiency. In particular, dust can easily escape from baghouse dust collectors, and filter dust collectors are prone to clogging after a period of use.

Method used

A dust removal device is used, which uses several layers of baffles in the dust removal chamber to capture dust into the water by utilizing the principle of bubble bursting, thus avoiding the use of filter cartridges and achieving long-term, high-efficiency dust removal.

Benefits of technology

It achieves excellent dust removal effect, avoids filter clogging problems, maintains high-efficiency dust removal performance for a long time, and has a simple structure that is easy to maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust removal device, which relates to the technical field of dust removal equipment and comprises a dust removal box and a fan, the dust removal box comprises a box body, a dust removal cavity is formed in the box body, and the dust removal cavity is of a closed structure; the air inlet pipe is mounted at the bottom of the box body, and the air inlet pipe is communicated with the dust removal cavity; the air outlet pipe is mounted at the top of the box body, and the air outlet pipe is communicated with the dust removal cavity; the number of the partition plates is multiple, the partition plates are fixed in the box body at intervals, and each partition plate is provided with a plurality of through holes; the partition plates divide the dust removal cavity into a plurality of cavities arranged up and down, and every two adjacent cavities are communicated through the corresponding through holes. And the air inlet end of the fan is connected with the air outlet pipe. The dust removal device has the advantages that the dust removal effect is remarkable, and the dust removal effect is not easy to attenuate.
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Description

TECHNICAL FIELD

[0001] The utility model relates to dust removal equipment technical field especially relates to a dust removal device. BACKGROUND

[0002] At present, in the industrial production, for example, glass laser cutting, furniture production and so on, inevitably will produce a large amount of dust, not only will pollute the production environment, and also will cause adverse effects on the health of production workers;Therefore, in order to reduce the dust in production to drift into the environment, usually set up dust removal device, to collect the dust generated in the production process of production equipment and adsorb, but, the existing dust removal device usually adopts cloth bag dust removal and filter core dust removal, for cloth bag dust removal, because the aperture of cloth bag is larger, although it can reduce the dust drifting into the environment to a certain extent, but the dust entering the cloth bag is easy to escape to the air through the cloth bag, therefore, the dust removal effect is poor;And filter core dust removal although has good dust removal effect, but because the aperture of filter core is smaller, after using for a period of time, filter core is easy to be blocked by dust, the negative pressure of equipment end is reduced, thereby causing the attenuation of dust removal effect;Therefore, the market urgently needs a dust removal device with better and stable dust removal effect. SUMMARY

[0003] The utility model discloses a dust removal device to solve the problem of the dust removal equipment that the dust removal effect is not good and the dust removal effect is attenuated.

[0004] To achieve this purpose, the utility model adopts the following technical scheme:

[0005] A dust removal device, comprising: dust removal box and fan;The dust removal box comprises:

[0006] The box body has a dust removal cavity in the box body, and the dust removal cavity is a closed structure;

[0007] The inlet pipe is installed at the bottom of the box body, and the inlet pipe is communicated with the dust removal cavity;

[0008] The outlet pipe is installed at the top of the box body, and the outlet pipe is communicated with the dust removal cavity;

[0009] The partition plate is a plurality of, and each partition plate is fixed in the box body, and each partition plate is provided with a plurality of through holes;The partition plate divides the dust removal cavity into a plurality of cavities arranged in upper and lower directions, and the adjacent two cavities are communicated through the through hole.

[0010] The air inlet end of the fan is connected with the outlet pipe.

[0011] Preferably, the inlet pipe is L-shaped structure, and one end of the inlet pipe is located outside the box body and extends upward.

[0012] Preferably, the dust collector further includes an inlet pipe and an outlet pipe. The inlet pipe is located at the upper part of the collector body and communicates with the dust collection chamber. The inlet pipe is equipped with an inlet switch valve. The outlet pipe is located at the bottom of the dust collector and communicates with the dust collection chamber. The outlet pipe is equipped with an outlet switch valve.

[0013] Preferably, the dust collector further includes a baffle plate, which is disposed between the air outlet pipe and the uppermost partition plate; an air passage is provided between the baffle plate and the inner wall of the box, and the air outlet pipe is disposed away from the air passage.

[0014] Preferably, the dust collection box further includes a liquid level observation tube, one end of which is connected to the lower end of the box body and the other end of which is connected to the upper end of the box body. Both ends of the liquid level observation tube are in communication with the dust collection chamber, and the liquid level observation tube is at least partially transparent.

[0015] Preferably, the other end of the air inlet pipe passes through the inner wall of the housing and extends into the dust removal chamber.

[0016] Preferably, a reinforcing plate is provided on the outside of the housing, and one end of the air intake pipe is fixedly connected to the reinforcing plate.

[0017] One embodiment of this utility model has the following beneficial effects:

[0018] 1. By cleverly setting up several layers of baffles in the dust removal chamber, during the dust removal process, the air and dust sucked into the water surface are trapped in bubbles. As the bubbles rise, they encounter the baffles, which cause them to burst. During the bursting process, the dust is moistened by the water and thus captured in the water, while the air continues to rise. By setting up multiple layers of baffles, the bubbles burst multiple times, allowing as much dust as possible to be captured in the water. When the bubbles burst at the water surface, they contain almost no dust, thus achieving an excellent dust removal effect.

[0019] 2. As air is continuously drawn into the dust removal chamber, it constantly agitates the water in the chamber. This causes bubbles to collide with each other, with the baffles, and with the inner wall of the chamber, resulting in the bubbles breaking and reforming, which further improves the dust removal effect.

[0020] 3. Since there is no filter element, there is no problem of reduced dust removal effect due to filter clogging after a period of use. It can maintain a good dust removal effect for a long time during use. Attached Figure Description

[0021] The accompanying drawings further illustrate the present invention, but the content of the drawings does not constitute any limitation on the present invention.

[0022] Figure 1 This is a three-dimensional structural diagram of one embodiment of the present utility model;

[0023] Figure 2 This is a three-dimensional structural schematic diagram from another perspective of one embodiment of the present utility model;

[0024] Figure 3 This is a cross-sectional structural schematic diagram of one embodiment of the present invention;

[0025] Figure 4 yes Figure 3 Enlarged structural diagram at point A;

[0026] In the attached diagram: 1-Dust collector, 11-Box body, 111-Dust collection chamber, 112-Reinforcing plate, 12-Air inlet pipe, 13-Air outlet pipe, 14-Baffle plate, 141-Through hole, 15-Liquid inlet pipe, 151-Liquid inlet switch valve, 16-Liquid outlet pipe, 161-Liquid outlet switch valve, 17-Water baffle, 18-Air outlet, 19-Liquid level observation pipe. Detailed Implementation

[0027] The embodiments of this utility model are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model. In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows for communication; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0030] The following disclosure provides many different embodiments or examples for implementing various structures of this invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this invention, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0031] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0032] A dust removal device according to this embodiment includes: a dust collection box 1 and a fan (not shown in the figure); the dust collection box 1 includes:

[0033] The housing 11 has a dust removal chamber 111 inside, which is a closed structure;

[0034] An air inlet pipe 12 is installed at the bottom of the housing 11 and is connected to the dust removal chamber 111.

[0035] An exhaust pipe 13 is installed on the top of the housing 11 and is connected to the dust removal chamber 111.

[0036] The partition 14 is a plurality of partitions, each partition 14 being fixed at intervals within the housing 11. Each partition 14 is provided with a plurality of through holes 141. The partition 14 divides the dust removal chamber 111 into a plurality of vertically arranged chambers, and adjacent chambers are connected through the through holes 141.

[0037] The air inlet of the fan is connected to the air outlet pipe 13.

[0038] In use, the inlet pipe 12 is first connected to the dust collection pipe of the production equipment, and a certain amount of liquid is added to the housing 11. The water level needs to cover part or all of the partitions 14. The liquid can be water, mineral oil, or other liquids with strong fluidity. In this embodiment, tap water is added to the dust collection box 1. Then, the fan is started. Since the air inlet of the fan is connected to the dust collection chamber 111 through the air outlet pipe 13, a negative pressure is formed in the dust collection chamber 111 above the water level. Under the action of this negative pressure, external air is drawn in from the inlet pipe 12. Inside the dust collection chamber 111, the air inlet pipe 12 provides a negative pressure to the production equipment to adsorb dust, thereby drawing the dust generated during the production process into the dust collection chamber 111. After external air and dust are drawn into the dust collection chamber 111, large bubbles will form in the water within the dust collection chamber 111. These bubbles contain a large amount of air and dust, and the dust in the air will rise with the bubbles. If the large bubbles rise to the water surface and burst, the air and dust contained within them will be directly released into the air above the water surface and discharged outwards under the negative pressure of the fan. Therefore... To ensure the bubbles burst before reaching the water, this invention cleverly incorporates several layers of baffles 14 within the dust removal chamber 111. These baffles 14 can be arranged at equal or unequal intervals, and the spacing between them can be adjusted according to actual needs. Each baffle 14 divides the dust removal chamber 111 into several interconnected cavities arranged vertically. During the dust removal process, air and dust drawn below the water surface are encased in bubbles. As the bubbles rise, they encounter the baffles 14. The obstruction of the baffle 14 prevents larger bubbles from passing through the through hole 141 and continuing to rise. Due to the buoyancy of the water, the bubbles will burst under the combined effect of the baffle 14 and the buoyancy of the water. During the bursting process, the dust will be moistened by the water and thus captured in the water, while the air continues to rise. By setting multiple baffles 14, the bubbles can burst multiple times, so that as much dust as possible in the bubbles can be captured in the water. When the bubbles burst on the water surface, the bubbles contain almost no dust, thus achieving an excellent dust removal effect. In addition, as air is continuously drawn into the dust removal chamber 111, the air constantly agitates the water in the chamber, causing it to churn. This not only causes bubbles to collide with each other, with the partition 14, and with the inner wall of the chamber 11, resulting in the bubbles breaking and reforming, thus further improving the dust removal effect, but also, due to the continuous churning of the water, washes the inner wall of the chamber 11 and the partition 14, effectively preventing dust from accumulating on the partition 14 or adhering to the inner wall of the chamber 11, making the internal cleaning of the dust removal device of this invention simpler.

[0039] This invention achieves dust removal by capturing dust into the liquid within the dust collection chamber 1. Since there is no filter element, there is no issue of reduced dust removal efficiency due to filter clogging after a period of use, allowing the device to maintain optimal dust removal performance for extended periods. When the dust collection device has been used for a long time and a significant amount of dust accumulates in the liquid, the liquid within the chamber 11 can be replaced to maintain its effectiveness.

[0040] Furthermore, the air intake pipe 12 has an L-shaped structure, with one end of the air intake pipe 12 located outside the housing 11 and extending upward.

[0041] With this configuration, one end of the air inlet pipe 12 can be higher than the liquid level inside the housing 11, thereby effectively preventing the liquid inside the housing 11 from leaking out of the air inlet pipe 12. Even if the dust suction port of the production equipment that needs dust removal is low, the liquid inside the housing 11 will not flow back into the dust suction port of the production equipment because the air inlet pipe 12 extends upward.

[0042] Furthermore, the dust collection box 1 also includes an inlet pipe 15 and an outlet pipe 16. The inlet pipe 15 is located at the upper part of the box body 11 and is connected to the dust collection chamber 111. The inlet pipe 15 is equipped with an inlet switch valve 151. The outlet pipe 16 is located at the bottom of the dust collection box 1 and is connected to the dust collection chamber 111. The outlet pipe 16 is equipped with an outlet switch valve 161.

[0043] By providing the inlet pipe 15, liquid can be easily added to the tank 11. For example, in one embodiment, the inlet pipe 15 is connected to a municipal water pipe. When the inlet valve 151 is opened, tap water can be added to the tank 11. The outlet pipe allows for easy discharge of wastewater from the tank 11. When the outlet valve 161 is opened, the wastewater in the tank 11 can be discharged along the outlet pipe 16. This design makes it easier to replace the liquid in the tank 11. By providing the inlet valve 151 and the outlet valve 161, not only can the opening and closing of the inlet pipe 15 and the outlet pipe 16 be easily controlled, but the inlet pipe 15 and the outlet pipe 16 can also be kept sealed, preventing negative pressure leakage in the dust removal chamber 111 and further improving the dust removal effect.

[0044] Furthermore, the dust collection box 1 also includes a baffle plate 17, which is disposed between the air outlet pipe 13 and the uppermost partition plate 14; an air passage 18 is provided between the baffle plate 17 and the inner wall of the box body 11, and the air outlet pipe 13 is disposed away from the air passage 18.

[0045] During the dust removal process, as gas is continuously drawn into the dust removal chamber 111, the liquid in the chamber will continuously churn, inevitably causing water droplets to rise. These droplets tend to float upwards under negative pressure, eventually passing through the exhaust pipe 13 and entering the fan. This invention uses a baffle plate 17 to block the rising water droplets. When a water droplet floats upwards and touches the bottom surface of the baffle plate 17, it adheres to the baffle plate 17. Since the exhaust pipe 13 is located away from the air outlet 18, the airflow becomes curved and the path is longer. This design effectively blocks most water droplets within the dust removal chamber 111, thus protecting the fan. An air outlet 18 is provided between the baffle plate 17 and the inner wall of the housing 11, allowing air to flow smoothly upwards through the air outlet 18 to the exhaust pipe, creating negative pressure within the dust removal chamber 111.

[0046] Furthermore, the dust collection box 1 also includes a liquid level observation tube 19, one end of which is connected to the lower end of the box body 11 and the other end is connected to the upper end of the box body 11. Both ends of the liquid level observation tube 19 are connected to the dust collection chamber 111, and the liquid level observation tube 19 is at least partially transparent.

[0047] By installing the liquid level observation tube 19, the liquid level inside the tank 11 can be conveniently observed from the outside at any time. When the liquid level is too low, liquid can be added to the tank 11 in a timely manner; when the liquid level is too high, some of the liquid in the tank 11 needs to be drained in a timely manner to ensure that the liquid level inside the tank 11 is maintained at a suitable height. It should be noted that the liquid level observation tube 19 utilizes the principle of communicating vessels. Since both the upper and lower ends of the liquid level observation tube 19 are connected to the dust removal chamber 111, the liquid level in the liquid level observation tube 19 can be kept consistent with the liquid level inside the tank 11.

[0048] Furthermore, the other end of the air intake pipe 12 passes through the inner wall of the housing 11 and extends into the dust removal chamber 111.

[0049] With this configuration, the end of the air inlet pipe 12 can be close to the central axis of the dust removal chamber 111, so that when air enters the dust removal chamber 111 through the air inlet pipe 12, bubbles are formed near the central axis of the dust removal chamber 111. When the bubbles rise, they can be evenly dispersed by the baffle 14. The baffle 14 has a higher utilization rate and a better bubble dispersion effect, thereby improving the dust removal effect.

[0050] Furthermore, a reinforcing plate 112 is provided on the outside of the housing 11, and one end of the air intake pipe 12 is fixedly connected to the reinforcing plate 112.

[0051] The reinforcing plate 112 can reinforce the end of the air intake pipe 12 located outside the housing 11, so that the air intake pipe 12 can be fixed to the outer wall of the housing 11, and the installation of the air intake pipe 12 is more secure.

[0052] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0053] The technical principles of this utility model have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of this utility model and should not be construed as limiting the scope of protection of this utility model in any way. Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of this utility model without inventive effort, and these equivalent modifications or substitutions are all included within the scope defined by the claims of this application.

Claims

1. A dust removal device, characterized in that, include: Dust collection box and fan; The dust collection box includes: The housing has a dust removal chamber, which is a closed structure. An air inlet pipe is installed at the bottom of the housing and is connected to the dust removal chamber. An exhaust pipe is installed on the top of the housing and is connected to the dust removal chamber. The partition consists of several partitions, each fixed at intervals within the housing. Each partition has several through holes. The partitions divide the dust removal chamber into several vertically arranged cavities, with adjacent cavities connected by the through holes. The air inlet of the fan is connected to the air outlet pipe.

2. The dust removal device according to claim 1, characterized in that, The air intake pipe has an L-shaped structure, with one end located outside the housing and extending upwards.

3. The dust removal device according to claim 1, characterized in that, The dust collector also includes an inlet pipe and an outlet pipe. The inlet pipe is located at the top of the collector and is connected to the dust collection chamber. The inlet pipe is equipped with an inlet valve. The outlet pipe is located at the bottom of the dust collector and is connected to the dust collection chamber. The outlet pipe is equipped with an outlet valve.

4. A dust removal device according to claim 1, characterized in that, The dust collector also includes a baffle plate, which is disposed between the air outlet pipe and the uppermost partition plate; an air passage is provided between the baffle plate and the inner wall of the box, and the air outlet pipe is disposed away from the air passage.

5. A dust removal device according to claim 1, characterized in that, The dust collection box also includes a liquid level observation tube, one end of which is connected to the lower end of the box body and the other end of which is connected to the upper end of the box body. Both ends of the liquid level observation tube are connected to the dust collection chamber, and the liquid level observation tube is at least partially transparent.

6. A dust removal device according to claim 2, characterized in that, The other end of the air intake pipe passes through the inner wall of the housing and extends into the dust removal chamber.

7. A dust removal device according to claim 2, characterized in that, The exterior of the housing is provided with a reinforcing plate, and one end of the air intake pipe is fixedly connected to the reinforcing plate.