Stamping device for metal part machining

Abstract

The utility model belongs to the technical field of fixing devices, and particularly relates to a stamping device for machining metal parts, which comprises a stamping component, a material collecting component is arranged on the right side of the stamping component, and a buffer component is arranged at the inner end of the material collecting component. The problems that in the prior art, an automatic waste separation and storage mechanism is lacked, waste is prone to being accumulated and wound in the collecting process, the cleanliness of the working environment is affected, shutdown overhaul is possibly caused by the fact that equipment is blocked by the waste, and the non-production time is prolonged are solved. The hydraulic driving part is matched with the stamping top die and the stamping bottom die to achieve rapid stamping forming, the cutting transverse knife automatically separates the waste plate body, manual intervention on the waste treatment link is not needed, meanwhile, the waste transfer and treatment process is conveniently planned in time, and the production management efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of fixed device technology, and specifically relates to a stamping device for processing metal parts. Background Technology

[0002] As the manufacturing industry moves towards high-end and intelligent manufacturing, metal parts, as fundamental components in fields such as machinery, automobile manufacturing, and aerospace, directly impact the performance and market competitiveness of end products through their processing quality and production efficiency. Statistics show that the global metal parts processing market has exceeded one trillion US dollars, with stamping, due to its high-efficiency forming characteristics, occupying a significant share of metal parts manufacturing.

[0003] Patent document CN212748553U discloses an inspection device for stamped sheet metal parts of automobiles, relating to the field of automobile parts processing and production technology. This utility model includes a workbench, with a PLC controller, frame, inspection table, inspection plate, and cleaning tank fixed sequentially from left to right on the upper end of the workbench. A hydraulic cylinder is fixed on the frame. A pressure sensor is fixed on the upper end of the inspection table. A round rod is fixed on the upper end of the inspection plate. Gaskets are fixed on the left and right ends of the inspection plate, and the gaskets are fixed to the workbench by bolts. A drying mechanism is fixed on the upper end of the cleaning tank. The drying mechanism includes a housing, and a rotating assembly, heating wire, and metal mesh frame are fixed sequentially from top to bottom on the inner wall of the housing. This utility model, by setting up an inspection plate, cleaning tank, hydraulic cylinder, pressure sensor, and drying mechanism, solves the problems of existing automobile parts stamped sheet metal inspection devices being complex in structure, difficult to inspect, and lacking cleaning and drying functions.

[0004] The above-mentioned device solves the problems of existing automotive parts stamping sheet metal inspection devices being complex in structure and difficult to inspect, and having limited cleaning and drying functions. However, when using the above-mentioned device, some stamping equipment adopts open waste troughs or simple collection boxes, lacking an automatic waste separation and storage mechanism. Waste is prone to accumulate and entangle during the collection process, which not only affects the cleanliness of the working environment, but may also cause downtime for maintenance due to waste clogging the equipment, increasing non-production time. Therefore, a new type of stamping device for metal parts processing is needed to improve the above-mentioned device. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a stamping device for metal parts processing. It features a material collection assembly, in which a contact sensor and a grooved column form a full-material detection system, preventing waste overflow that could cause production interruptions or environmental clutter. Simultaneously, it facilitates timely planning of waste transfer and processing, improving production management efficiency. This solution addresses the problem that many stamping equipment use open waste troughs or simple collection boxes, lacking an automatic waste separation and storage mechanism. Waste easily accumulates and tangles during collection, affecting the cleanliness of the working environment and potentially causing equipment downtime for maintenance, increasing non-production time.

[0006] To achieve the above-mentioned purpose of setting up a material collection component, in which the contact sensor and the groove column constitute a full material detection system, to avoid waste overflow causing production interruption or environmental mess, and at the same time to facilitate timely planning of waste transfer and treatment processes, thereby improving production management efficiency, this utility model provides the following technical solution: a stamping device for processing metal parts, including a stamping component, a material collection component is provided on the right side of the stamping component, and a buffer component is provided at the inner end of the material collection component;

[0007] The stamping assembly includes a stamping bottom die, a stamping top die is provided on the upper inner wall of the stamping bottom die, a stamping bottom die is provided on the lower inner wall of the stamping bottom die, a cutting cross blade is fixedly connected to the lower right side of the stamping top die, and a hydraulic drive component is fixedly connected to the upper end of the stamping assembly.

[0008] The material collection assembly includes a receiving frame opening. The lower end of the stamping bottom die has a bottom slot. A hand-push trolley is placed inside the bottom slot. Multiple storage frames are set on the upper end of the hand-push trolley. Multiple elastic columns are fixedly connected to the lower inner wall of the storage frames. An adjustable shelf is fixedly connected to the upper end of the multiple elastic columns. A contact sensor is fixedly connected to the lower end of the adjustable shelf.

[0009] Furthermore, the multiple flexible columns are arranged in a rectangular pattern, and the bottom slots and the receiving frame openings are interconnected.

[0010] Furthermore, the hydraulic drive components are interconnected with the stamping top die, and the material plate body passes through the stamping bottom die and the stamping top die.

[0011] Furthermore, a scrap plate body is fixedly connected to the right end of the material plate body, and the cutting cross blade is located directly above the scrap plate body and the material plate body.

[0012] Furthermore, a grooved column is fixedly connected to the lower inner wall of the storage frame, and the grooved column cooperates with the contact sensor.

[0013] Furthermore, the buffer assembly includes multiple rubber inner arc blades, which are fixedly connected to the inner wall of the storage frame.

[0014] Furthermore, multiple rubber inner arc blades are arranged vertically and equidistantly, and the outer side of the adjustable shelf can cooperate with the rubber inner arc blades.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In use, this utility model is equipped with a material collection component, in which the contact sensor and the groove column constitute a full material detection system. The hydraulic drive component cooperates with the stamping top and bottom dies to achieve rapid stamping and forming. The cutting cross blade automatically separates the waste plate body, eliminating the need for manual intervention in the waste handling process. When the waste plate body in the storage frame accumulates to a set threshold, it automatically alerts the staff to avoid waste overflow causing production interruption or environmental mess. At the same time, it facilitates timely planning of waste transfer and handling processes, improving production management efficiency.

[0017] 2. In use, this utility model incorporates a buffer assembly, in which multiple sets of vertically equidistantly arranged rubber inner arc-shaped blades are fixed to the inner wall of the storage frame. During the stacking of the waste plate body, as the adjustable shelf descends, the outer side of the waste plate body will sequentially contact the rubber inner arc-shaped blades. The rubber inner arc-shaped blades utilize their own elastic deformation to absorb the collision energy between the waste plate bodies, reducing the impact force generated when the waste plate bodies are stacked, reducing noise, and preventing the waste plate bodies from deforming or being damaged due to violent impacts, thus achieving orderly storage of waste. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0019] Figure 1 This is a schematic diagram of the external structure of the stamping component of this utility model;

[0020] Figure 2 This is a partially truncated enlarged structural diagram of the stamping component of this utility model;

[0021] Figure 3 This is a schematic diagram of the material collection component in the removed state of this utility model;

[0022] Figure 4 This is an enlarged structural schematic diagram of the material collection component of this utility model;

[0023] Figure 5 This is a side view sectional structural diagram of the material collection component of this utility model.

[0024] In the picture:

[0025] 1. Stamping assembly; 101. Stamping bottom die; 102. Stamping top die; 104. Hydraulic drive component; 105. Material plate body; 106. Scrap plate body; 107. Cutting cross blade; 2. Material collection assembly; 200. Material receiving frame opening; 201. Bottom slot; 202. Hand-push moving cart; 203. Storage frame; 204. Elastic column; 205. Adjustable shelf; 206. Contact sensor; 207. Grooved column; 3. Buffer assembly; 300. Rubber inner arc blade. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1 to 5 The present invention provides a technical solution: a stamping device for processing metal parts, including a stamping assembly 1, a material collecting assembly 2 on the right side of the stamping assembly 1, and a buffer assembly 3 at the inner end of the material collecting assembly 2.

[0028] The stamping assembly 1 includes a stamping bottom die 101, a stamping top die 102 is provided on the upper inner wall of the stamping bottom die 101, a stamping bottom die 101 is provided on the lower inner wall of the stamping bottom die 101, a cutting cross blade 107 is fixedly connected to the lower right side of the stamping top die 102, and a hydraulic drive component 104 is fixedly connected to the upper end of the stamping assembly 1.

[0029] The material collection assembly 2 includes a receiving frame opening 200. The lower end of the stamping bottom die 101 is provided with a bottom slot 201. A hand-push trolley 202 is placed inside the bottom slot 201. Multiple storage frames 203 are provided on the upper end of the hand-push trolley 202. Multiple elastic columns 204 are fixedly connected to the lower inner wall of the storage frames 203. An adjustable shelf 205 is fixedly connected to the upper end of the multiple elastic columns 204. A contact sensor 206 is fixedly connected to the lower end of the adjustable shelf 205.

[0030] like Figures 3-5As shown, multiple elastic columns 204 are arranged in a rectangular pattern. The bottom slot 201 and the receiving frame opening 200 are interconnected. The hydraulic drive component 104 is connected to the stamping top die 102. The material plate body 105 passes through the stamping bottom die 101 and the stamping top die 102. The right end of the material plate body 105 is fixedly connected to the scrap plate body 106. The cutting cross blade 107 is located directly above the scrap plate body 106 and the material plate body 105. The lower inner wall of the storage frame 203 is fixedly connected to the grooved column 207. The grooved column 207 cooperates with the contact sensor 206.

[0031] It should be noted that by setting up the material collection component 2, in which the contact sensor 206 and the groove column 207 constitute a full material detection system, the hydraulic drive component 104 cooperates with the stamping top die 102 and bottom die 101 to achieve rapid stamping and forming, and the cutting cross blade 107 automatically separates the waste plate body 106 without manual intervention in the waste handling process. When the waste plate body 106 in the storage frame 203 accumulates to the set threshold, it automatically sends a reminder to the staff to avoid waste overflow causing production interruption or environmental mess. At the same time, it facilitates timely planning of waste transfer and handling processes and improves production management efficiency.

[0032] like Figure 3-5 As shown, the buffer assembly 3 includes multiple rubber inner arc blades 300, which are fixedly connected to the inner wall of the storage frame 203. The multiple rubber inner arc blades 300 are arranged vertically and equidistantly, and the outer side of the adjustable shelf 205 cooperates with the rubber inner arc blades 300.

[0033] It should be noted that by setting up the buffer component 3, in which multiple sets of vertically equidistantly arranged rubber inner arc blades 300 are fixed on the inner wall of the storage frame 203, during the stacking process of the waste plate body 106, as the adjustable shelf 205 descends, the outer side of the waste plate body 106 will come into contact with the rubber inner arc blades 300 in turn. The rubber inner arc blades 300 absorb the collision energy between the waste plate bodies 106 by their own elastic deformation, reduce the impact force generated when the waste plate bodies 106 are stacked, reduce noise, and prevent the waste plate bodies 106 from being deformed or damaged due to violent impact, so as to achieve orderly storage of waste.

[0034] The working principle of the above embodiment is as follows: The material plate body 105 is placed on the stamping bottom die 101 and passes through the gap between the stamping top die 102 and the stamping bottom die 101. After the hydraulic drive component 104 is activated, it drives the stamping top die 102 to move downward and apply pressure to the material plate body 105. With the cooperation of the stamping top die 102 and the stamping bottom die 101, the material plate body 105 completes the forming process of the metal parts. After the forming is completed, the scrap plate body 106 continues to move forward with the material plate body 105 and moves to above the receiving frame opening 200. At this time, the subsequent material plate body 105 pushes the scrap plate body again. As the body 106 moves forward, the cutting cross blade 107, installed on the lower right side of the stamping top die 102, cuts and separates the scrap plate body 106 from the material plate body 105, allowing the scrap plate body 106 to fall vertically. The separated scrap plate body 106 falls vertically into the storage frame 203 on the hand-pushed trolley 202 through the bottom slot 201 at the lower end of the stamping bottom die 101. The storage frame 203 has multiple rectangularly distributed elastic columns 204 at its bottom, with adjustable shelves 205 connected to their upper ends. As the scrap plate body 106 continuously falls into the storage frame 203, the weight of the scrap plate body 106... The adjustable shelf 205 is gradually pressed down against the elastic column 204, causing the adjustable shelf 205 to move downwards. The contact sensor 206 fixed at the lower end of the adjustable shelf 205 cooperates with the grooved column 207 on the lower inner wall of the storage frame 203. As the waste material plate body 106 gradually accumulates inside the storage frame 203, and the adjustable shelf 205 continues to descend to a certain position, the contact sensor 206 contacts the grooved column 207, triggering a sensing signal. This signal is transmitted to the equipment control system, issuing a full material reminder to the staff so that the storage frame 203 can be replaced or the handcart 202 can be moved in time. To ensure the continuous operation of the stamping device, multiple sets of vertically equidistantly arranged rubber inner arc blades 300 are fixed on the inner wall of the storage frame 203. During the stacking process of the waste plate body 106, as the adjustable shelf 205 descends, the outer side of the waste plate body 106 will come into contact with the rubber inner arc blades 300 in turn. The rubber inner arc blades 300 absorb the collision energy between the waste plate bodies 106 by their own elastic deformation, reduce the impact force generated when the waste plate bodies 106 are stacked, reduce noise, and prevent the waste plate bodies 106 from being deformed or damaged due to violent impact, so as to achieve orderly storage of waste.

[0035] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A stamping apparatus for processing metal parts, comprising a stamping assembly (1), characterized in that: A material collection component (2) is provided on the right side of the stamping component (1), and a buffer component (3) is provided at the inner end of the material collection component (2); The stamping assembly (1) includes a stamping bottom die (101), a stamping top die (102) is provided on the upper inner wall of the stamping bottom die (101), a stamping bottom die (101) is provided on the lower inner wall of the stamping bottom die (101), a cutting cross blade (107) is fixedly connected to the lower right side of the stamping top die (102), and a hydraulic drive component (104) is fixedly connected to the upper end of the stamping assembly (1). The material collection assembly (2) includes a receiving frame opening (200), and a bottom slot (201) is provided at the lower end of the stamping bottom die (101). A hand-push trolley (202) is placed at the inner end of the bottom slot (201). Multiple storage frames (203) are provided at the upper end of the hand-push trolley (202). Multiple elastic columns (204) are fixedly connected to the lower inner wall of the storage frame (203). An adjustable shelf (205) is fixedly connected to the upper end of the multiple elastic columns (204). A contact sensor (206) is fixedly connected to the lower end of the adjustable shelf (205).

2. The stamping device for processing metal parts according to claim 1, characterized in that: The multiple elastic columns (204) are arranged in a rectangular pattern, and the bottom slot (201) and the receiving frame opening (200) are interconnected.

3. The stamping device for processing metal parts according to claim 1, characterized in that: The hydraulic drive unit (104) is connected to the stamping top die (102), and the stamping bottom die (101) and the stamping top die (102) pass through the material plate body (105).

4. The stamping device for processing metal parts according to claim 3, characterized in that: The right end of the material plate body (105) is fixedly connected to the waste material plate body (106), and the cutting cross blade (107) is located directly above the waste material plate body (106) and the material plate body (105).

5. The stamping device for processing metal parts according to claim 1, characterized in that: The storage frame (203) has a grooved column (207) fixedly connected to its lower inner wall, and the grooved column (207) cooperates with the contact sensor (206).

6. The stamping device for processing metal parts according to claim 1, characterized in that: The buffer assembly (3) includes multiple rubber inner arc blades (300), which are fixedly connected to the inner wall of the storage frame (203).

7. A stamping device for processing metal parts according to claim 6, characterized in that: The multiple rubber inner arc blades (300) are arranged vertically and equidistantly, and the outer side of the adjustable shelf (205) cooperates with the rubber inner arc blades (300).

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