Anti-sputtering device of hydrothermal reaction kettle

By introducing connecting components such as threaded grooves, threaded rings, and arc plates into the hydrothermal reactor, the replacement of the diaphragm is facilitated, solving the problem of high maintenance costs caused by easy diaphragm damage, and maintaining the sealing of the depressurization process to ensure the accuracy of the reaction.

CN224086669UActive Publication Date: 2026-04-07WEIHAI CHAOYANG CHEM MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The connection between the membrane and the liner of the existing hydrothermal reactor is easily damaged, resulting in high maintenance and replacement costs, and liquid splashing during depressurization affects the accuracy of the reaction.

Method used

A connecting assembly including a threaded groove, a threaded ring, an arc plate, and a sealing ring is designed. The arc plate is tightened by the threaded ring to facilitate diaphragm replacement, and the sealing ring and sealing ring together ensure the sealing performance during the pressure relief process.

Benefits of technology

This allows for easy diaphragm replacement, reduces maintenance costs, and ensures that the depressurization process does not affect the accuracy of the reaction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The anti-sputtering device comprises the reaction kettle, the reaction kettle comprises a threaded column, an anti-explosion piece, a lining cover, a pressure relief hole and a diaphragm, the anti-explosion piece is fixed in the middle of the lower end of the threaded column, the pressure relief hole is formed in the middle of the upper end of the lining cover, and the diaphragm covers the pressure relief hole; the connecting assembly comprises a threaded groove, a threaded ring, two arc plates and an open hole, the threaded groove is formed in the middle of the upper end of the lining cover, the threaded ring is connected into the threaded groove in a threaded mode, the two arc plates are connected to the threaded ring in a one-time forming mode and symmetrically distributed, and the open hole is formed in the middle of the arc plates; the connecting assembly further comprises a sealing ring, and the sealing ring is placed in the threaded groove and located below the threaded ring. The utility model solves the problems that the existing diaphragm is fixed with the lining cover, once the pressure in the reaction kettle is overlarge, the diaphragm is broken, the joint of the lining cover and the diaphragm is also damaged, and the later maintenance and replacement cost is higher.
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Description

Technical Field

[0001] This utility model relates to the field of hydrothermal reactor technology, specifically to a splash-proof device for a hydrothermal reactor. Background Technology

[0002] A hydrothermal reactor is a sealed container used for chemical reactions in a high-temperature, high-pressure aqueous solution environment. It is widely used in materials synthesis, chemical experiments, and sample digestion. Because the interior of a hydrothermal reactor is a sealed environment, pressure is generated during the reaction. If the pressure exceeds the maximum value, the reactor may explode, causing the internal liquid to splash out. Therefore, some existing hydrothermal reactors have added explosion-proof devices, such as explosion-proof plates on the lid and pressure relief blind holes on the inner liner, to prevent liquid splashing. Pressure relief holes are provided on the liner, and a diaphragm is fixed to the upper end of the liner, making the pressure relief hole a blind hole, preventing corrosive liquids in the liner from corroding the explosion-proof plates.

[0003] The existing membrane is fixed to the liner. If the pressure inside the reactor becomes too high, the membrane may rupture, and the connection between the liner and the membrane may also be damaged, resulting in high costs for subsequent repair and replacement. Therefore, a splash-proof device for hydrothermal reactors is needed to solve the above problems. Summary of the Invention

[0004] The purpose of this utility model is to provide a splash-proof device for hydrothermal reactors to solve the problems mentioned in the background art. To solve the above technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model relates to a splash-proof device for a hydrothermal reactor, comprising:

[0006] The reactor includes a threaded column, an explosion-proof plate, a liner, a pressure relief hole, and a diaphragm. The explosion-proof plate is fixed to the middle of the lower end of the threaded column, the pressure relief hole is opened in the middle of the upper end of the liner, and the diaphragm covers the pressure relief hole.

[0007] The connecting assembly includes a threaded groove, a threaded ring, an arc plate, and an opening. The threaded groove is located in the middle of the upper end of the liner, the threaded ring is screwed into the threaded groove, there are two arc plates, which are formed in one piece and connected to the threaded ring, and are symmetrically distributed. The opening is located in the middle of the arc plate.

[0008] Furthermore, the connecting assembly also includes a sealing ring, which is placed in the threaded groove and located below the threaded ring.

[0009] Furthermore, the reactor also includes a vessel body and an inner liner, the inner liner being placed inside the vessel body and a liner cover covering the upper end of the inner liner.

[0010] Furthermore, the reactor also includes a lid, which is screwed onto the upper end of the reactor body, and a threaded post is screwed onto the middle of the lid.

[0011] Furthermore, a mounting post is fixed to the end of the threaded post, and a mounting hole is provided on the mounting post, the diameter of which is the same as the diameter of the opening.

[0012] Furthermore, it also includes a sealing assembly, which includes a first sealing ring, a connecting strip, and a second sealing ring, wherein the first sealing ring, the connecting strip, and the second sealing ring are formed in one piece and placed in a threaded groove.

[0013] Furthermore, the inner diameter of the first sealing ring is larger than the outer diameter of the explosion-proof disc, and the threaded post is pressed tightly onto the first sealing ring.

[0014] This utility model has the following beneficial effects:

[0015] This invention, through a set connecting component, places the diaphragm in the threaded groove, places the sealing ring, and uses a hand-held arc plate to rotate the threaded ring into the threaded groove. Then, the rotating rod for tightening the vessel lid is inserted into the opening, and rotating the rotating rod drives the arc plate to rotate, tightening the threaded ring. Once the pressure exceeds the limit and the diaphragm is ruptured, it can be replaced by following the above steps. This design facilitates diaphragm replacement and reduces usage costs. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a first-view schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a second-view schematic diagram of the overall structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the connection component structure of this utility model.

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 10. Vessel body; 11. Vessel lid; 12. Threaded column; 13. Explosion-proof plate; 14. Liner; 15. Liner cover; 16. Pressure relief hole; 17. Diaphragm; 20. Threaded groove; 21. Sealing ring; 22. Threaded ring; 23. Arc plate; 24. Opening; 30. First sealing ring; 31. Connecting strip; 32. Second sealing ring. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0024] Please see Figure 1-3 As shown, this utility model is a splash-proof device for a hydrothermal reactor, comprising:

[0025] The reactor includes a threaded column 12, an explosion-proof plate 13, a liner 15, a pressure relief hole 16, and a diaphragm 17. The explosion-proof plate 13 is fixed to the middle of the lower end of the threaded column 12, the pressure relief hole 16 is opened in the middle of the upper end of the liner 15, and the diaphragm 17 covers the pressure relief hole 16.

[0026] The reactor also includes a vessel body 10 and an inner liner 14, with the inner liner 14 placed inside the vessel body 10 and a cover 15 covering the upper end of the inner liner 14.

[0027] The reactor also includes a lid 11, which is screwed onto the upper end of the reactor body 10, and a threaded post 12 is screwed onto the middle of the lid 11.

[0028] A mounting post is fixed at the end of the threaded post 12, and a mounting hole is provided on the mounting post. The diameter of the mounting hole is the same as that of the opening 24.

[0029] The vessel body 10 and vessel cover 11 are used to house the liner 14, providing a closed space for the reaction. The threaded post 12 is used to fix the explosion-proof plate 13. The explosion-proof plate 13 has an explosion-proof effect. Once the pressure exceeds the threshold, the explosion-proof plate 13 will break open first to release the pressure and prevent the vessel body 10 from rupturing. The liner 14 and cover 15 provide the reaction space. The pressure relief hole 16 is used for pressure relief. The diaphragm 17 is used to seal the pressure relief hole 16 to prevent the explosion-proof plate 13 from being corroded in the liner 14.

[0030] The connecting assembly includes a threaded groove 20, a threaded ring 22, an arc plate 23, and an opening 24. The threaded groove 20 is opened in the middle of the upper end of the cover 15. The threaded ring 22 is screwed into the threaded groove 20. There are two arc plates 23, which are formed in one piece and connected to the threaded ring 22, and are symmetrically distributed. The opening 24 is opened in the middle of the arc plate 23.

[0031] The connecting assembly also includes a sealing ring 21, which is placed in the threaded groove 20 and located below the threaded ring 22;

[0032] The threaded groove 20 serves as a connection and is used to place the diaphragm 17. The sealing ring 21 serves as a seal. The threaded ring 22 is used to press the sealing ring 21 and the diaphragm 17 together. The arc plate 23 serves as a support. The opening 24 facilitates tightening the threaded ring 22.

[0033] Working principle:

[0034] Place the diaphragm 17 in the threaded groove 20, place the sealing ring 21, and use the arc plate 23 to rotate the threaded ring 22 into the threaded groove 20. Then, insert the rotating rod for tightening the lid 11 into the opening 24, rotate the rotating rod to rotate the arc plate 23, and tighten the threaded ring 22. Once the pressure exceeds the limit and the diaphragm 17 is ruptured, it can be replaced by following the above steps.

[0035] This step facilitates the replacement of diaphragm 17, reducing usage costs.

[0036] Please see Figure 3 As shown, this embodiment, based on the above embodiment, further includes:

[0037] The sealing assembly includes a first sealing ring 30, a connecting strip 31, and a second sealing ring 32. The first sealing ring 30, the connecting strip 31, and the second sealing ring 32 are formed in one piece and placed in the threaded groove 20.

[0038] The inner diameter of the first sealing ring 30 is larger than the outer diameter of the explosion-proof disc 13, and the threaded post 12 is pressed tightly onto the first sealing ring 30;

[0039] The second sealing ring 32 serves as a limit, and the connecting strip 31 serves as a connection. The second sealing ring 32 and the connecting strip 31 position the first sealing ring 30 in the center of the threaded groove 20. The first sealing ring 30 is pressed by the threaded post 12, thus achieving a sealing effect.

[0040] Working principle:

[0041] After the reactor has been used for a period of time, the membrane 17 will be pushed up. When the reactor is rotated after use, the internal liquid will flow from the pressure relief hole 16 to the space between the membrane 17 and the threaded groove 20, which will affect the accuracy of the reaction.

[0042] At this time, when using the reactor, after pouring the reactants into the liner 14, cover it with the liner 15, place the first sealing ring 30 and the second sealing ring 32 in the threaded groove 20, put the liner 14 into the reactor body 10, tighten the reactor cover 11, insert the rotating rod into the hole above the threaded column 12, rotate the rotating rod to drive the threaded column 12 to rotate until the threaded column 12 presses against the first sealing ring 30.

[0043] This step prevents liquid in the liner 14 from entering the membrane 17 and the threaded groove 20, thus affecting the accuracy of the reaction.

[0044] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A splash-proof device for a hydrothermal reactor, characterized in that, include: The reactor includes a threaded column (12), an explosion-proof plate (13), a liner (15), a pressure relief hole (16), and a diaphragm (17). The explosion-proof plate (13) is fixed to the middle of the lower end of the threaded column (12), the pressure relief hole (16) is opened in the middle of the upper end of the liner (15), and the diaphragm (17) covers the pressure relief hole (16). The connecting assembly includes a threaded groove (20), a threaded ring (22), an arc plate (23), and an opening (24). The threaded groove (20) is located in the middle of the upper end of the cover (15). The threaded ring (22) is screwed into the threaded groove (20). There are two arc plates (23), which are formed in one piece and connected to the threaded ring (22) and are symmetrically distributed. The opening (24) is located in the middle of the arc plate (23).

2. The anti-splash device for a hydrothermal reactor according to claim 1, characterized in that: The connecting assembly also includes a sealing ring (21) which is placed in the threaded groove (20) and located below the threaded ring (22).

3. The anti-splash device for a hydrothermal reactor according to claim 1, characterized in that: The reactor also includes a reactor body (10) and a liner (14), the liner (14) being placed inside the reactor body (10) and a cover (15) covering the upper end of the liner (14).

4. The anti-splash device for a hydrothermal reactor according to claim 3, characterized in that: The reactor also includes a lid (11), which is screwed onto the upper end of the reactor body (10), and a threaded post (12) is screwed onto the middle of the lid (11).

5. The anti-splash device for a hydrothermal reactor according to claim 1, characterized in that: The threaded post (12) is fixed with a mounting post at one end, and the mounting post has a mounting hole, the diameter of which is the same as the diameter of the opening (24).

6. The anti-splash device for a hydrothermal reactor according to claim 1, characterized in that: It also includes a sealing assembly, which includes a first sealing ring (30), a connecting strip (31), and a second sealing ring (32). The first sealing ring (30), the connecting strip (31), and the second sealing ring (32) are formed in one piece and placed in the threaded groove (20).

7. The anti-splash device for a hydrothermal reactor according to claim 6, characterized in that: The inner diameter of the first sealing ring (30) is larger than the outer diameter of the explosion-proof sheet (13), and the threaded post (12) is pressed against the first sealing ring (30).