Rapid forming device for stainless steel end socket

The automatic demolding and cooling of stainless steel heads is achieved through a motor-driven bevel gear transmission system and inclined plate design, which solves the problems of equipment idleness and burns caused by manual demolding in the existing technology and improves production efficiency.

CN224087698UActive Publication Date: 2026-04-07WUXI QINGXIN HEAD MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-04
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing rapid prototyping equipment for stainless steel heads requires manual demolding and transfer after stamping, resulting in long equipment downtime and making it difficult to meet the industrial demand for rapid prototyping. In addition, the high-temperature heads pose a risk of burns.

Method used

The electric motor-driven bevel gear transmission system automatically ejects the end cap through a threaded rod and slider assembly, and uses inclined plates to achieve automatic unloading and natural cooling of the end cap, avoiding manual contact with the high-temperature end cap and improving production efficiency.

Benefits of technology

It enables automated demolding and cooling of the end caps, reducing operation time, lowering the risk of burns, and improving production continuity and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rapid forming device for a stainless steel end socket, which comprises a bottom plate, the top side of the bottom plate is provided with a through hole, the top side of the bottom plate is fixedly provided with two supports, the top sides of the two supports are fixedly connected with the same die, the inner wall of the bottom side of the die is provided with a round hole, the top side of the bottom plate is fixedly provided with two fixing plates, and the two fixing plates are fixedly connected with the through hole. A motor runs to drive a threaded rod to rotate, a first bevel gear fixedly sleeving the threaded rod is meshed with a second bevel gear at the top end of a threaded column, so that the threaded column rotates anticlockwise, a sliding plate sleeving the threaded column in a threaded mode moves upwards along a second guide rod, and an ejector rod is driven to eject a formed end socket out of a round hole in the bottom of a mold; according to the structure, the ejector rod is synchronously driven to act through bevel gear transmission, manual contact with a high-temperature seal head is not needed, the scalding risk is avoided, the ejector rod is coaxially aligned with a mold round hole to ensure that the ejection process is stable, the seal head deformation probability is reduced, and compared with manual demolding, certain operation time can be saved, so that the continuous production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to stainless steel head processing technical field especially relates to a kind of for the quick forming device of stainless steel head. BACKGROUND

[0002] Stainless steel head is a kind of product for plugging stainless steel pipeline, is the product that two heads are welded on one section of pipe to make container after pipeline, stainless steel head application range: petroleum, electronics, heating, chemical industry, medicine, sewage treatment, light textile, food, machinery, building, nuclear power, aerospace, pressure vessel, military industry and other industries.

[0003] The existing stainless steel head quick forming device still needs manual demolding and transfer after stamping the head, but the head just after stamping can be in high temperature state, so it needs to be removed after cooling for a period of time on the mold, so that the idle time ratio of equipment is high, and it is difficult to meet the industrialization demand of quick forming, so a kind of quick forming device for stainless steel head is proposed to solve the above problems. UTILITY MODEL CONTENT

[0004] In view of the deficiencies of the prior art, the utility model provides a kind of quick forming device for stainless steel head, to solve the problems raised in the above background art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A kind of quick forming device for stainless steel head, including bottom plate, the top side of the bottom plate is provided with through hole, two supports are fixedly installed on the top side of bottom plate, the top side of two supports is fixedly connected with same mold, the bottom side inner wall of mold is provided with round hole, two fixed plates are fixedly installed on the top side of bottom plate, push assembly is arranged between two fixed plates, the inner wall of one side of through hole is fixedly installed with mounting bracket, the top side of mounting bracket is provided with round hole, thread column is arranged in round hole, the bottom end of thread column is rotationally connected with the bottom side inner wall of mounting bracket, transmission assembly is arranged between thread column and push assembly, second guide rod is fixedly installed in mounting bracket, the same sliding plate is threadedly sleeved with the outer side of second guide rod and thread column, top rod is fixedly installed on the top side of sliding plate, and stamping assembly is arranged above bottom plate.

[0007] Preferably, the push assembly includes a motor fixedly installed on one side of the left fixed plate, the output end of the motor is rotationally connected with the right fixed plate through a threaded rod, and the other end of the threaded rod is rotationally connected with the right fixed plate.

[0008] Preferably, the two fixed plates are fixedly connected with a same first guide rod, the first guide rod and the outer side threaded sleeve of the threaded rod are sleeved with a same sliding block, the top side of the sliding block is fixedly installed with a connecting plate, the connecting plate is L-shaped, and one side of the connecting plate is fixedly installed with two limiting blocks.

[0009] Preferably, the transmission assembly comprises that the outer side of the threaded rod is fixedly sleeved with a first bevel gear, and the top end of the threaded column is fixedly connected with a second bevel gear, and the second bevel gear is engaged with the first bevel gear.

[0010] Preferably, the stamping assembly comprises that the top side of the bottom plate is fixedly installed with a fixing frame, the fixing frame is L-shaped, the top side of the fixing frame is fixedly installed with a gas cylinder, the output end of the gas cylinder penetrates through the fixing frame and is fixedly connected with a stamping head, and the stamping head faces the die.

[0011] Preferably, one side of the left fixed plate is fixedly installed with a limiting plate, the limiting plate is L-shaped, and the limiting plate is located at one side of the second bevel gear.

[0012] Preferably, the top side of the bottom plate is fixedly installed with a controller, and the controller is electrically connected with the gas cylinder and the motor respectively.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1. The motor drives the threaded rod to rotate, the first bevel gear fixedly sleeved on the outer side of the threaded rod is engaged with the second bevel gear at the top end of the threaded column, the threaded column rotates counterclockwise, the sliding plate threaded sleeved on the outer side of the threaded column moves upwards along the second guide rod, and the ejector rod is ejected from the bottom hole of the die to form a head, so that the ejector rod is synchronously driven to move by the bevel gear transmission, manual contact with the high-temperature head is not needed, the risk of scalding is avoided, the ejector rod is coaxially aligned with the die hole to ensure that the ejection process is stable, the deformation probability of the head is reduced, and a certain operation time can be saved compared with manual demolding, so that the continuous production efficiency is improved.

[0015] 2. The motor drives the threaded rod to rotate, the sliding block threaded sleeved on the outer side of the threaded rod moves towards the collecting disc along the first guide rod, the L-shaped connecting plate pushes the ejected head to the inclined plate, and the head slides to the collecting disc along the inclined plate under gravity, so that the head is naturally cooled during movement, and the equipment is idle due to the retention and heat dissipation in the die. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic view of the utility model structure.

[0017] Figure 2 It is a three-dimensional schematic view of the utility model structure Figure 1 It is a partial schematic view of part A of the utility model structure.

[0018] Figure 3 It is a sectional view of the utility model structure.

[0019] Figure 4 This is a schematic diagram of some parts of the structural connecting plate of this utility model.

[0020] In the diagram: 1. Base plate; 2. Bracket; 3. Mold; 4. Fixing frame; 5. Cylinder; 6. Punch head; 7. Inclined plate; 8. Collection tray; 9. Fixing plate; 10. Motor; 11. Threaded rod; 12. First guide rod; 13. Slider; 14. Connecting plate; 15. Limiting block; 16. First bevel gear; 17. Mounting frame; 18. Threaded column; 19. Second bevel gear; 20. Second guide rod; 21. Slide plate; 22. Top rod; 23. Limiting plate; 24. Controller. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Reference Figures 1-4A rapid prototyping device for stainless steel end caps includes a base plate 1 with a through hole on its top side. Two supports 2 are fixedly mounted on the top side of the base plate 1, and the same mold 3 is fixedly connected to the top side of the two supports 2. A circular hole is formed in the inner wall of the bottom side of the mold 3. Two fixing plates 9 are fixedly mounted on the top side of the base plate 1, and a pushing assembly is arranged between the two fixing plates 9. A mounting bracket 17 is fixedly mounted on the inner wall of one side of the through hole. A circular hole is formed in the top side of the mounting bracket 17, and a threaded post 18 is arranged in the circular hole. The bottom end of the threaded post 18 is rotatably connected to the inner wall of the bottom side of the mounting bracket 17. A transmission assembly is arranged between the threaded post 18 and the pushing assembly. A second guide rod 20 is fixedly mounted in the mounting bracket 17. The second guide rod 20 and the outer side of the threaded post 18 are threadedly connected to the same sliding plate 21. A push rod 22 is fixedly mounted on the top side of the sliding plate 21. A stamping assembly is arranged above the base plate 1. The transmission assembly includes a first bevel gear 16 fixedly sleeved on the outer side of the threaded rod 11, and a second bevel gear 19 fixedly connected to the top of the threaded column 18. The second bevel gear 19 meshes with the first bevel gear 16. The first bevel gear 16 is fixedly sleeved on the outer side of the threaded rod 11, and the first bevel gear 16 meshes with the second bevel gear 19. Therefore, under the meshing transmission of the first bevel gear 16, the second bevel gear 19 will drive the threaded column 18 connected to it to rotate counterclockwise synchronously. This causes the sliding plate 21 threaded on the outer side of the threaded column 18 to drive the top push rod 22 to move toward the round hole opened in the mold 3. In the process of moving upward, the push rod 22 pushes the formed stainless steel end cap out of the mold 3. With the help of the pushing assembly, the end cap can be pushed out of the mold 3 at the same time as unloading. Then, the next stainless steel plate can be formed immediately.

[0023] Specifically, the pushing component includes a motor 10 fixedly mounted on one side of the left fixed plate 9. The output end of the motor 10 rotates through the left fixed plate 9 and is fixedly connected to a threaded rod 11. The other end of the threaded rod 11 is rotatably connected to one side of the right fixed plate 9. A first guide rod 12 is fixedly connected between the two fixed plates 9. The outer threads of the first guide rod 12 and the threaded rod 11 are threaded onto the same slider 13. A connecting plate 14 is fixedly mounted on the top side of the slider 13. The connecting plate 14 is L-shaped. Two limit blocks 15 are fixedly mounted on one side of the connecting plate 14. The slider 13 is threaded onto the outer threads of the threaded rod 11. When the screw... When the threaded rod 11 rotates counterclockwise, the slider 13 is driven by the threaded rod 11 and moves axially towards the collecting plate 8. At the same time, it can drive the connecting plate 14 to move synchronously. During the movement, the connecting plate 14 will contact the end cap that has been ejected from the mold 3 and push it onto the inclined plate 7. Then, the end cap slides down the inclined plate 7 by its own weight into the collecting plate 8 below, thus achieving automatic unloading while ejecting. In addition, two limit blocks 15 are fixedly installed on one side of the connecting plate 14. The two limit blocks 15 can limit the end cap during the process of the connecting plate 14 pushing the end cap to move, so as to prevent the end cap from falling off the mold 3.

[0024] Specifically, the stamping assembly includes a fixed frame 4 fixedly installed on the top side of the base plate 1. The fixed frame 4 is L-shaped, and a cylinder 5 is fixedly installed on the top side of the fixed frame 4. The output end of the cylinder 5 passes through the fixed frame 4 and is fixedly connected to a stamping head 6. The stamping head 6 faces the mold 3. Because the stamping head 6 faces the mold 3, when it is necessary to stamp the mold 3, the cylinder 5 is started to drive the stamping head 6 to move down, and then the stainless steel plate can be quickly formed into a stainless steel end cap.

[0025] Specifically, a limiting plate 23 is fixedly installed on one side of the left fixed plate 9. The limiting plate 23 is L-shaped and located on one side of the second bevel gear 19. A controller 24 is fixedly installed on the top side of the base plate 1. The controller 24 is electrically connected to the cylinder 5 and the motor 10 respectively. By setting the limiting plate 23, the limiting plate 23 can protect the second bevel gear 19 and prevent the slider 13 from touching the second bevel gear 19 when it moves towards the collecting plate 8. By setting the controller 24, and because the controller 24 is electrically connected to the cylinder 5 and the motor 10 respectively, the controller 24 can control the pressing of the cylinder 5 and the forward and reverse rotation of the motor 10.

[0026] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer for control.

[0027] In use: Place the stainless steel plate to be stamped on the top surface of mold 3. Start cylinder 5 to drive stamping head 6 to move vertically downward. Through the cooperation of mold 3 and stamping head 6, the stainless steel plate is quickly formed into a head. After stamping, start cylinder 5 again to drive stamping head 6 to move upward and reset. Then start motor 10. Its output shaft drives threaded rod 11 to rotate counterclockwise. Since the outer side of threaded rod 11 is fixedly sleeved with first bevel gear 16, and because first bevel gear 16 meshes with second bevel gear 19, the rotation of first bevel gear 16 will synchronously drive second bevel gear 19 to rotate in the opposite direction. This causes second bevel gear 19 to drive the threaded column 18 connected to it to rotate counterclockwise. The outer side of threaded column 18 is threadedly sleeved with slide plate 21. The top surface of slide plate 21 is fixedly connected to push rod 22, and push rod 22 is coaxially aligned with the circular through hole at the bottom of mold 3. As the threaded column... When the screw rod 11 rotates, the slide plate 21 moves upward along the axial direction of the threaded rod 18, pushing the ejector rod 22 through the through hole of the mold 3, and vertically ejecting the formed stainless steel end cap from the mold 3. Because the outer thread of the threaded rod 11 is threaded with a slider 13, and the top side of the slider 13 is fixedly connected to a connecting plate 14, when the motor 10 drives the threaded rod 11 to rotate counterclockwise, the slider 13 will drive the connecting plate 14 to move towards the collecting tray 8, thereby pushing the stainless steel end cap ejected from the mold 3 onto the inclined plate 7. Then the stainless steel end cap will slide down the inclined plate 7 onto the collecting tray 8 for natural cooling. Then the motor 10 is started again to drive the threaded rod 11 to rotate clockwise, which will cause the slider 13 to drive the connecting plate 14 to reset. At the same time, under the transmission of the two bevel gears, the slide plate 21 will also drive the ejector rod 22 to reset synchronously, and then the forming process of the next stainless steel end cap can be carried out.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid prototyping device for stainless steel heads, comprising a base plate (1), characterized in that, The top side of the base plate (1) has a through hole, and two brackets (2) are fixedly installed on the top side of the base plate (1). The top sides of the two brackets (2) are fixedly connected to the same mold (3). The bottom inner wall of the mold (3) has a round hole. The top side of the base plate (1) has two fixing plates (9) fixedly installed, and a pushing assembly is provided between the two fixing plates (9). A mounting bracket (17) is fixedly installed on the inner wall of one side of the through hole. The top side of the mounting bracket (17) has a round hole. A threaded column (18) is provided inside. The bottom end of the threaded column (18) is rotatably connected to the inner wall of the bottom side of the mounting frame (17). A transmission component is provided between the threaded column (18) and the push component. A second guide rod (20) is fixedly installed inside the mounting frame (17). The second guide rod (20) and the threaded column (18) are threaded together with the same sliding plate (21). A top rod (22) is fixedly installed on the top side of the sliding plate (21). A stamping component is provided above the bottom plate (1).

2. The rapid prototyping device for stainless steel heads according to claim 1, characterized in that, The pushing assembly includes a motor (10) fixedly installed on one side of the left fixed plate (9). The output end of the motor (10) rotates through the left fixed plate (9) and is fixedly connected to a threaded rod (11). The other end of the threaded rod (11) is rotatably connected to one side of the right fixed plate (9).

3. The rapid prototyping device for stainless steel heads according to claim 2, characterized in that, The same first guide rod (12) is fixedly connected between the two fixed plates (9). The same slider (13) is threaded onto the outer side of the first guide rod (12) and the threaded rod (11). A connecting plate (14) is fixedly installed on the top side of the slider (13). The connecting plate (14) is L-shaped. Two limiting blocks (15) are fixedly installed on one side of the connecting plate (14).

4. The rapid prototyping device for stainless steel heads according to claim 1, characterized in that, The transmission assembly includes a first bevel gear (16) fixedly sleeved on the outer side of a threaded rod (11), and a second bevel gear (19) fixedly connected to the top of a threaded column (18), with the second bevel gear (19) meshing with the first bevel gear (16).

5. The rapid prototyping device for stainless steel heads according to claim 1, characterized in that, The stamping assembly includes a fixed frame (4) fixedly installed on the top side of the base plate (1). The fixed frame (4) is L-shaped. A cylinder (5) is fixedly installed on the top side of the fixed frame (4). The output end of the cylinder (5) passes through the fixed frame (4) and is fixedly connected to a stamping head (6). The stamping head (6) faces the mold (3).

6. The rapid prototyping device for stainless steel heads according to claim 1, characterized in that, A limiting plate (23) is fixedly installed on one side of the left fixed plate (9). The limiting plate (23) is L-shaped and located on one side of the second bevel gear (19).

7. The rapid prototyping device for stainless steel heads according to claim 1, characterized in that, A controller (24) is fixedly installed on the top side of the base plate (1), and the controller (24) is electrically connected to the cylinder (5) and the motor (10) respectively.