Cutting device for enameled wire

By fixing the blade holder with a limiting structure and an electric telescopic rod, combined with cooling, dust removal, and high-frequency vibration, the problems of blade wear and debris cleaning in existing enameled wire cutting devices are solved. Stable installation, convenient disassembly, and efficient cleaning are achieved, thereby improving the service life and cutting effect of the cutting device.

CN224087843UActive Publication Date: 2026-04-07YANTAI HANLIN NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing enameled wire cutting devices suffer from severe blade wear after prolonged use, making blade replacement cumbersome and the insulating varnish layer prone to breakage and difficult to clean during the cutting process.

Method used

The cutter holder is fixed by a limiting structure and an electric telescopic rod. Combined with a cooling and dust removal structure and a high-frequency vibration generator, the cutter holder can be stably installed and easily disassembled. Debris is cleaned by an exhaust fan and a filter screen, and the cutter is cooled by a semiconductor cooling chip.

Benefits of technology

It improves the installation stability and replacement efficiency of the blade holder, simplifies the blade replacement process, effectively cleans up debris, and ensures a long service life and cutting quality of the cutter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of enameled wire production, and discloses an enameled wire cutting device which comprises a base and a control box, the control box is arranged at the front position of one side of the base, feeding structures are arranged at the front end and the rear end of the interior of the base, and a support is fixedly connected to the center of the upper end face of the base. A hydraulic cylinder is fixedly connected to the center of the upper inner wall of the support, a lifting block is fixedly connected to the output end of the hydraulic cylinder, a sliding way is formed in the lower portion of the center of one side wall of the lifting block, a tool apron is arranged in the sliding way, and a limiting structure is arranged on the upper inner wall of the sliding way located on one side of the tool apron and comprises a mounting frame. A first electric telescopic rod is fixedly connected to the center of the upper end face of the mounting frame. According to the tool changing device, after the tool apron is placed in the sliding way, the tool apron is limited through the limiting structure, the tool apron can be conveniently and rapidly fixed, follow-up disassembly is also facilitated, and the tool changing efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of enameled wire production, and in particular to a cutting device for enameled wire. Background Technology

[0002] Enameled wire is a type of wire with one or more layers of insulating varnish coated on the surface of a metal conductor. It is widely used in electrical equipment such as motors, transformers, electromagnetic coils, and electronic components. During the production process of enameled wire, it needs to be cut to a certain length to facilitate subsequent processing.

[0003] There are still some problems in the use of existing enameled wire cutting devices. After long-term use, the cutting blades of the current cutting devices are prone to wear and tear, and replacement is cumbersome. In addition, during the cutting process, because the insulating varnish layer is usually thin and brittle, it is easy to generate debris and dust, which are not easy to clean. Therefore, those skilled in the art have provided an enameled wire cutting device to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose a cutting device for enameled wire. By placing the blade holder inside the slide and then limiting it through the limiting structure, it is easy to quickly fix the blade holder and facilitate subsequent disassembly, thereby improving the efficiency of blade replacement.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cutting device for enameled wire, comprising a base and a control box, wherein the control box is located on one side of the base at the front, and feeding structures are provided at both the front and rear ends of the base. A bracket is fixedly connected to the center of the upper end face of the base, and a hydraulic cylinder is fixedly connected to the center of the inner wall of the bracket. A lifting block is fixedly connected to the output end of the hydraulic cylinder. A slide is provided at the lower center of one side wall of the lifting block, and a knife holder is provided inside the slide. A limiting structure is provided on the upper inner wall of the slide on one side of the knife holder.

[0006] The limiting structure includes a mounting frame. A first electric telescopic rod is fixedly connected to the center of the upper end face of the mounting frame. The output end of the first electric telescopic rod passes through the upper end face of the mounting frame and extends into the interior of the mounting frame. A connecting block is fixedly connected to the end of the first electric telescopic rod. The connecting block passes through the lower inner wall of the mounting frame and the upper end face of the lifting block in sequence and extends into the interior of the slide. A storage groove is provided on one side wall of the connecting block inside the slide. A second electric telescopic rod is fixedly connected to the center of the inner side wall of the storage groove. A pressing plate is fixedly connected to the output end of the second electric telescopic rod.

[0007] The base is equipped with a cooling and dust removal structure at the lower part of its interior.

[0008] With the above technical solution, during installation, the tool holder is placed inside the slide rail, and the first electric telescopic rod is extended. The first electric telescopic rod pushes the connecting block downwards, and the connecting block stops on one side of the tool holder. Then, the second electric telescopic rod is extended, and the second electric telescopic rod pushes the extrusion plate towards the tool holder to clamp the tool holder, thereby improving the stability after installation.

[0009] Furthermore, the cooling and dust removal structure includes a connecting pipe, with both ends of the connecting pipe penetrating through the two inner sidewalls of the base and extending to both sides of the base, and the ends of the connecting pipe are respectively fixedly connected to a first U-shaped pipe and a second U-shaped pipe. A frame is provided at the lower front end of the first U-shaped pipe, and the rear end of the frame penetrates through the front end of the first U-shaped pipe and extends into the frame. A filter screen is fixedly connected to one inner sidewall of the frame. Limiting blocks are rotatably connected to the front end of the first U-shaped pipe on both sides of the frame. A second ventilation fan and a third ventilation fan are respectively provided at one end of the first U-shaped pipe and the second U-shaped pipe.

[0010] The above technical solution controls the start of the second and third ventilation fans. The second ventilation fan blows outside air into the first U-shaped tube, thereby blowing debris and powder into the first U-shaped tube. After being blocked by the filter screen, the debris and powder are stored inside the filter screen, making it easy to clean the debris and powder.

[0011] Furthermore, a sealing gasket is provided at the front of the outer wall of the frame where it fits against the first U-shaped tube;

[0012] With the above technical solution, the gap between the frame and the first U-shaped tube is sealed by a sealing gasket, preventing air leakage.

[0013] Furthermore, a cooling structure is provided inside the second U-shaped tube. The cooling structure includes a heat insulation shell. A semiconductor cooling chip is fixedly connected to the center of the lower inner wall of the heat insulation shell. The cold end of the semiconductor cooling chip passes through the lower inner wall of the heat insulation shell and the second U-shaped tube to the inside of the second U-shaped tube. A first heat-conducting fin is fixedly connected to the end of the chip. A second heat-conducting fin is fixedly connected to the inside of the heat insulation shell at the hot end of the semiconductor cooling chip. A first ventilation fan is provided inside the heat insulation shell at the rear end of the second heat-conducting fin. Dustproof nets are provided at both the front and rear ends of the heat insulation shell.

[0014] Through the above technical solution, the semiconductor cooling chip is controlled to start, the cold end of the semiconductor cooling chip cools the first heat-conducting fin, and when the air passes through the first heat-conducting fin, the cold air inside the first heat-conducting fin is blown towards the cutter to cool the cutter. The first ventilation fan is controlled to start, and the first ventilation fan blows out the heat transferred from the hot end of the semiconductor cooling chip to the second heat-conducting fin, which facilitates the long-term use of the semiconductor cooling chip.

[0015] Furthermore, sliding grooves are provided on the upper part of both sides of the base and on the lower part of both sides of the support;

[0016] The above technical solution facilitates the guidance of the lifting block.

[0017] Furthermore, a storage groove is provided at the center of the upper end face of the blade holder, a high-frequency vibration generator is fixedly connected inside the storage groove, a rubber pad is provided on the inner side wall of the slide, and a cutting blade is provided on the lower end face of the blade holder;

[0018] Through the above technical solution, the high-frequency vibration generated by the high-frequency vibration generator acts on the cutter holder, and the cutter holder drives the cutter to vibrate at high frequency. The vibration generated at the contact point between the cutter holder and the lifting block is absorbed by the rubber pad and will not affect other parts of the equipment, thus cutting the enameled wire.

[0019] This utility model has the following beneficial effects:

[0020] In this invention, the wire cutting device places the cutter holder inside the slide rail, controls the extension of the first electric telescopic rod, pushes the connecting block downward, moves the connecting block to one side of the cutter holder and stops, then controls the extension of the second electric telescopic rod, pushes the extrusion plate toward the cutter holder, clamps the cutter holder, improves the stability after installation, and facilitates subsequent disassembly and replacement.

[0021] In this invention, the second and third ventilation fans are activated. The second ventilation fan blows outside air into the first U-shaped tube, thereby blowing debris and powder into the first U-shaped tube. After being blocked by the filter screen, the debris and powder are stored inside the filter screen, making it easy to clean the debris and powder.

[0022] In this invention, the semiconductor cooling chip is activated, and the cold end of the semiconductor cooling chip cools the first heat-conducting fin. When air passes through the first heat-conducting fin, it blows the cold air inside the first heat-conducting fin toward the cutter, cooling the cutter. The first ventilation fan is activated, and it blows out the heat transferred from the hot end of the semiconductor cooling chip to the second heat-conducting fin, facilitating long-term use of the semiconductor cooling chip. Attached Figure Description

[0023] Figure 1 This is a perspective view of a cutting device for enameled wire proposed in this utility model;

[0024] Figure 2 This is a perspective view of a cutting device for enameled wire proposed in this utility model.

[0025] Figure 3 This is a three-dimensional sectional view of a cutting device for enameled wire proposed in this utility model;

[0026] Figure 4 This is a side sectional view of a cutting device for enameled wire proposed in this utility model;

[0027] Figure 5 for Figure 3 Enlarged diagram of point A in the middle.

[0028] Legend:

[0029] 1. Base; 2. Control box; 3. Cooling and dust removal structure; 301. First U-shaped tube; 302. Frame; 303. Limiting block; 304. Second U-shaped tube; 305. Cooling structure; 3051. Heat insulation shell; 3052. Semiconductor cooling chip; 3053. First heat-conducting fin; 3054. Second heat-conducting fin; 3055. Dustproof net; 3056. First ventilation fan; 306. Second ventilation fan; 307. Filter screen; 308. 1. Connecting pipe; 309. Third ventilation fan; 4. Bracket; 5. Hydraulic cylinder; 6. Lifting block; 7. Slide groove; 8. Slide track; 9. Limiting structure; 901. Mounting bracket; 902. First electric telescopic rod; 903. Connecting block; 904. Storage slot; 905. Second electric telescopic rod; 906. Extrusion plate; 10. Feeding structure; 11. Storage slot; 12. High-frequency vibration generator; 13. Rubber pad; 14. Cutter; 15. Knife holder. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figures 1-5 The present invention provides an embodiment of a wire cutting device, comprising a base 1 and a control box 2. The control box 2 is located on one side of the base 1 at the front. The base 1 has feeding structures 10 at both the front and rear ends. A bracket 4 is fixedly connected to the center of the upper surface of the base 1. A hydraulic cylinder 5 is fixedly connected to the center of the inner wall of the bracket 4. A lifting block 6 is fixedly connected to the output end of the hydraulic cylinder 5. A slide 8 is provided at the lower center of one side wall of the lifting block 6. A knife holder 15 is provided inside the slide 8. A limiting structure 9 is provided on the upper inner wall of the slide 8 on one side of the knife holder 15.

[0032] The limiting structure 9 includes a mounting frame 901. A first electric telescopic rod 902 is fixedly connected to the center of the upper surface of the mounting frame 901. The output end of the first electric telescopic rod 902 passes through the upper surface of the mounting frame 901 and extends into the interior of the mounting frame 901. A connecting block 903 is fixedly connected to the end of the first electric telescopic rod 902. The connecting block 903 passes through the lower inner wall of the mounting frame 901 and the upper surface of the lifting block 6, extending into the interior of the slide rail 8. A storage groove 904 is provided on one side wall of the connecting block 903 inside the slide rail 8. A first electric telescopic rod 902 is fixedly connected to the center of one inner side wall of the storage groove 904. The second electric telescopic rod 905 has a pressing plate 906 fixedly connected to its output end. During installation, the cutter holder 15 is placed inside the slide rail 8, and the first electric telescopic rod 902 is extended. The first electric telescopic rod 902 pushes the connecting block 903 downward, moving the connecting block 903 to one side of the cutter holder 15 and stopping. Then, the second electric telescopic rod 905 is extended, pushing the pressing plate 906 towards the cutter holder 15 to clamp the cutter holder 15 and improve the stability after installation.

[0033] The base 1 has a cooling and dust removal structure 3 located at the lower part of its interior. The cooling and dust removal structure 3 facilitates the cooling of the cutter 14 and can clean up debris and powder.

[0034] like Figures 1-5 As shown, the cooling and dust removal structure 3 includes a connecting pipe 308. Both ends of the connecting pipe 308 penetrate the inner walls of the base 1 and extend to both sides of the base 1. A first U-shaped pipe 301 and a second U-shaped pipe 304 are fixedly connected to the ends of the connecting pipe 308. A frame 302 is provided near the lower front end of the first U-shaped pipe 301. The rear end of the frame 302 penetrates the front end of the first U-shaped pipe 301 and extends into the frame 302. A filter screen 307 is fixedly connected to one inner wall of the frame 302. The front ends of the first U-shaped pipes 301 on both sides of the frame 302 are... Each of the upper parts is rotatably connected to a limit block 303. The first U-shaped tube 301 and the second U-shaped tube 304 are respectively provided with a second ventilation fan 306 and a third ventilation fan 309 at one end. The second ventilation fan 306 and the third ventilation fan 309 are controlled to start. The second ventilation fan 306 blows the outside air into the first U-shaped tube 301, thereby blowing the debris and powder into the first U-shaped tube 301. After being blocked by the filter screen 307, the debris and powder are stored inside the filter screen 307, which facilitates the cleaning of debris and powder.

[0035] A sealing gasket is provided at the front of the outer wall of the frame 302 where it fits against the first U-shaped tube 301. The gap between the frame 302 and the first U-shaped tube 301 is sealed by the sealing gasket, preventing air leakage.

[0036] A cooling structure 305 is provided inside the second U-shaped tube 304. The cooling structure 305 includes a heat insulation shell 3051. A semiconductor cooling chip 3052 is fixedly connected to the center of the lower inner wall of the heat insulation shell 3051. The cold end of the semiconductor cooling chip 3052 passes through the lower inner wall of the heat insulation shell 3051 and the second U-shaped tube 304, and is connected to the interior of the second U-shaped tube 304. A first heat-conducting fin 3053 is fixedly connected to the end of the chip. A second heat-conducting fin 3054 is fixedly connected to the interior of the heat insulation shell 3051 at the hot end of the semiconductor cooling chip 3052. A second heat-conducting fin 3054 is provided inside the heat insulation shell 3051 at the rear end of the second heat-conducting fin 3054. A ventilation fan 3056 is provided. Dustproof nets 3055 are provided at both ends of the heat insulation shell 3051. The control of the semiconductor cooling chip 3052 is activated. The cold end of the semiconductor cooling chip 3052 cools the first heat-conducting fin 3053. When the air passes through the first heat-conducting fin 3053, the cold air inside the first heat-conducting fin 3053 is blown towards the cutter 14 to cool the cutter 14. The control of the first ventilation fan 3056 is activated. The first ventilation fan 3056 blows out the heat transferred from the hot end of the semiconductor cooling chip 3052 to the second heat-conducting fin 3054, which facilitates the long-term use of the semiconductor cooling chip 3052.

[0037] Slide grooves 7 are provided on the upper part of both sides of the base 1 and the lower part of both sides of the bracket 4 to facilitate the guidance of the lifting block 6.

[0038] like Figure 3 As shown, a storage groove 11 is provided at the center of the upper end face of the knife holder 15. A high-frequency vibration generator 12 is fixedly connected inside the storage groove 11. A rubber pad 13 is provided on the inner side wall of the slide rail 8. A cutter 14 is provided on the lower end face of the knife holder 15. The high-frequency vibration generated by the high-frequency vibration generator 12 acts on the knife holder 15, and the knife holder 15 drives the cutter 14 to vibrate at a high frequency. The vibration generated at the contact point between the knife holder 15 and the lifting block 6 is absorbed by the rubber pad 13 and will not affect other parts of the equipment, thus cutting the enameled wire.

[0039] Working principle: During installation, the tool holder 15 is placed inside the slide rail 8. The first electric telescopic rod 902 is extended, which pushes the connecting block 903 downward. The connecting block 903 is moved to one side of the tool holder 15 and then stopped. The second electric telescopic rod 905 is then extended, which pushes the extrusion plate 906 toward the tool holder 15 to clamp the tool holder 15 and improve the stability after installation.

[0040] In use, the enameled wire is conveyed to the rear end through the feeding structure 10 at the front. When cutting is required, the hydraulic cylinder 5 is extended and the high-frequency vibration generator 12 is started. The high-frequency vibration generated by the high-frequency vibration generator 12 acts on the cutter holder 15. The cutter holder 15 drives the cutter 14 to vibrate at high frequency. The vibration generated at the contact point between the cutter holder 15 and the lifting block 6 is absorbed by the rubber pad 13 and will not affect other parts of the equipment, thus cutting the enameled wire.

[0041] The second ventilation fan 306 and the third ventilation fan 309 are activated. The second ventilation fan 306 blows outside air into the first U-shaped tube 301, thereby blowing debris and powder into the first U-shaped tube 301. After being blocked by the filter screen 307, the debris and powder are stored inside the filter screen 307. Then, the semiconductor cooling chip 3052 is activated. The cold end of the semiconductor cooling chip 3052 cools the first heat-conducting fin 3053. When the air passes through the first heat-conducting fin 3053, the cold air inside the first heat-conducting fin 3053 is blown towards the cutter 14, cooling the cutter 14. The first ventilation fan 3056 is activated. The first ventilation fan 3056 blows out the heat transferred from the hot end of the semiconductor cooling chip 3052 to the second heat-conducting fin 3054, which facilitates the long-term use of the semiconductor cooling chip 3052.

[0042] After the cutting is completed, the hydraulic cylinder 5 is controlled to retract, which drives the lifting block 6 upward to complete the cutting. After use, the frame 302 is pulled out by rotating the two limit blocks 303 to facilitate the collection and processing of debris inside the frame 302. The frame 302 is then inserted into the first U-shaped tube 301, and the two limit blocks 303 are rotated to limit the movement. The second ventilation fan 306 is a dustproof fan and will not be affected by dust. The gap between the frame 302 and the first U-shaped tube 301 is sealed by a sealing gasket to prevent air leakage.

[0043] During disassembly, by controlling the retraction of the second electric telescopic rod 905, the second electric telescopic rod 905 drives the extrusion plate 906 to move to one side. Then, by controlling the retraction of the first electric telescopic rod 902, the first electric telescopic rod 902 drives the connecting block 903 to move upward and enter the mounting frame 901 for storage, making it easy to pull out the tool holder 15. The new tool holder 15 is placed inside the slide rail 8. By controlling the extension of the first electric telescopic rod 902, the first electric telescopic rod 902 pushes the connecting block 903 to move downward and stops it on one side of the tool holder 15. Then, by controlling the extension of the second electric telescopic rod 905, the second electric telescopic rod 905 pushes the extrusion plate 906 to move towards the tool holder 15 and clamp the tool holder 15.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cutting device for enameled wire, comprising a base (1) and a control box (2), wherein the control box (2) is disposed on one side of the base (1) at the front, characterized in that: The base (1) is provided with feeding structures (10) at both the front and rear ends. A bracket (4) is fixedly connected to the center of the upper end face of the base (1). A hydraulic cylinder (5) is fixedly connected to the center of the upper inner wall of the bracket (4). A lifting block (6) is fixedly connected to the output end of the hydraulic cylinder (5). A slide (8) is provided at the lower center of one side wall of the lifting block (6). A knife holder (15) is provided inside the slide (8). A limiting structure (9) is provided on the upper inner wall of the slide (8) on one side of the knife holder (15). The limiting structure (9) includes a mounting frame (901). A first electric telescopic rod (902) is fixedly connected to the center of the upper end face of the mounting frame (901). The output end of the first electric telescopic rod (902) passes through the upper end face of the mounting frame (901) and extends into the interior of the mounting frame (901). A connecting block (903) is fixedly connected to the end of the first electric telescopic rod. The connecting block (903) passes through the lower inner wall of the mounting frame (901) and the upper end face of the lifting block (6) and extends into the interior of the slide rail (8). A storage groove (904) is provided on one side wall of the connecting block (903) inside the slide rail (8). A second electric telescopic rod (905) is fixedly connected to the center of one inner side wall of the storage groove (904). A pressing plate (906) is fixedly connected to the output end of the second electric telescopic rod (905). The base (1) has a cooling and dust removal structure (3) located at the lower part of its interior.

2. The cutting device for enameled wire according to claim 1, characterized in that: The cooling and dust removal structure (3) includes a connecting pipe (308). The two ends of the connecting pipe (308) pass through the two inner walls of the base (1) and extend to both sides of the base (1). The ends are respectively fixedly connected to a first U-shaped pipe (301) and a second U-shaped pipe (304). A frame (302) is provided at the lower front end of the first U-shaped pipe (301). The rear end of the frame (302) passes through the front end of the first U-shaped pipe (301) and extends to the interior of the frame (302). A filter screen (307) is fixedly connected to one inner wall of the frame (302). Limiting blocks (303) are rotatably connected to the front end of the first U-shaped pipe (301) on both sides of the frame (302). A second ventilation fan (306) and a third ventilation fan (309) are respectively provided at one end of the first U-shaped pipe (301) and the second U-shaped pipe (304).

3. The cutting device for enameled wire according to claim 2, characterized in that: A sealing gasket is provided at the front of the outer wall of the frame (302) where it fits against the first U-shaped tube (301).

4. A cutting device for enameled wire according to claim 2, characterized in that: The second U-shaped tube (304) is provided with a cooling structure (305) inside. The cooling structure (305) includes a heat insulation shell (3051). A semiconductor cooling chip (3052) is fixedly connected to the center of the lower inner wall of the heat insulation shell (3051). The cold end of the semiconductor cooling chip (3052) passes through the lower inner wall of the heat insulation shell (3051) and the second U-shaped tube (304) to the interior of the second U-shaped tube (304). A first heat-conducting fin (3053) is fixedly connected to the end of the chip. A second heat-conducting fin (3054) is fixedly connected to the interior of the heat insulation shell (3051) at the hot end of the semiconductor cooling chip (3052). A first ventilation fan (3056) is provided inside the heat insulation shell (3051) at the rear end of the second heat-conducting fin (3054). Dustproof nets (3055) are provided at both the front and rear ends of the heat insulation shell (3051).

5. A cutting device for enameled wire according to claim 1, characterized in that: Sliding grooves (7) are provided on the upper part of both sides of the base (1) and on the lower part of both sides of the support (4).

6. The cutting device for enameled wire according to claim 1, characterized in that: A storage groove (11) is provided at the center of the upper end face of the blade holder (15). A high-frequency vibration generator (12) is fixedly connected inside the storage groove (11). A rubber pad (13) is provided on the inner side wall of the slide (8). A cutting blade (14) is provided on the lower end face of the blade holder (15).